Rapid demolding mold

By setting injection channels, air extraction channels, and air blowing channels in the mold, the problem of the rubber ring getting stuck between the shell and the cup lid base is solved by using gas to blow away the shell and the rubber ring, thus achieving rapid demolding and efficient demolding effect.

CN224145232UActive Publication Date: 2026-04-21YONGKANG RIXIN METAL PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YONGKANG RIXIN METAL PROD CO LTD
Filing Date
2025-04-07
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In the existing mold, the rubber ring and the cup lid base are prone to getting stuck during the demolding process, resulting in low demolding efficiency and increased workload.

Method used

A quick-release mold was designed. By setting an injection channel, an air extraction channel, and an air blowing channel on the upper mold base, gas is used to blow the shell and rubber ring apart. Combined with a specific channel design and sealing ring structure, the rubber ring and mold can be quickly separated.

Benefits of technology

It improves demolding efficiency, reduces manual workload, and enhances the demolding effect of the mold.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224145232U_ABST
    Figure CN224145232U_ABST
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Abstract

The utility model relates to the field of dies, in particular to a fast demoulding die which comprises a lower die holder and an upper die holder, the upper die holder is provided with a material injection channel and an air exhaust channel, the lower die holder is provided with an air exhaust groove, the air exhaust groove is connected with the air exhaust channel, the lower die holder is provided with a shell, and a forming cavity is arranged between the shell and the upper die holder. A waste material cavity and a feeding cavity are formed between the lower die base and the upper die base, the feeding cavity is connected with a material injection channel, the waste material cavity is connected with an air exhaust groove, the waste material cavity and the feeding cavity are connected with a forming cavity, the upper die base is provided with a first air blowing channel and a second air blowing channel, and the first air blowing channel is connected with the second air blowing channel. And an opening of the second blowing channel is positioned above the shell. The problems of low demolding efficiency and high workload of the mold are solved.
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Description

Technical Field

[0001] This utility model relates to the field of molds, and in particular to a mold for quick demolding. Background Technology

[0002] Currently, during the processing of the cup lid base, a rubber ring needs to be shaped and molded on the top edge of the base. The rubber ring is then tightly bonded to the cup lid base. Rubber needs to be injected into the mold to shape the rubber between the mold and the cup lid, thus completing the bonding between the cup lid base and the rubber ring. However, there will still be residue at the break point between the molded rubber ring and the rubber waste, requiring secondary processing. After the mold is opened, the cup lid base and the rubber ring will be stuck on the upper mold base, requiring manual removal after cooling. This increases the workload and reduces the demolding efficiency. Utility Model Content

[0003] To address the aforementioned problems, this utility model proposes a mold for rapid demolding, which solves the issues of low demolding efficiency and high workload.

[0004] The technical solution adopted by this utility model is as follows: a quick-release mold, including a lower mold base and an upper mold base. The upper mold base is provided with an injection channel and an air extraction channel. The lower mold base is provided with an air extraction groove connected to the air extraction channel. A housing is installed on the lower mold base. A molding cavity is provided between the housing and the upper mold base. A scrap cavity and a feed cavity are provided between the lower mold base and the upper mold base. The feed cavity is connected to the injection channel. The scrap cavity is connected to the air extraction groove. The scrap cavity and the feed cavity are connected to the molding cavity. A first air blowing channel and a second air blowing channel are provided on the upper mold base. The first air blowing channel is connected to the second air blowing channel. The opening of the second air blowing channel is located above the housing.

[0005] Through the above technical solution, a rubber ring is formed in the molding cavity. During demolding, since the molding cavity is connected to the feeding cavity and the waste cavity, the upper mold base moves upward, and the waste in the feeding cavity and the waste in the waste cavity separate from the sealing ring. The rubber ring is tightly connected to the shell, and the gas in the second blowing channel blows to the upper surface of the shell, so that the shell and the rubber ring can quickly detach from the mold, which improves the demolding efficiency and reduces the workload of the user.

[0006] Furthermore, the second air-blowing channel opening is located above the exact center of the housing.

[0007] With the above technical solution, the opening of the second air blowing channel is located above the center of the shell, and the gas blown out of the second air blowing channel opening can blow towards the middle of the shell, making it easier for the shell to detach from the upper mold base.

[0008] Furthermore, the second air-blowing channel extends vertically downwards.

[0009] With the above technical solution, the extension direction of the second air blowing channel is vertically downward, and the gas blown out of the opening of the second air blowing channel can blow vertically onto the shell, increasing the efficiency of the shell falling off from the upper mold base.

[0010] Furthermore, an air inlet cavity is provided between the top of the housing and the bottom of the second air blowing channel.

[0011] Through the above technical solution, the gas blown out of the second air blowing channel outlet will enter the air inlet cavity and then blow onto the upper surface of the shell, increasing the blowing area and making it easier for the shell to detach from the upper mold base.

[0012] Furthermore, an arc-shaped groove is provided on the top of the housing, and the arc-shaped groove is located directly below the second air blowing channel.

[0013] With the above technical solution, the gas blown from the outlet of the second air blowing channel to the arc groove is more concentrated, making it easier for the shell to detach from the upper mold base.

[0014] Furthermore, the upper mold base includes a first upper mold body and a second upper mold body. The first upper mold body or the second upper mold body is provided with an installation groove. The second air blowing channel passes through the middle of the installation groove. A sealing ring is provided in the installation groove. The sealing ring is tightly fitted with the second upper mold body or the first upper mold body.

[0015] Through the above technical solution, the upper mold base is composed of a first upper mold body and a second upper mold body, which facilitates the replacement of the second upper mold body and adapts to shells of different shapes; the first upper mold body or the second upper mold body is provided with an installation groove, and a sealing ring is provided in the installation groove, so that gas will not leak from the side wall of the second air blowing channel, thereby increasing the air blowing efficiency.

[0016] Further, the feeding chamber includes a first feeding channel, a second feeding channel, and a first cavity. The second feeding channel is connected to the forming cavity. The cross-sectional area of ​​the first feeding channel is larger than that of the second feeding channel. The cross-sectional area of ​​the second feeding channel gradually decreases as it approaches the forming cavity, and the cross-sectional area of ​​the first feeding channel gradually increases as it approaches the first cavity. The waste chamber includes a first discharge channel, a second discharge channel, and a second cavity. The first discharge channel is connected to the forming cavity. The cross-sectional area of ​​the second discharge channel is larger than that of the first discharge channel. The cross-sectional area of ​​the first discharge channel gradually decreases as it approaches the forming cavity, and the cross-sectional area of ​​the second discharge channel gradually increases as it approaches the second cavity.

[0017] Through the above technical solution, the cross-sectional area of ​​the first feeding channel is larger than that of the second feeding channel. The cross-sectional area of ​​the second feeding channel gradually decreases as it approaches the molding cavity, while the cross-sectional area of ​​the first feeding channel gradually increases as it approaches the first cavity. The connection between the rubber ring and the waste material in the feeding cavity is smaller, making it easier to break the connection between the rubber ring and the waste material in the feeding cavity during demolding, thus improving demolding efficiency. Similarly, the cross-sectional area of ​​the second discharge channel is larger than that of the first discharge channel. The cross-sectional area of ​​the first discharge channel gradually decreases as it approaches the molding cavity, while the cross-sectional area of ​​the second discharge channel gradually increases as it approaches the second cavity. The connection between the rubber ring and the waste material in the waste material cavity is smaller, making it easier to break the connection between the rubber ring and the waste material in the waste material cavity during demolding, thus improving demolding efficiency.

[0018] Furthermore, a first threaded groove is provided on the first cavity, and a second threaded groove is provided on the second cavity. Both the first threaded groove and the second threaded groove are provided on the lower mold base.

[0019] With the above technical solution, the waste material in the feeding chamber will be stuck on the first threaded groove, and the waste material in the waste material chamber will be stuck on the second threaded groove. When demolding, the upper mold base moves upward, making it easier for the waste material in the feeding chamber and the waste material in the waste material chamber to quickly separate from the sealing ring. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0023] Figure 3 This is a partial structural cross-sectional view of the present invention;

[0024] Figure 4 for Figure 3 Enlarged view of point A;

[0025] Figure 5 This is a schematic diagram of the lower mold base structure of this utility model;

[0026] Figure 6 This is a schematic diagram of the structure of the first upper mold body of this utility model;

[0027] The utility model reference information is as follows:

[0028] 1. Lower mold base; 2. Upper mold base; 3. Shell; 4. Molding cavity; 5. Feed cavity; 6. Waste cavity; 7. Air inlet cavity; 8. Sealing ring; 9. Rubber ring; 101. Air extraction groove; 102. Second heat insulation layer; 201. Injection channel; 202. Air extraction channel; 203. First air blowing channel; 204. Second air blowing channel; 205. First upper mold body; 206. Second upper mold body; 207. First heat insulation layer; 301. Arc groove; 501. First feed channel; 502. Second feed channel; 503. First cavity; 601. First discharge channel; 602. Second discharge channel; 603. Second cavity; 2051. Mounting groove; 5031. First threaded groove; 6031. Second threaded groove;

[0029] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0032] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0033] See Figures 1-5A quick-release mold includes a lower mold base 1 and an upper mold base 2. The upper mold base 2 has an injection channel 201 and an air extraction channel 202. The lower mold base 1 has an air extraction groove 101 connected to the air extraction channel 202. The lower mold base 1 is fitted with a housing 3. A molding cavity 4 is provided between the housing 3 and the upper mold base 2. A scrap cavity 6 and a feed cavity 5 are provided between the lower mold base 1 and the upper mold base 2. The feed cavity 5 is connected to the injection channel 201. The scrap cavity 6 is connected to the air extraction groove 101. The scrap cavity 6 and the feed cavity 5 are connected to the molding cavity 4. The upper mold base 2 has a first air blowing channel 203 and a second air blowing channel 204. The first air blowing channel 203 is connected to the second air blowing channel 204. The opening of the second air blowing channel 204 is located above the housing 3.

[0034] The opening of the first air blowing channel 203 is connected to the air blowing device. A rubber ring 9 is formed in the molding cavity 4. During demolding, since the molding cavity 4 is connected to the feeding cavity 5 and the waste cavity 6, the upper mold base 2 moves upward. The waste in the feeding cavity 5 and the waste in the waste cavity 6 separate from the sealing ring. The rubber ring 9 is tightly connected to the shell 3. The gas in the second air blowing channel 204 blows towards the upper surface of the shell 3, so that the shell 3 and the rubber ring 9 quickly detach from the mold, improving demolding efficiency and reducing the workload of the user.

[0035] Air blowing equipment is a general-purpose device, and it is not the focus of this article, so it will not be discussed further.

[0036] See Figures 2-4 The opening of the second air blowing channel 204 is located above the center of the housing 3.

[0037] The opening of the second air blowing channel 204 is located above the center of the housing 3. The gas blown out of the opening of the second air blowing channel 204 can blow towards the middle of the housing 3, making it easier for the housing 3 to detach from the upper mold base 2.

[0038] See Figures 2-4 The second air blowing channel 204 extends vertically downward.

[0039] The second air blowing channel 204 extends vertically downwards, and the gas blown out of the opening of the second air blowing channel 204 can blow vertically onto the housing 3, increasing the efficiency of the housing 3 and the upper mold base 2 in separating.

[0040] See Figures 2-4 An air inlet cavity 7 is provided between the top of the housing 3 and the bottom of the second air blowing channel 204.

[0041] The gas blown out of the second air blowing channel 204 will enter the air inlet chamber 7 and then blow onto the upper surface of the housing 3, increasing the blowing area and making it easier for the housing 3 to detach from the upper mold base 2.

[0042] See Figure 4The top of the housing 3 is provided with an arc-shaped groove 301, which is located directly below the second air blowing channel 204.

[0043] The gas blown from the outlet of the second air blowing channel 204 towards the arc groove 301 is more concentrated, making it easier for the shell 3 to detach from the upper mold base 2.

[0044] See Figure 2 , Figure 6 The upper mold base 2 includes a first upper mold body 205 and a second upper mold body 206. An installation groove 2051 is provided on the first upper mold body 205 or the second upper mold body 206. The second air blowing channel 204 passes through the middle of the installation groove 2051. A sealing ring 8 is provided in the installation groove 2051. The sealing ring 8 is tightly fitted with the installation groove 2051 and the second upper mold body 206 or the first upper mold body 205.

[0045] The upper mold base 2 is composed of a first upper mold body 205 and a second upper mold body 206, which facilitates the replacement of the second upper mold body 206 and adapts to shells 3 of different shapes. The first upper mold body 205 or the second upper mold body 206 is provided with an installation groove 2051, and a sealing ring 8 is provided in the installation groove 2051 to prevent gas from leaking from the side wall of the second air blowing channel 204, thereby increasing the air blowing efficiency.

[0046] Preferably, the first upper mold body 205 has an installation groove 2051, and the sealing ring 8 is tightly fitted with the installation groove 2051 and the second upper mold body 206.

[0047] The upper mold base 2 includes a first heat insulation layer 207, and the lower mold base 1 includes a second heat insulation layer 102. The first heat insulation layer 207 is located above the first upper mold body 205, and the second heat insulation layer 102 is located at the bottom of the lower mold base 1.

[0048] See Figures 2-4 The feeding chamber 5 includes a first feeding channel 501, a second feeding channel 502, and a first cavity 503. The second feeding channel 502 is connected to the forming chamber 4. The cross-sectional area of ​​the first feeding channel 501 is larger than that of the second feeding channel 502. The cross-sectional area of ​​the second feeding channel 502 gradually decreases as it approaches the forming chamber 4, while the cross-sectional area of ​​the first feeding channel 501 gradually increases as it approaches the first cavity 503. The waste chamber 6 includes a first discharge channel 601, a second discharge channel 602, and a second cavity 603. The first discharge channel 601 is connected to the forming chamber 4. The cross-sectional area of ​​the second discharge channel 602 is larger than that of the first discharge channel 601. The cross-sectional area of ​​the first discharge channel 601 gradually decreases as it approaches the forming chamber 4, while the cross-sectional area of ​​the second discharge channel 602 gradually increases as it approaches the second cavity 603.

[0049] The cross-sectional area of ​​the first feeding channel 501 is larger than that of the second feeding channel 502. The cross-sectional area of ​​the second feeding channel 502 gradually decreases as it approaches the molding cavity 4, while the cross-sectional area of ​​the first feeding channel 501 gradually increases as it approaches the first cavity 503. The connection between the rubber ring 9 and the waste material in the feeding cavity 5 is smaller, making it easier to break the connection between the rubber ring 9 and the waste material in the feeding cavity 5 during demolding, thus improving demolding efficiency. The cross-sectional area of ​​the second discharge channel 602 is larger than that of the first discharge channel 601. The cross-sectional area of ​​the first discharge channel 601 gradually decreases as it approaches the molding cavity 4, while the cross-sectional area of ​​the second discharge channel 602 gradually increases as it approaches the second cavity 603. The connection between the rubber ring 9 and the waste material in the waste material cavity 6 is smaller, making it easier to break the connection between the rubber ring 9 and the waste material in the waste material cavity 6 during demolding, thus improving demolding efficiency.

[0050] See Figure 4 The first cavity 503 has a first threaded groove 5031, and the second cavity 603 has a second threaded groove 6031. Both the first threaded groove 5031 and the second threaded groove 6031 are located on the lower mold base 1.

[0051] The waste material in the feed chamber 5 will get stuck on the first threaded groove 5031, and the waste material in the waste material chamber 6 will get stuck on the second threaded groove 6031. When demolding, the upper mold base 2 moves upward, making it easier for the waste material in the feed chamber 5 and the waste material in the waste material chamber 6 to quickly separate from the sealing ring.

[0052] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A rapid demolding mold, comprising a lower mold base (1) and an upper mold base (2), the upper mold base (2) being provided with a material injection channel (201) and a gas extraction channel (202), the lower mold base (1) being provided with a gas extraction groove (101), the gas extraction groove (101) being connected with the gas extraction channel (202), characterized in that: The lower mold base (1) is equipped with a housing (3). A molding cavity (4) is provided between the housing (3) and the upper mold base (2). A waste cavity (6) and a feeding cavity (5) are provided between the lower mold base (1) and the upper mold base (2). The feeding cavity (5) is connected to the injection channel (201). The waste cavity (6) is connected to the air extraction groove (101). The waste cavity (6) and the feeding cavity (5) are connected to the molding cavity (4). A first air blowing channel (203) and a second air blowing channel (204) are provided on the upper mold base (2). The first air blowing channel (203) is connected to the second air blowing channel (204). The opening of the second air blowing channel (204) is located above the housing (3).

2. A quick-release mold according to claim 1, characterized in that: The opening of the second air blowing channel (204) is located above the center of the housing (3).

3. A quick-release mold according to claim 2, wherein: The second air blowing channel (204) extends vertically downward.

4. A quick-release mold according to claim 1 or 2 or 3, characterized in that: An air inlet cavity (7) is provided between the top of the housing (3) and the bottom of the second air blowing channel (204).

5. A quick-release mold according to claim 4, wherein: The top of the housing (3) is provided with an arc-shaped groove (301), which is located directly below the second air blowing channel (204).

6. A quick-release mold according to claim 5, wherein: The upper mold base (2) includes a first upper mold body (205) and a second upper mold body (206). The first upper mold body (205) or the second upper mold body (206) is provided with an installation groove (2051). The second air blowing channel (204) passes through the middle of the installation groove (2051). A sealing ring (8) is provided in the installation groove (2051). The sealing ring (8) is tightly fitted with the installation groove (2051) and the second upper mold body (206) or the first upper mold body (205).

7. A quick-release mold as claimed in claim 1 or 2 or 3 or 5 or 6, wherein: The feeding chamber (5) includes a first feeding channel (501), a second feeding channel (502), and a first cavity (503). The second feeding channel (502) is connected to the molding cavity (4). The cross-sectional area of ​​the first feeding channel (501) is larger than that of the second feeding channel (502). The cross-sectional area of ​​the second feeding channel (502) gradually decreases as it approaches the molding cavity (4), and the cross-sectional area of ​​the first feeding channel (501) gradually increases as it approaches the first cavity (503). The waste chamber (6) includes a first discharge channel (601), a second discharge channel (602), and a second cavity (603). The first discharge channel (601) is connected to the forming cavity (4). The cross-sectional area of ​​the second discharge channel (602) is larger than that of the first discharge channel (601). The cross-sectional area of ​​the first discharge channel (601) gradually decreases as it approaches the forming cavity (4), while the cross-sectional area of ​​the second discharge channel (602) gradually increases as it approaches the second cavity (603).

8. A quick-release mold according to claim 7, wherein: The first cavity (503) is provided with a first threaded groove (5031), and the second cavity (603) is provided with a second threaded groove (6031). Both the first threaded groove (5031) and the second threaded groove (6031) are provided on the lower mold base (1).