Fiber carding device for home textile fabric preparation

Abstract

The utility model belongs to the technical field of home textile fabric preparation, and particularly relates to a fiber carding device for home textile fabric preparation, which comprises a worktable, a carding cleaning device is mounted in the middle of the top surface of the worktable, a conveying device is mounted at the left end of the top surface of the worktable, and a winding device is mounted at the right end of the top surface of the worktable. The carding cleaning device comprises a cleaning structure and a carding structure, the cleaning structure is installed at the bottom of the carding structure, the carding structure comprises a carding frame, an electric push rod is installed in the middle of the top face of the carding frame, a tensioning roller is installed at the output end of the electric push rod, and connecting pieces are installed in the middles of the left side and the right side of the top of the tensioning roller; a torsional spring is installed in the middle of the connecting piece, and the end, away from the connecting piece, of the torsional spring is connected with a carding plate. According to the fiber carding device for home textile fabric preparation, by means of hinge joint of the carding plate and the connecting piece and cooperation of the torsion of the torsion spring, the situation that fibers are damaged in the carding process, and consequently the fibers are broken and damaged is avoided.

Description

Technical Field

[0001] This utility model relates to the field of home textile fabric preparation technology, specifically a fiber combing device for home textile fabric preparation. Background Technology

[0002] Carding plays a crucial role in textile processing. It aims to straighten, separate, and orient the fibers in the fabric. Carding also has an auxiliary homogenizing effect, mixing fibers from different parts of the needle surface to ensure a more even distribution of the different components of the fiber group.

[0003] Existing combing methods are difficult to comb both sides of textile fabrics simultaneously, resulting in insufficient combing efficiency. In addition, the distance between the guide mechanism and the brush roller is difficult to adjust, making it difficult to adjust the tension of the textile fabric. In particular, when loosely woven textile fabrics pass through the brush roller, it is difficult to improve the combing effect.

[0004] As disclosed in Chinese Patent CN218756546U, a textile fabric combing device allows the textile fabric to enter through the machine hood inlet. The top surface of the fabric passes over one movable roller, and the bottom surface passes over one brush roller before passing over a guide roller and folding back towards the inlet. After folding back, the bottom surface of the fabric passes over another brush roller, and the top surface passes over another movable roller before being output outwards towards the inlet. This allows the combing device to comb both sides of the fabric simultaneously. This device is more suitable for combing longer fabrics. At the same time, the two movable rollers are installed in the second groove of the vertical plate via sliders. By rotating the bidirectional threaded rod, the threaded tube is moved, thereby adjusting the distance between the two movable rollers. By controlling the distance, the tension of the fabric conveyed on the movable rollers can be changed, so that the fabric contacts the brush rollers in a taut state, improving the combing effect.

[0005] However, the fiber combing devices used in the prior art usually require tension combing of the fibers during use. During the tension combing process, the fibers are usually in a taut state, and fiber combing in a taut state is prone to wear or breakage.

[0006] Therefore, we urgently need to provide a fiber combing device for home textile fabric preparation. Utility Model Content

[0007] The purpose of this utility model is to provide a fiber combing device for home textile fabric preparation, so as to solve the problem that the fiber combing device used in the prior art mentioned in the background art usually needs to tension the fiber during use. During the tension combing process, the fiber is usually in a taut state, and fiber combing in a taut state is prone to wear or breakage.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a fiber combing device for home textile fabric preparation, comprising a workbench, a combing and cleaning device installed in the middle of the top surface of the workbench, a conveying device installed at the left end of the top surface of the workbench, and a winding device installed at the right end of the top surface of the workbench.

[0009] The combing and cleaning device includes a cleaning structure and a combing structure, with the cleaning structure installed at the bottom of the combing structure.

[0010] The combing structure includes a combing frame, an electric push rod is installed in the middle of the top surface of the combing frame, a tension roller is installed at the output end of the electric push rod, a connecting piece is installed in the middle of the left and right sides of the top of the tension roller, a torsion spring is installed in the middle of the connecting piece, and a combing plate is connected to the end of the torsion spring away from the connecting piece.

[0011] Preferably, the cleaning structure includes a collection box, an air pump is connected to the center of the front of the collection box near the bottom, a collection drawer is installed inside the collection box near the top, and adsorption tubes are installed at the top center of the left and right sides of the collection box, with an adsorption box installed at the end of the adsorption tube away from the collection box.

[0012] Preferably, the bottom end of the combing rack is fixedly connected to the middle of the top surface of the workbench near the front and back ends; the middle of the combing plate near the torsion spring end is rotatably connected to the middle of the connecting piece; the bottom surface of the collection box is fixedly connected to the middle of the top surface of the workbench; and the outer surface of the collection drawer is slidably and sealingly connected to the inner wall of the rectangular through hole near the top of the right side of the collection box. The connecting piece is an angle-adjustable hinge in the prior art. Multiple layers of filter screens are installed at the bottom of the collection drawer, and absorbent filler is placed between the layers of filter screens. Several combing teeth are installed at the bottom of the combing plate.

[0013] Preferably, the conveying device includes a conveying frame, an mounting block is installed at the top of the conveying frame, a conveying roller is installed in the middle of the mounting block, and limit pins are installed at the top of the left and right sides of the conveying frame.

[0014] Preferably, the bottom end of the conveyor frame is fixedly connected to the left end of the top surface of the workbench, and the mounting block is snapped into the slot in the middle of the top of the conveyor frame. The middle of the outer surface of the limiting pin abuts against the left and right ends of the top of the mounting block. The two ends of the conveyor roller are mounted to the middle of the mounting block via bearings.

[0015] Preferably, the winding device includes a winding frame, an asynchronous motor is installed in the center of the front of the winding frame near the top, a locking block is connected to the output end of the asynchronous motor, two locking blocks are connected to a retaining sleeve at one end close to each other, and a winding roller is connected to the end of the retaining sleeve away from the locking block.

[0016] Preferably, the bottom end of the winding frame is fixedly connected to the right end of the top surface of the workbench, the asynchronous motor is detachably installed in the middle of the front of the winding frame near the top, and the locking block is detachably limited by bolts and a locking sleeve.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. The fiber combing device for home textile fabric preparation, through the setting of the combing and cleaning device, utilizes the hinge of the combing plate and the connecting piece, and at the same time, the torsion of the torsion spring to avoid damage to the fibers during the combing process, thereby preventing fiber breakage and damage.

[0019] 2. This fiber combing device for home textile fabric preparation, through the setting of a conveying device and a winding device, uses a limiting pin to limit the mounting block, which facilitates the quick replacement of the conveying roller, and uses a detachable limiting connection between the card block and the card sleeve to facilitate the quick replacement of the winding roller, effectively improving the efficiency of production work. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 This is an enlarged view of the combing device of this utility model;

[0022] Figure 3 This is an enlarged view of the combing structure of the combing device of this utility model;

[0023] Figure 4 This is an enlarged view of the adsorption and collection structure of the combing device of this utility model.

[0024] Figure 5 This is an enlarged view of the conveying device of this utility model;

[0025] Figure 6 This is an enlarged view of the collection device of this utility model;

[0026] Figure 7 This is an enlarged view of the disassembled structure of the collection device of this utility model.

[0027] In the diagram: 1. Workbench; 101. Carding frame; 102. Electric push rod; 103. Tension roller; 104. Connector; 105. Torsion spring; 106. Carding plate; 107. Collection box; 108. Air pump; 109. Collection drawer; 110. Adsorption tube; 111. Adsorption box; 201. Conveyor frame; 202. Mounting block; 203. Conveyor roller; 204. Limit pin; 301. Rewinding frame; 302. Asynchronous motor; 303. Clamping block; 304. Clamping sleeve; 305. Rewinding roller. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0029] The fiber combing devices used in existing technologies typically require tensioning the fibers during operation. During tensioning, the fibers are usually under tension, which increases the risk of wear or breakage. Please refer to [reference needed]. Figures 1-4 The embodiment provides a fiber combing device for home textile fabric preparation, which can effectively prevent the fibers from being damaged during the combing process and from breaking easily, and effectively clean dust. The fiber combing device for home textile fabric preparation includes a workbench 1, a combing and cleaning device installed in the middle of the top surface of the workbench 1, a conveying device installed at the left end of the top surface of the workbench 1, and a winding device installed at the right end of the top surface of the workbench 1.

[0030] The combing and cleaning device includes a cleaning structure and a combing structure, with the cleaning structure installed at the bottom of the combing structure. The combing structure includes a combing frame 101, with an electric push rod 102 mounted in the center of its top surface. A tension roller 103 is mounted at the output end of the electric push rod 102. Connectors 104 are mounted in the center of the left and right sides of the top of the tension roller 103, and a torsion spring 105 is mounted in the center of the connector 104. A combing plate 106 is connected to the end of the torsion spring 105 away from the connector 104. The cleaning structure includes a collection box 107, with an air pump 108 connected to the center of the front of the collection box 107 near the bottom. A collection drawer 109 is mounted inside the collection box 107 near the top. Adsorption tubes 110 are mounted at the top center of the left and right sides of the collection box 107, and an adsorption box 111 is mounted at the end of the adsorption tube 110 away from the collection box 107.

[0031] The bottom of the combing rack 101 is fixedly connected to the middle of the top surface of the workbench 1 near the front and back ends. The middle of the combing plate 106 near the torsion spring 105 is rotatably connected to the middle of the connector 104. The bottom of the collection box 107 is fixedly connected to the middle of the top surface of the workbench 1. The outer surface of the collection drawer 109 is slidably and sealed to the inner wall of the rectangular through hole opened on the middle right side of the collection box 107 near the top.

[0032] By using the combing and cleaning device, the combing plate 106 and the connector 104 are hinged together, and the torsion of the torsion spring 105 is used to prevent damage to the fibers during the combing process, thereby preventing fiber breakage and damage.

[0033] When combing the fibers of home textile fabrics, the electric push rod 102 is activated to drive the tension roller 103 to tension the fibers. However, the tension can be relatively small. The torque of the torsion spring 105 is used to adjust the hinge angle between the combing plate 106 and the connecting piece 104, thereby generating a certain pressure on the fibers using the combing plate 106. This ensures both the tensioned transport of the fibers and the combing effect of the combing plate 106, while effectively preventing damage and breakage of the fibers under tight combing conditions. At the same time, the air pump 108 is activated to extract air from the inside of the collection box 107. The negative pressure inside the collection box 107 is used to adsorb dust from the fibers through the adsorption tube 110 and the adsorption box 111. After the dust enters the collection box 107, the multi-layer filter screen installed at the bottom of the collection drawer 109 and the adsorbent filler effectively filter and collect the dust, facilitating the cleaning and adsorption collection of dust and burrs on the fiber surface. Example

[0034] Based on Implementation 1, the existing technology still has the problem that it is inconvenient to quickly disassemble and replace the fiber conveying roll and the wound fibers during the fiber conveying and winding process. Please refer to... Figures 5-7 This embodiment provides a fiber combing device for home textile fabric preparation, which facilitates quick disassembly and replacement of the conveyor roll and the fiber roll after combing, thereby effectively improving the efficiency of production. The fiber combing device for home textile fabric preparation includes a conveying device comprising a conveyor frame 201. A mounting block 202 is installed at the top of the conveyor frame 201, and a conveyor roller 203 is installed in the middle of the mounting block 202. Limiting pins 204 are installed at the top of the left and right sides of the conveyor frame 201. The bottom end of the conveyor frame 201 is fixedly connected to the left end of the top surface of the workbench 1. The mounting block 202 is snapped into a slot in the middle of the top of the conveyor frame 201, and the middle of the outer surface of the limiting pin 204 abuts against the left and right ends of the top of the mounting block 202.

[0035] The winding device includes a winding frame 301. An asynchronous motor 302 is mounted on the center of the front of the winding frame 301 near the top. A locking block 303 is connected to the output end of the asynchronous motor 302. Two locking blocks 303 are connected to a retaining sleeve 304 at one end close to each other. A winding roller 305 is connected to the end of the retaining sleeve 304 away from the locking blocks 303. The bottom end of the winding frame 301 is fixedly connected to the right end of the top surface of the worktable 1. The asynchronous motor 302 is detachably mounted on the center of the front of the winding frame 301 near the top. The locking blocks 303 are detachably limited and connected to the retaining sleeve 304 by bolts.

[0036] By setting up the conveying device and the winding device, the limiting pin 204 limits the mounting block 202, which facilitates the quick replacement of the conveying roller 203. Furthermore, the detachable limiting connection between the card block 303 and the card sleeve 304 facilitates the quick replacement of the winding roller 305, effectively improving the efficiency of production.

[0037] When replacing the conveyor roller 203, the mounting block 202 is snapped into the slot at the top of the conveyor frame 201, and then the limiting pin 204 is inserted into the limiting holes on the left and right sides of the top of the conveyor frame 201 to limit the mounting block 202, thereby facilitating the quick disassembly and replacement of the conveyor roller 203. The sleeve 304 and the locking block 303 are connected by bolts for a detachable limiting connection, thereby facilitating the quick disassembly and replacement of the take-up roller 305. Then, the asynchronous motor 302 is started to drive the locking block 303 and the sleeve 304 to rotate, thereby driving the take-up roller 305 to take up the fiber.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A fiber carding device for the preparation of home textile fabric, comprising a worktable (1), characterized in that: A combing and cleaning device is installed in the middle of the top surface of the workbench (1), a conveying device is installed at the left end of the top surface of the workbench (1), and a winding device is installed at the right end of the top surface of the workbench (1). The combing and cleaning device includes a cleaning structure and a combing structure, wherein the cleaning structure is installed at the bottom of the combing structure; The combing structure includes a combing frame (101), an electric push rod (102) is installed in the middle of the top surface of the combing frame (101), a tension roller (103) is installed at the output end of the electric push rod (102), a connector (104) is installed in the middle of the left and right sides of the top of the tension roller (103), a torsion spring (105) is installed in the middle of the connector (104), and a combing plate (106) is connected to the end of the torsion spring (105) away from the connector (104).

2. A fiber carding device for preparing a home textile fabric according to claim 1, characterized in that: The cleaning structure includes a collection box (107), an air pump (108) is connected to the middle of the front of the collection box (107) near the bottom, a collection drawer (109) is installed inside the collection box (107) near the top, an adsorption tube (110) is installed at the top of the middle of the left and right sides of the collection box (107), and an adsorption box (111) is installed at the end of the adsorption tube (110) away from the collection box (107).

3. A fiber carding device for preparing a home textile fabric according to claim 2, characterized in that: The bottom end of the combing rack (101) is fixedly connected to the middle of the top surface of the workbench (1) near the front and back ends. The middle of the combing plate (106) near the torsion spring (105) is rotatably connected to the middle of the connector (104). The bottom surface of the collection box (107) is fixedly connected to the middle of the top surface of the workbench (1). The outer surface of the collection drawer (109) is slidably connected to the inner wall of the rectangular through hole opened near the top of the right side of the collection box (107).

4. The fiber carding device for preparing a home textile fabric according to claim 1, characterized in that: The conveying device includes a conveying frame (201), an mounting block (202) is installed at the top of the conveying frame (201), a conveying roller (203) is installed in the middle of the mounting block (202), and limit pins (204) are installed at the top of the left and right sides of the conveying frame (201).

5. A fiber carding device for preparing a home textile fabric according to claim 4, characterized in that: The bottom end of the conveyor frame (201) is fixedly connected to the left end of the top surface of the workbench (1). The mounting block (202) is snapped into the slot in the middle of the top of the conveyor frame (201). The middle of the outer surface of the limiting pin (204) abuts against the left and right ends of the top of the mounting block (202).

6. A fiber carding device for preparing a home textile fabric according to claim 1, characterized in that: The winding device includes a winding frame (301), an asynchronous motor (302) is installed on the front center of the winding frame (301) near the top, a locking block (303) is connected to the output end of the asynchronous motor (302), a locking sleeve (304) is connected to one end of two locking blocks (303) close to each other, and a winding roller (305) is connected to the end of the locking sleeve (304) away from the locking block (303).

7. A fiber carding device for preparing a home textile fabric according to claim 6, characterized in that: The bottom end of the winding frame (301) is fixedly connected to the right end of the top surface of the workbench (1). The asynchronous motor (302) is detachably installed in the middle of the front of the winding frame (301) near the top. The locking block (303) is detachably limited to the locking sleeve (304) by bolts.

Images