This invention discloses a method for preparing a high-strength, high-modulus carbon
fiber ultrathin prepreg, comprising: spreading high-strength, high-modulus
carbon fibers to obtain flat
fiber bundles, then stacking and pressing them with a resin film placed above and below them; under the action of
temperature and pressure, allowing the resin to fully impregnate the
fiber bundles; and then cooling,
coating, and winding. The high-strength, high-modulus carbon fiber is one of M40X, M55J, M60J, or higher grade
carbon fibers, with a tensile modulus >377 GPa. This invention also discloses the high-strength, high-modulus carbon fiber ultrathin prepreg prepared by the above method and its applications. The spreading roller surface used in this invention is made of
polytetrafluoroethylene, and the limiting roller surface is made of
ceramic, solving the problems of easy fuzzing and
fiber breakage of high-strength, high-modulus
carbon fibers, and avoiding
corrosion between carbon fibers and metals. The prepreg prepared by this invention has advantages such as high
specific strength, high
specific modulus,
corrosion resistance, and stable structural dimensions, and has broad application prospects in
aerospace and other fields.