Gel bead packaging machine

Abstract

The utility model discloses a gel bead packaging machine which aims at solving the problem that in the prior art, when gel beads of a certain shape need to be put in a small batch for market investigation, the requirement cannot be met due to the fact that the replacement cost of a main roller shaft of a main roller forming component is high. The condensate bead packaging machine comprises a machine frame, a supporting frame is fixedly installed on one side of the machine frame, a supporting plate is fixedly installed at the position, corresponding to the supporting frame, of the other side of the machine frame, a rotating disc is rotationally installed between the supporting plate and the supporting frame, and at least one forming concave cavity assembly is detachably installed on the rotating disc. According to the utility model, the forming concave cavities are arranged in a detachable manner, so that the forming concave cavities can be singly replaced, different bead shapes can be conveniently tested for use, if small-batch production is needed, only the detachable forming concave cavities need to be replaced, other parts can be universal, the transformation difficulty is reduced, the cost is reduced, and the requirements can be met; therefore, production of products of multiple specifications is facilitated.

Description

Technical Field

[0001] This utility model belongs to the field of agar beads production technology, and specifically relates to an agar bead packaging machine. Background Technology

[0002] Traditional fully automated agar pod packaging machines are mainly designed for large-scale production. Most agar pod packaging machines include a film unwinding unit, a bottom film preheating unit, a face film water application unit, a main roller forming unit, a contents filling unit, a sealing unit, a cutting unit, and a discharge conveying unit. Among these, the agar pod packaging machine uses multiple evenly arranged forming cavities on the main roller to achieve the purpose of agar pod forming. When it is necessary to conduct market research on a small batch of a certain shape of agar pod, the replacement cost of the main roller shaft of the main roller forming unit is high, and other components are all custom-made parts related to the main roller. Existing fully automated agar pod packaging machines cannot meet the requirements due to the high difficulty and cost of modification. Utility Model Content

[0003] (1) Technical problems to be solved

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a granulated bead packaging machine. This granulated bead packaging machine aims to solve the problem that the existing technology cannot meet the requirements when a small batch of shaped granulated beads is needed for market research, due to the high cost of replacing the main roller shaft of the main roller forming component.

[0005] (2) Technical solution

[0006] To solve the above-mentioned technical problems, this utility model provides a granulated bead packaging machine, which includes a frame, a support frame fixedly installed on one side of the frame, a support plate fixedly installed on the other side of the frame at a position corresponding to the support frame, a rotating disk rotatably installed between the support plate and the support frame, at least one forming cavity assembly detachably installed on the rotating disk, and a drive assembly for synchronously rotating the rotating disk and the forming cavity assembly installed on the support plate.

[0007] Preferably, the rotating disk includes two parallel rotating plates and a fixing block fixedly installed on the middle of one side of the two rotating plates, and shaft holes are provided in the middle of the two rotating plates and the middle of the fixing block.

[0008] Furthermore, the drive assembly includes a drive motor fixedly installed on the side of the support plate away from the support frame, and a main roller fixedly installed in the middle of the rotating plate and the fixed block. One end of the main roller is fixedly installed on the bearing seat, and the other end of the main roller passes through the support plate and is fixedly connected to the output end of the drive motor.

[0009] Furthermore, at least one connecting rod is fixedly installed between the two rotating plates, and the at least one connecting rod is distributed in a ring array between the two rotating plates.

[0010] Furthermore, the forming cavity assembly includes a base detachably mounted on the rotating disk, a forming cavity detachably mounted on the base, a vacuum adsorption device fixedly mounted on one side of the base near the main roller shaft, and at least one air extraction hole opened on the forming cavity.

[0011] Furthermore, a groove is provided on the side of the base away from the main roller shaft, and a sealing strip that matches the groove is fixedly installed on the side of the forming cavity near the main roller shaft.

[0012] Furthermore, the base has two positioning grooves on one side near the main roller shaft, and at least one positioning post that mates with the positioning groove is fixedly installed on the side of the two rotating plates that are close to each other.

[0013] Beneficial effects

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention makes the molding cavity detachable, allowing for individual replacement of the molding cavity. This facilitates testing of different bead shapes. For small-batch production, only the detachable molding cavity needs to be replaced, while the other parts are interchangeable. This reduces the difficulty of modification and lowers costs, meeting requirements and facilitating the production of products with multiple specifications. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0017] Figure 2 This is a cross-sectional schematic diagram of the present invention.

[0018] Figure 3 This is a utility model Figure 2 An enlarged schematic diagram of the structure at point A in the middle.

[0019] Figure 4 This is a utility model Figure 2 Enlarged schematic diagram of the structure at point B.

[0020] Figure 5 This is a utility model Figure 2 An enlarged schematic diagram of the structure at point C.

[0021] Figure 6 This is a front view schematic diagram of this utility model.

[0022] The labels in the attached diagram are as follows: 1. Frame; 2. Support frame; 3. Support plate; 4. Rotary disk; 5. Forming cavity assembly; 6. Main roller; 7. Bearing seat; 8. Bottom film preheating component; 9. Facial film water application component; 10. Film unwinding component; 11. Content filling component; 12. Discharge conveying component; 13. Cutting component; 401. Rotating plate; 402. Fixing block; 403. Connecting rod; 404. Positioning column; 501. Base; 502. Forming cavity; 503. Vacuum adsorption device; 504. Air extraction hole; 505. Sealing strip; 506. Cavity. Detailed Implementation

[0023] This specific embodiment is a granule packaging machine, the structural diagram of which is shown below. Figures 1-6 As shown, the agaric bead packaging machine includes a frame 1, a support frame 2 is fixedly installed on one side of the frame 1, a support plate 3 is fixedly installed on the other side of the frame 1 at a position corresponding to the support frame 2, a rotating disk 4 is rotatably installed between the support plate 3 and the support frame 2, at least one forming cavity assembly 5 is detachably installed on the rotating disk 4, and a drive assembly is installed on the support plate 3 to drive the rotating disk 4 and the forming cavity assembly 5 to rotate synchronously.

[0024] This invention makes the forming cavity component 5 detachable, allowing for individual replacement of the forming cavity component 5. This facilitates testing the deformation and forming effect of different granules after production using the granule packaging machine. For small-batch production, only the detachable forming cavity component 5 needs to be replaced, while the other components are interchangeable, making it convenient for the production of products with multiple specifications.

[0025] Specifically, the rotating disk 4 includes two parallel rotating plates 401 and a fixing block 402 fixedly installed on the middle of one side of the two rotating plates 401. Shaft holes are provided in the middle of the two rotating plates 401 and the middle of the fixing block 402.

[0026] The drive assembly includes a drive motor fixedly installed on the side of the support plate 3 away from the support frame 2 and a main roller 6 fixedly installed in the middle of the rotating plate 401 and the fixed block 402. One end of the main roller 6 is fixedly installed on the bearing seat 7, and the other end of the main roller 6 passes through the support plate 3 and is fixedly connected to the output end of the drive motor. The drive motor drives the main roller 6 to rotate. During the rotation, the main roller 6 can drive the two rotating plates 401 and the fixed block 402 to rotate synchronously.

[0027] At least one connecting rod 403 is fixedly installed between the two rotating plates 401. The at least one connecting rod 403 is arranged in a ring array between the two rotating plates 401. Under the action of the at least one connecting rod 403, the connection strength between the two rotating plates 401 can be strengthened, so that the strength of the two rotating plates 401 as a whole is improved.

[0028] The forming cavity assembly 5 includes a base 501 detachably mounted on the rotating disk 4, a forming cavity 502 detachably mounted on the base 501, a vacuum adsorption device 503 fixedly mounted on one side of the base 501 near the main roller 6, and at least one air extraction hole 504 opened on the forming cavity 502.

[0029] Specifically, threaded holes are provided on both the left and right sides of the base 501. The two ends of the base 501 are placed on the two rotating plates 401 respectively, and the screws connected to the threads on the two rotating plates 401 are aligned. Then, the screws are screwed into the threaded holes of the base 501 to complete the installation of the base 501. Thus, the molding cavity assembly 5 is installed between the two rotating plates 401. During operation, the vacuum adsorption device 503 uses the air extraction hole 504 on the molding cavity 502 to make the bottom film adhere tightly to the inner wall of the molding cavity 502 so as to fill the contents.

[0030] Threaded holes are provided on both the left and right sides of the forming cavity 502. The base 501 is threadedly connected to the forming cavity 502 at the corresponding positions. By screwing the screw into the threaded hole of the forming cavity 502, the forming cavity 502 is installed on the base 501. A groove is provided on the side of the base 501 away from the main roller 6. A sealing strip 505 that matches the groove is fixedly installed on the side of the forming cavity 502 close to the main roller 6. Under the action of the sealing strip 505, the sealing effect between the forming cavity 502 and the base 501 is improved after they are installed on the base 501. Since the forming cavity 502 and the base 501 are installed by screws, the forming cavity 502 can be disassembled, so that the forming cavity 502 can be replaced individually, which is convenient for testing different bead shapes. If small-batch production is required, only the detachable forming cavity 502 part needs to be replaced.

[0031] Meanwhile, since the base 501 and the two rotating plates 401 are installed with screws, the base 501 can be disassembled, so that the molding cavity assembly 5 can be replaced as a whole. This is convenient for testing different bead shapes. If small-batch production is required, the molding cavity assembly 5 can also be replaced as a whole by disassembling the base 501.

[0032] Therefore, molding cavity components 5 with the same shape can be installed at the same time, so that condensed beads with the same shape can be produced.

[0033] Different shaped molding cavity components 5 can also be installed at the same time, so that different shaped beads can be produced at the same time during the production process.

[0034] A cavity 506 is provided in the middle of one side of the forming cavity 502 near the main roller shaft 6, which connects the air extraction hole 504 and the vacuum adsorption device 503, so that the vacuum adsorption device 503 can operate normally.

[0035] Two positioning grooves are provided on one side of the base 501 near the main roller 6. At least one positioning post 404 that cooperates with the positioning groove is fixedly installed on the side of the two rotating plates 401 that are close to each other. When installing the base 501, the positioning groove and the positioning post 404 cooperate to facilitate the placement of both ends of the base 501 on the two rotating plates 401, thereby facilitating the installation of the forming cavity assembly 5.

[0036] Meanwhile, a bottom film preheating component 8 is installed on the frame 1 and located on the right side of the rotating disk 4; a face mask water application component 9 is installed on the frame 1 and located above the rotating disk 4; a film unwinding component 10 is installed on the frame 1 and located to the upper left of the rotating disk 4; a content filling component 11, a sealing component, and a cutting component 13 are installed on the frame 1 and located to the left of the rotating disk 4; and a material discharge conveying component 12 is installed on the frame 1 and located to the lower left of the rotating disk 4.

[0037] The film unwinding component 10 is equipped with an air shaft and a tension control device. The air shaft is used to place the water-soluble film as the base film and face film for the granules. The tension control device can ensure that the film tension is stable during the operation of the packaging machine and prevent the film from wrinkling. The base film preheating component 8 is equipped with a rubber roller with a built-in heating rod. When the base film passes through the preheating rubber roller and covers the main roller, the appropriate heating softens the film and makes it easier to be adsorbed on the inner wall of the forming cavity 502. The face film water application component 9 is equipped with a water application roller and a corner roller. In order for the face film to better seal with the base film in subsequent processes, an appropriate amount of water needs to be applied. When the packaging machine is in operation, the corner roller cylinder extends to make the face film contact the water application roller surface, and the water on the face film is evenly distributed by the flattening roller below the water application roller to achieve a tight sealing effect.

[0038] When the forming cavity 502 rotates to the filling position, the valve of the contents filling component 11 opens, and quantitative filling is performed according to the settings. When changing between different shapes, the liquid filling component and the powder / solid filling component only require readjustment of the nozzle position and angle. The contents filling component 11 can adjust the filling position of the forming cavity 502. The sealing component is equipped with a sealing roller with a built-in heating rod. After the forming cavity 502 finishes filling, when it rotates to the sealing position, the water-coated film passes through the sealing roller and adheres to the surface of the main roller. Under the pressure of the sealing roller, it partially seals with the surface of the base film main roller to achieve the purpose of bead formation. The surface of the sealing roller also has… Temperature accelerates the evaporation of excess moisture on the mask, preventing the mask from melting and breaking through the pores. The cutting component 13 includes a longitudinal cutter and a transverse cutter. After the agar beads are formed, the longitudinal cutter and the transverse cutter are used to separate individual agar beads. The cutting position of the longitudinal cutter and the transverse cutter on the agar beads inside the forming cavity 502 can be adjusted. The discharge conveying component 12 is equipped with a belt and a feeding rod. After the agar beads are separated, the main roller vacuum component stops evacuating the forming cavity 502. Under the action of gravity, the agar beads detach from the forming cavity 502 and fall onto the conveyor belt. If some agar beads fail to fall off in time, the rubber strip on the feeding rod peels them off and they are transported to the receiving box by the belt, completing the entire production of agar beads.

[0039] The specific structures of the bottom film preheating component 8, the face mask water application component 9, the film unwinding component 10, the contents filling component 11, the sealing component and the cutting component 13, and the discharge conveying component 12 are not the technical problems to be solved by this utility model. Therefore, the bottom film preheating component 8, the face mask water application component 9, the film unwinding component 10, the contents filling component 11, the sealing component and the cutting component 13, and the discharge conveying component 12 all adopt existing technologies, and their specific structures and working principles will not be described here.

[0040] In summary, by making the molding cavity 502 detachable, this utility model allows the molding cavity 502 to be replaced individually, facilitating the testing of different bead shapes. For small-batch production, only the detachable molding cavity 502 needs to be replaced, while the other parts are interchangeable, making it convenient for the production of products with multiple specifications.

[0041] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A bead-in-tube packing machine characterized by: The agaric bead packaging machine includes a frame (1), a support frame (2) is fixedly installed on one side of the frame (1), a support plate (3) is fixedly installed on the other side of the frame (1) at a position corresponding to the support frame (2), a rotating disk (4) is rotatably installed between the support plate (3) and the support frame (2), at least one forming cavity assembly (5) is detachably installed on the rotating disk (4), and a drive assembly is installed on the support plate (3) to drive the rotating disk (4) and the forming cavity assembly (5) to rotate synchronously.

2. The bead coagulation packaging machine according to claim 1, characterized in that The rotating disk (4) includes two parallel rotating plates (401) and a fixing block (402) fixedly installed on the middle of one side of the two rotating plates (401). A shaft hole is provided in the middle of the two rotating plates (401) and the middle of the fixing block (402).

3. The bead coagulation packaging machine according to claim 2, characterized in that The drive assembly includes a drive motor fixedly installed on the side of the support plate (3) away from the support frame (2) and a main roller shaft (6) fixedly installed in the middle of the rotating plate (401) and the fixed block (402). One end of the main roller shaft (6) is fixedly installed on the bearing seat (7), and the other end of the main roller shaft (6) passes through the support plate (3) and is fixedly connected to the output end of the drive motor.

4. The bead coagulation packaging machine according to claim 3, characterized in that At least one connecting rod (403) is fixedly installed between the two rotating plates (401), and the at least one connecting rod (403) is distributed in a ring array between the two rotating plates (401).

5. The bead coagulation packaging machine according to claim 4, characterized in that The forming cavity assembly (5) includes a base (501) detachably mounted on the rotating disk (4), a forming cavity (502) detachably mounted on the base (501), a vacuum adsorption device (503) fixedly mounted on the side of the base (501) near the main roller (6), and at least one air extraction hole (504) opened on the forming cavity (502).

6. The bead coagulation packaging machine according to claim 5, characterized in that The base (501) has a groove on the side away from the main roller shaft (6), and a sealing strip (505) that matches the groove is fixedly installed on the side of the forming cavity (502) close to the main roller shaft (6).

7. The bead coagulation packaging machine according to claim 6, characterized in that The base (501) has two positioning grooves on one side near the main roller shaft (6), and at least one positioning column (404) that cooperates with the positioning groove is fixedly installed on the side of the two rotating plates (401) that are close to each other.

Images