The invention discloses a high-precision and high-reliability
harmonic reducer tooth profile
simulation machining design method, and belongs to the field of precision transmission. A composite
cycloid flexible
gear tooth profile is designed by establishing a
harmonic reducer geometrical relationship model, deducing a flexible gear deformation equation, an accurate rotation angle relationship and a meshing
theory based on an
envelope method, and a conjugate region and a conjugate tooth profile are calculated by utilizing
MATLAB. Actual deformation and theoretical deformation errors of the flexible gear are analyzed through
finite element simulation, flexible gear profile parameters are optimized, an actual neutral layer curve is generated, and then a rigid gear profile is enveloped and calculated. The tooth profile design adopts a non-zero inclination angle composite
cycloid, so that the meshing area is expanded by more than 30%, and the maximum stress of the flexible gear is reduced by 22.75% in combination with a linear modification method and a finite element modification method. In addition, through a multi-
physical field simulation verification system (including static deformation,
dynamic contact and fatigue life prediction) and a neural network optimization tooth shape parameter, the
transmission performance is remarkably improved. According to the method, the
torsional rigidity can be improved by 66%, and the transmission error is controlled within a high-precision range.