One-output one-PPU magnetic circuit machine with jig automatic circulating mechanism

Abstract

The utility model discloses a one-output-one PPU magnetic circuit machine with an automatic jig circulating mechanism, which comprises a washer feeding mechanism, a washer dispensing mechanism, a magnet feeding mechanism, a magnet dispensing mechanism, a bracket feeding mechanism, a shaping mechanism, a discharging mechanism and a rack, a washer feeding mechanism, a washer dispensing mechanism, a magnet feeding mechanism, a magnet dispensing mechanism, a support feeding mechanism and a shaping mechanism are sequentially installed on the top of the rack from left to right, and the output end of the washer feeding mechanism is connected with the input end of the washer dispensing mechanism. The output end of the magnet feeding mechanism is connected with the input end of the magnet dispensing mechanism, and the output end of the support feeding mechanism is connected with the input end of the shaping mechanism. According to the automatic circulating mechanism for the jig, quick connection of all working procedures is achieved, and waiting time is shortened. And meanwhile, the automatic feeding mechanism and the efficient dispensing mechanism also improve the operation speed of a single procedure, and compared with traditional equipment, the production efficiency is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of PPU magnetic circuit machine technology, specifically a one-out-one PPU magnetic circuit machine with an automatic jig circulation mechanism. Background Technology

[0002] In the production of magnetic circuits, traditional processing equipment often suffers from low efficiency and precision. For example, manual feeding is not only slow but also prone to errors, resulting in inconsistent product quality. Furthermore, poor overall equipment coordination and lack of smooth transitions between processes significantly impact production efficiency. In addition, high labor intensity is a prominent issue; workers are required to perform repetitive and tedious operations for extended periods, easily leading to fatigue and further affecting product quality. Therefore, developing a high-efficiency, high-precision magnetic circuit machine that reduces labor intensity is of significant practical importance. Utility Model Content

[0003] The purpose of this invention is to provide a single-output PPU magnetic circuit machine with an automatic jig circulation mechanism to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a one-out-one PPU magnetic circuit machine with an automatic jig circulation mechanism, comprising a washer feeding mechanism, a washer dispensing mechanism, a magnet feeding mechanism, a magnet dispensing mechanism, a bracket feeding mechanism, a shaping mechanism, a unloading mechanism, and a frame. The washer feeding mechanism, the washer dispensing mechanism, the magnet feeding mechanism, the magnet dispensing mechanism, the bracket feeding mechanism, and the shaping mechanism are sequentially installed on the top of the frame from left to right. The output end of the washer feeding mechanism is connected to the input end of the washer dispensing mechanism, the output end of the magnet feeding mechanism is connected to the input end of the magnet dispensing mechanism, and the output end of the bracket feeding mechanism is connected to the input end of the shaping mechanism.

[0005] After the washers, magnets, and brackets are glued and initially bonded, the shaping mechanism comes into play. It can shape the magnetic circuit components to meet the specified shape and size requirements, further improving the product's precision and quality.

[0006] The washer feeding mechanism, magnet feeding mechanism, and support feeding mechanism all include a feeding block, a suction nozzle, a circulating fixture, and a PPU. The feeding block has a suction nozzle on its top, a circulating fixture on one side of the suction nozzle, and a PPU on its top. This method offers precise material handling, easy adjustment, high efficiency, long lifespan, low noise, and convenient maintenance. The PPU feeding method includes a feeding block, a suction nozzle, a circulating fixture, and a PPU. The feeding block is used to orderly place the washers, magnets, and supports to be fed. The PPU drives the suction nozzle to precisely pick up materials from the feeding block and place them on the circulating fixture. This mechanism offers precise material handling, easy adjustment, high efficiency, long lifespan, low noise, and convenient maintenance, effectively improving the accuracy and speed of material handling.

[0007] Both the washer dispensing mechanism and the magnetic dispensing mechanism include a dotting component and a dotting, line drawing, and arc drawing component. The dotting component has a dotting, line drawing, and arc drawing component on one side. Two dispensing mechanisms can be selected: Mechanism 1: only dotting; Mechanism 2: an XY axis mechanism capable of multiple dispensing methods, including dotting, line drawing, and arc drawing, to meet the complex dispensing requirements of different products. Precise dispensing control ensures uniform adhesive application and improves product bonding quality.

[0008] Preferably, a vibratory feeder is installed on one side of each of the washer feeding mechanism, the magnet feeding mechanism, and the support feeding mechanism.

[0009] Preferably, fixture circulation cylinder one and fixture circulation cylinder two are respectively installed at both ends of one side of the top of the frame.

[0010] Preferably, a feeding mechanism is also installed on the top of the frame, and a jig circulation cylinder three and a jig circulation misalignment cylinder are respectively installed at both ends on the other side of the top of the frame. Through the coordinated operation of jig circulation cylinder one, jig circulation cylinder two, jig circulation cylinder three and jig circulation misalignment cylinder, the automatic circulation of the jig can be realized, ensuring seamless connection between various processes.

[0011] Preferably, an operating platform is mounted on the top of the frame, and a control panel is mounted on the front of the operating platform.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This utility model's automatic jig circulation mechanism enables rapid connection between various processes, reducing waiting time. Simultaneously, the automatic feeding mechanism and efficient dispensing mechanism also improve the operating speed of individual processes, significantly enhancing production efficiency compared to traditional equipment. The precise feeding mechanism, diverse dispensing mechanisms, and effective shaping mechanism ensure product accuracy at each production stage, reducing defect rates. Operators only need to monitor and maintain the equipment, eliminating the need for tedious material handling and dispensing operations, effectively reducing labor intensity. Increased production efficiency and reduced defect rates lower the unit production cost, improving the company's economic benefits. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the washer feeding mechanism, the magnet feeding mechanism, and the bracket feeding mechanism of this utility model;

[0016] Figure 3 This is a schematic diagram of the washer dispensing mechanism and the rotating magnet dispensing mechanism of this utility model.

[0017] In the diagram: 1. Washer feeding mechanism; 2. Washer dispensing mechanism; 3. Magnet feeding mechanism; 4. Magnet dispensing mechanism; 5. Support feeding mechanism; 6. Shaping mechanism; 7. Unloading mechanism; 8. Fixture circulating cylinder one; 9. Fixture circulating cylinder two; 10. Fixture circulating cylinder three; 11. Fixture circulating misalignment cylinder; 12. Control panel; 13. Feed block; 14. Nozzle; 15. Circulating fixture; 16. PPU; 17. Dotting assembly; 18. Dotting, line drawing, and arc drawing assembly. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Please see Figure 1-3 This utility model provides a one-out-one PPU magnetic circuit machine with an automatic jig circulation mechanism, including a washer feeding mechanism 1, a washer dispensing mechanism 2, a magnet feeding mechanism 3, a magnet dispensing mechanism 4, a support feeding mechanism 5, a shaping mechanism 6, a unloading mechanism 7, and a frame. The washer feeding mechanism 1, the washer dispensing mechanism 2, the magnet feeding mechanism 3, the magnet dispensing mechanism 4, the support feeding mechanism 5, and the shaping mechanism 6 are installed sequentially from left to right on the top of the frame. The output end of the washer feeding mechanism 1 is connected to the input end of the washer dispensing mechanism 2, the output end of the magnet feeding mechanism 3 is connected to the input end of the magnet dispensing mechanism 4, and the output end of the support feeding mechanism 5 is connected to the input end of the shaping mechanism 6.

[0020] After the washer, magnet, and bracket are glued and initially bonded, the shaping mechanism 6 comes into play. It can shape the magnetic circuit assembly to meet the specified shape and size requirements, further improving the product's precision and quality.

[0021] The washer feeding mechanism 1, magnet feeding mechanism 3, and support feeding mechanism 5 all include a feeding block 13, a suction nozzle 14, a circulating fixture 15, and a PPU 16. The suction nozzle 14 is located on the top of the feeding block 13, the circulating fixture 15 is located on one side of the suction nozzle 14, and the PPU 16 is located on the top of the circulating fixture 15. The feeding method employs PPU feeding, including the feeding block 13, suction nozzle 14, circulating fixture 15, and PPU 16. The feeding block 13 is used to orderly place the washer, magnet, and support to be fed. The PPU 16 drives the suction nozzle to accurately pick up materials from the feeding block 13 and place them on the circulating fixture 15. This mechanism offers precise material handling, convenient adjustment, high efficiency, long service life, low noise, and easy maintenance, effectively improving the accuracy and speed of feeding.

[0022] Both the washer dispensing mechanism 2 and the magnetic dispensing mechanism 4 include a dotting component 17 and a dotting, line drawing, and arc drawing component 18. The dotting component 17 has the dotting, line drawing, and arc drawing component 18 located on one side. Two dispensing mechanisms can be selected: Mechanism 1 (dotting only) and Mechanism 2 (XY axis mechanism) (capable of multiple dispensing methods, including dotting, line drawing, and arc drawing), to meet the complex dispensing requirements of different products. Precise dispensing control ensures uniform adhesive application and improves product bonding quality.

[0023] Vibratory feeders are installed on one side of the washer feeding mechanism 1, the magnet feeding mechanism 3, and the bracket feeding mechanism 5.

[0024] Fixture circulation cylinder 1 (8) and fixture circulation cylinder 2 (9) are respectively installed at both ends of one side of the top of the machine frame. A feeding mechanism 7 is also installed on the top of the machine frame, and fixture circulation cylinder 3 (10) and fixture circulation misalignment cylinder 11 are respectively installed at both ends of the other side of the top of the machine frame. Through the coordinated operation of fixture circulation cylinder 1 (8), fixture circulation cylinder 2 (9), fixture circulation cylinder 3 (10), and fixture circulation misalignment cylinder 11, automatic fixture circulation can be achieved, ensuring seamless connection between various processes.

[0025] An operating console is installed on the top of the rack, and a control panel 12 is installed on the front of the operating console.

[0026] In practical use, the operator only needs to input the corresponding commands through the control panel 12 on the operating table to start the entire magnetic circuit machine's workflow. Washers, magnets, and supports are automatically fed into the dispensing mechanism via their respective feeding mechanisms for dispensing. The dispensing mechanism precisely applies glue to the materials according to a preset program, ensuring that the dispensing position and amount for each material meet the requirements. Subsequently, the materials are sent to the shaping mechanism for shaping to achieve the specified shape and size requirements. After shaping, the materials are sent to the unloading mechanism, ultimately completing the entire production process.

[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A one-out-one PPU magnetic circuit machine with a jig automatic circulation mechanism, comprising a wafer feeding mechanism (1), a wafer dispensing mechanism (2), a magnet feeding mechanism (3), a magnet dispensing mechanism (4), a support feeding mechanism (5), a shaping mechanism (6), a discharging mechanism (7) and a rack, characterized in that, The top of the frame is equipped with a washer feeding mechanism (1), a washer dispensing mechanism (2), a magnet feeding mechanism (3), a magnet dispensing mechanism (4), a support feeding mechanism (5), and a shaping mechanism (6) in sequence from left to right. The output end of the washer feeding mechanism (1) is connected to the input end of the washer dispensing mechanism (2), the output end of the magnet feeding mechanism (3) is connected to the input end of the magnet dispensing mechanism (4), and the output end of the support feeding mechanism (5) is connected to the input end of the shaping mechanism (6). The washer feeding mechanism (1), magnet feeding mechanism (3) and bracket feeding mechanism (5) all include a feeding block (13), a suction nozzle (14), a circulating fixture (15) and a PPU (16). The top of the feeding block (13) is provided with a suction nozzle (14), one side of the suction nozzle (14) is provided with a circulating fixture (15), and the top of the circulating fixture (15) is provided with a PPU (16). Both the washer dispensing mechanism (2) and the magnet dispensing mechanism (4) include a dotting component (17) and a dotting, line drawing, and arc drawing component (18), with the dotting component (17) having the dotting, line drawing, and arc drawing component (18) on one side.

2. A one-out-one PPU magnetic circuit machine with a jig automatic circulation mechanism according to claim 1, characterized in that: Vibratory feeders are installed on one side of the washer feeding mechanism (1), the magnet feeding mechanism (3), and the bracket feeding mechanism (5).

3. A one-out-one PPU magnetic circuit machine with a jig automatic circulation mechanism according to claim 1, characterized in that: The top side of the frame is equipped with two fixture circulation cylinders, namely, fixture circulation cylinder one (8) and fixture circulation cylinder two (9).

4. A one-out-one PPU magnetic circuit machine with a jig automatic circulation mechanism according to claim 1, characterized in that: The top of the frame is also equipped with a feeding mechanism (7), and the other two ends of the top of the frame are respectively equipped with a jig circulation cylinder three (10) and a jig circulation misalignment cylinder (11).

5. A one-out-one PPU magnetic circuit machine with a jig automatic circulation mechanism according to claim 1, characterized in that: An operating platform is mounted on the top of the frame, and a control panel (12) is mounted on the front of the operating platform.

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