Paper diaper production sheet arranging device with counting mechanism
By combining an infrared transmitter and receiver with a counter, a chain and sprocket system, and a cylinder and motor system, the problem of automatic counting in diaper production has been solved, realizing automatic counting, conveying and clamping, improving production efficiency and the convenience of quantity adjustment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUS DONGGUAN SANITARY PROD LTD
- Filing Date
- 2025-06-07
- Publication Date
- 2026-04-21
AI Technical Summary
Existing diaper production equipment cannot automatically count diapers, making it difficult to calculate production quantities and adjust the number of diapers quickly.
It uses an infrared transmitter and receiver in conjunction with a counter to achieve automatic counting by blocking the infrared signal, and uses a chain and sprocket system to transport and hold the diapers, and combines a cylinder and motor system to achieve automatic holding and transport.
It enables automatic counting, conveying, and clamping of diapers, improving production efficiency and the accuracy of quantity statistics, and facilitating quick adjustment of the number of diapers to be processed.
Smart Images

Figure CN224146406U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diaper production technology, specifically to a diaper sheet sorting device with a counting mechanism for diaper production. Background Technology
[0002] Disposable diapers are a common daily necessity for babies and are considered consumables. They have extremely strong absorbency and can keep a baby's skin dry for a long time, preventing discomfort caused by dampness. After being processed and shaped through multiple steps during the production process, disposable diapers are generally folded into sheets. Before packaging, they are sorted by a special sheet sorting device to facilitate packaging.
[0003] However, the sheet-sorting equipment currently used in diaper production still has some defects in use. It cannot automatically count during the sheet-sorting process, which makes it impossible to quickly count the production quantity and to easily adjust the sheet-sorting quantity.
[0004] A novel diaper-making sheet handling device with a counting mechanism is proposed to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of this invention is to provide a diaper-sorting device with a counting mechanism to solve the problem of inability to automatically count diapers mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a diaper-making sheet sorting device with a counting mechanism, comprising a frame, a fixed cylinder fixedly connected to the left side of the top of one end of the frame, a support plate fixedly connected inside the frame, the center line of the support plate being on the same vertical plane as the center line of the frame, and a counting mechanism for counting the number of diapers being provided inside the frame.
[0007] The counting mechanism includes grooves. Grooves are formed at the top of both ends of the frame. An infrared transmitter is fixedly connected to the rear end of the groove, and an infrared receiver is fixedly connected to the front end of the groove. A counter is fixedly connected to the front end of the frame.
[0008] As a further technical solution of this utility model, the center line of the infrared transmitter and the center line of the infrared receiver are on the same vertical plane, and the infrared receiver is electrically connected to the counter.
[0009] As a further technical solution of this utility model, the two sides inside the frame are movably connected to a rotating shaft, the two ends of the rotating shaft are fixedly connected to a first sprocket, the two ends of the rotating shaft are fixedly connected to a second sprocket, the first sprocket is movably connected to a first chain, the second sprocket is movably connected to a second chain, one end of the first chain and the second chain is fixedly connected to a positioning rod, and the left side of the front end of the frame is fixedly connected to a drive motor.
[0010] As a further technical solution of this utility model, the output end of the drive motor is fixedly connected to the rotating shaft through one end of the frame, and the positioning rods at one end of the first chain and the second chain are arranged at equal intervals.
[0011] As a further technical solution of this utility model, the center line of the rotating shaft and the center line of the first sprocket are on the same vertical plane, and the center line of the rotating shaft and the center line of the second sprocket are on the same vertical plane.
[0012] As a further technical solution of this utility model, a stepper motor is fixedly connected to the top of the inside of the fixed cylinder, and the output end of the stepper motor is fixedly connected to a mounting plate through the top of the fixed cylinder. Lifting cylinders are fixedly connected to both ends of the top of the mounting plate, and the output end of the lifting cylinder is fixedly connected to a mounting cylinder through the mounting plate. A bidirectional cylinder is fixedly connected inside the mounting cylinder, and clamping plates are fixedly connected to both sides of the bidirectional cylinder through the output end of the mounting cylinder.
[0013] As a further technical solution of this utility model, the center line of the mounting plate and the center line of the fixing cylinder are on the same vertical plane, and the clamps on both sides of the mounting cylinder are arranged symmetrically.
[0014] As a further technical solution of this utility model, the center line of the clamping plate and the center line of the frame are on the same vertical plane, and the lifting cylinders at both ends of the top of the mounting plate are arranged symmetrically.
[0015] Compared with the prior art, the beneficial effects of this utility model are: the diaper feeding device with counting mechanism not only realizes automatic counting and automatic transportation of diapers, but also realizes rapid clamping of diapers;
[0016] (1) By setting up a groove, an infrared transmitter, a counter and an infrared receiver, the infrared transmitter is activated to emit an infrared signal when the diaper is being made into a whole piece. During the process of conveying the diaper, the infrared signal will be briefly blocked when the diaper passes one end of the infrared transmitter. When the infrared receiver disconnects the signal, it will quickly calculate through the counter. Each time the signal is disconnected, a count will be performed, thereby automatically counting the diapers and displaying the specific number on the counter, thus realizing automatic counting when the diaper is being made into a whole piece.
[0017] (2) By setting up a first chain, a second chain, a rotating shaft, a first sprocket, a second sprocket, a support plate, a drive motor, and positioning rods, the formed diapers are uniformly inserted between two sets of positioning rods during the whole-piece process. The drive motor drives the two sets of first and second sprockets on both sides to rotate synchronously through the rotating shaft. The first and second sprockets drive the external first and second chains to move synchronously. The first and second chains will drive the positioning rods on each set of links to move, thereby conveying the diapers through the four adjacent sets of positioning rods. The support plate inside the frame can support the diapers and keep them between the positioning rods, thus realizing automatic conveying of diapers.
[0018] (3) By setting up a fixed cylinder, lifting cylinder, mounting plate, mounting cylinder, bidirectional cylinder, clamping plate and stepper motor, when the positioning rod transports the diaper to the side close to the fixed cylinder, the lifting cylinder at the top front end of the mounting plate is activated to push the mounting cylinder down. The mounting cylinder drives the two sets of clamping plates down to a certain height, and then the bidirectional cylinder is activated to drive the clamping plates on both sides to retract. The clamping plates retract and clamp the diaper between them. Then the lifting cylinder is activated to lift the diaper. Finally, the stepper motor is activated to drive the clamping plates to rotate through the mounting plate and move the diaper out to the packaging position. This allows for quick packaging and realizes automatic clamping and transportation of diapers. Attached Figure Description
[0019] Figure 1 This is a frontal cross-sectional view of the present invention.
[0020] Figure 2 This is a side view sectional view of the rotating shaft of this utility model.
[0021] Figure 3 This is a top view sectional diagram of the frame structure of this utility model;
[0022] Figure 4 This is a side view sectional diagram of the fixed cylinder structure of this utility model.
[0023] In the diagram: 1. Frame; 2. First chain; 3. Second chain; 4. Groove; 5. Infrared transmitter; 6. Fixing cylinder; 7. Lifting cylinder; 8. Mounting plate; 9. Mounting cylinder; 10. Two-way cylinder; 11. Clamping plate; 12. Shaft; 13. First sprocket; 14. Second sprocket; 15. Support plate; 16. Drive motor; 17. Counter; 18. Infrared receiver; 19. Positioning rod; 20. Stepper motor. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example: Please refer to Figure 1-4 A diaper-making sheet sorting device with a counting mechanism includes a frame 1, a fixed cylinder 6 fixedly connected to the left side of the top of one end of the frame 1, a support plate 15 fixedly connected inside the frame 1, the center line of the support plate 15 and the center line of the frame 1 are on the same vertical plane, and a counting mechanism for counting the number of diapers is provided inside the frame 1.
[0026] The counting mechanism includes a groove 4. The top of both ends of the frame 1 are provided with grooves 4. An infrared transmitter 5 is fixedly connected to the rear end of the groove 4. An infrared receiver 18 is fixedly connected to the front end of the groove 4. A counter 17 is fixedly connected to the front end of the frame 1.
[0027] The centerline of the infrared transmitter 5 and the centerline of the infrared receiver 18 are on the same vertical plane, and the infrared receiver 18 is electrically connected to the counter 17;
[0028] Specifically, such as Figure 1 and Figure 3 As shown, when the diaper is being transported, the infrared transmitter 5 is activated to emit an infrared signal. During the transport of the diaper, the diaper will briefly block the infrared signal when it passes one end of the infrared transmitter 5. When the infrared receiver 18 disconnects the signal, the counter 17 will quickly calculate. Each time the signal is disconnected, a count will be performed, thereby automatically counting the diapers and displaying the specific number on the counter 17, thus realizing automatic counting when the diaper is being transported.
[0029] The two sides inside the frame 1 are movably connected to the rotating shaft 12. The two ends of the rotating shaft 12 are fixedly connected to the first sprocket 13. The two ends of the rotating shaft 12 are fixedly connected to the second sprocket 14. The first sprocket 13 is movably connected to the outside of the first chain 2. The second sprocket 14 is movably connected to the outside of the second chain 3. The first chain 2 and the second chain 3 are fixedly connected to one end of the positioning rod 19. The left side of the front end of the frame 1 is fixedly connected to the drive motor 16.
[0030] The output end of the drive motor 16 passes through one end of the frame 1 and is fixedly connected to the rotating shaft 12. The positioning rods 19 at one end of the first chain 2 and the second chain 3 are arranged at equal intervals.
[0031] The centerline of the rotating shaft 12 is on the same vertical plane as the centerline of the first sprocket 13, and the centerline of the rotating shaft 12 is on the same vertical plane as the centerline of the second sprocket 14.
[0032] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, during the whole-piece process, the formed diapers are uniformly inserted between two sets of positioning rods 19. The drive motor 16 drives the two sets of first sprockets 13 and second sprockets 14 on both sides to rotate synchronously through the rotating shaft 12. The first sprockets 13 and second sprockets 14 drive the external first chain 2 and second chain 3 to move synchronously. The first chain 2 and second chain 3 will drive the positioning rods 19 on each chain link to move, thereby conveying the diapers through the four adjacent sets of positioning rods 19. The support plate 15 inside the frame 1 can support the diapers and keep them between the positioning rods 19, thus realizing automatic diaper conveying.
[0033] A stepper motor 20 is fixedly connected to the top of the inside of the fixed cylinder 6. The output end of the stepper motor 20 passes through the top of the fixed cylinder 6 and is fixedly connected to the mounting plate 8. Lifting cylinders 7 are fixedly connected to both ends of the top of the mounting plate 8. The output end of the lifting cylinder 7 passes through the mounting plate 8 and is fixedly connected to the mounting cylinder 9. A bidirectional cylinder 10 is fixedly connected inside the mounting cylinder 9. The output end of the bidirectional cylinder 10 passes through both sides of the mounting cylinder 9 and is fixedly connected to the clamping plates 11.
[0034] The center line of the mounting plate 8 and the center line of the fixing cylinder 6 are on the same vertical plane, and the clamping plates 11 on both sides of the mounting cylinder 9 are arranged symmetrically.
[0035] The centerline of the clamping plate 11 is on the same vertical plane as the centerline of the frame 1, and the lifting cylinders 7 at both ends of the top of the mounting plate 8 are symmetrically arranged.
[0036] Specifically, such as Figure 1 and Figure 4 As shown, after the positioning rod 19 transports the diaper to the side near the fixed cylinder 6, the lifting cylinder 7 at the top front of the mounting plate 8 is activated to push the mounting cylinder 9 down. The mounting cylinder 9 drives the two sets of clamping plates 11 to descend to a certain height, and then the bidirectional cylinder 10 is activated to drive the clamping plates 11 on both sides to retract. The clamping plates 11 retract and clamp the diaper between them. Then the lifting cylinder 7 is activated again to lift the diaper. Finally, the stepper motor 20 is activated to drive the clamping plates 11 to rotate through the mounting plate 8 and move the diaper out to the packaging position. This allows for quick packaging and realizes automatic clamping and transportation of diapers.
[0037] Working Principle: In use, during the forming process, the formed diapers are inserted into the space between two sets of positioning rods 19 in a uniform direction. The drive motor 16 drives the two sets of first sprockets 13 and second sprockets 14 on both sides to rotate synchronously via the rotating shaft 12. The first sprockets 13 and second sprockets 14 drive the external first chain 2 and second chain 3 to move synchronously. The first chain 2 and second chain 3 drive the positioning rods 19 on each chain link to move, thus conveying the diapers through the four adjacent sets of positioning rods 19. The support plate 15 inside the frame 1 supports the diapers, keeping them between the positioning rods 19. During the forming process, the infrared transmitter 5 is activated to emit infrared signals. During the conveying of the diapers, as the diapers pass one end of the infrared transmitter 5... The infrared signal will be briefly blocked. When the infrared receiver 18 disconnects the signal, the counter 17 will quickly calculate. Each time the signal is disconnected, a count will be performed, thus automatically counting the diapers and displaying the specific number on the counter 17. When the positioning rod 19 delivers the diaper to the side close to the fixed tube 6, the lifting cylinder 7 at the top front of the mounting plate 8 is activated to push the mounting tube 9 down. The mounting tube 9 drives the two sets of clamping plates 11 down to a certain height, and then the bidirectional cylinder 10 is activated to drive the clamping plates 11 on both sides to retract. The clamping plates 11 retract and clamp the diaper between them. Then the lifting cylinder 7 is activated again to lift the diaper. Finally, the stepper motor 20 is activated to drive the clamping plates 11 to rotate through the mounting plate 8 and move the diaper out to the packaging position for quick packaging.