84 results about "Cutting force model" patented technology

The invention discloses a method of cutting force prediction and temperature prediction for end-milling cutting, the method development of the cutting force prediction is based on a milling forces prediction model of average cutting forces and a milling forces prediction model of bevel angle cutting mechanism and is characterized by performing regression calculating on the two model parameters, predicting transient cutting force, performing comparative analysis with test data, and verifying established single-tooth and multi-teeth cutting force models; the method of cutting force temperature prediction establishes a temperature field solution model of a limited long-line heat source of space optional positions and a temperature field solution model of a limited long-rotation movement line heat source of space optional positions; by means of a limited element simulation method, an embedding semi-artificial thermocouple method is put forward, and by carrying out high speed end-milling cutting temperature field distribution measurement, verification and error analysis are performed on a limited element simulation result and a theoretical calculation result. The method of the cutting force prediction and the temperature prediction of the end-milling cutting has the advantages that the method is simple, operation is easy, reference foundation is provided for end-milling cutting technology, and the method is more beneficial to production.

The invention discloses a method for predicting a turning force based on cutter angle and parameter variation of cutting data. The method comprises the following steps: using a dynamometer to measure a cutting force distributed along a coordinate axis of a coordinate system in one-time turning, calculating a three-way turning force coefficient of the cutting force in a converted coordinate system through converting the coordinate system, and calculating and obtaining the predicted turning force according to the factor of the cutting force, so as to achieve prediction of a three-way turning force for processing work pieces made from the same material and having the same heat treating state under the same cutting and lubricating conditions of the cutters made from the same material at any cutter angle parameter and cutting data parameter. The method for predicting the turning force needs little workload for cutting experiments, and the obtained cutting force models have wider application application, have predicting precision meeting actual demand, and are convenient to popularize and apply.

The invention discloses an in-process evaluation based complex spatial surface error feedback compensating method. The method comprises the following steps of processing a complex surface cutting force module through a ball-end cutter, performing dynamic compensation for a target cutter location point for workpiece pre-processing; performing in-process detection for the pre-processed workpiece to obtain geometrical information of an actual contour; evaluating error for the pre-processed workpiece through a contour degree error evaluation model; when the contour error is greater than tolerance, determining a compensation point position U1 corresponding to each contact point; guiding the compensation point position corresponding to each contact point to three-dimensional CAD (Computer-Aided Design) to obtain a compensating process contour to generate a compensating processing tool track; and performing static compensation and processing for the pre-processed workpiece and finishing the flow. Under the premise of ensuring the processing precision of part surface, the processing precision of the part is detected in process without investing fund to purchase more detection devices, so that the conveying and loading time of workpieces is shortened.

The invention discloses a carbon fiber reinforced composite material unidirectional laminate two-dimensional cutting force modeling method.A cutting force model under any fiber direction angle can be obtained according to a directionality cutting ratio so that the two-dimensional cutting force model can predict two-dimensional cutting force under different fiber direction angles.The method comprises the following steps that fiber direction angles theta are 0 degree, 90 degrees and 135 degrees respectively for performing carbon fiber reinforced composite material unidirectional laminate two-dimensional cutting experiments to obtain basic data for modeling; according to the basic data obtained through the cutting experiments when the theta is 0 degree and 90 degrees, a two-dimensional cutting force model of the carbon fiber reinforced composite material unidirectional laminate under any direction angle along fiber is built; according to the basic data obtained by the cutting experiments when the theta is 0 degree and 135 degrees, a two-dimensional cutting force model of the carbon fiber reinforced composite material unidirectional laminate under any direction angle opposite to fiber is built.According to the carbon fiber reinforced composite material unidirectional laminate two-dimensional cutting force modeling method, influences of a cutting mechanism and anisotropism are considered, the prediction precision of the obtained two-dimensional cutting force model is higher, and the method can be used for designing and manufacturing a cutting tool for carbon fiber reinforced materials and determining cutting technological paths and parameters.

The invention provides a five-axis side milling processing tool and workpiece deformation error compensation method. The method comprises a step of calculating milling force based on a five-axis sidemilling cutting force model and then using a cantilever beam model and a finite element model to calculate the deformation of a tool and a workpiece, a step of solving a deformation error under a cutting balance state by using an iterative algorithm with the consideration of the feedback influence of tool and workpiece deformation on milling force in a machining process, a step of modifying the position of a tool tip and the inclination angle of a tool shaft at a current tool position according to the principle of mirror image, inputting an updated tool position into the cutting force model and recording a tool position in a balance state after iterative calculation, and a step of traversing the above process for each tool position point and obtaining a compensated tool path. According tothe method, the reduction of the deformation error caused by the cutting force in a five-axis side milling processing process is facilitated, and the method plays an important role in improving the machining accuracy of parts. The method is applicable to the compensation of a deformation error in the five-axis side milling processing of an aerospace thin-wall workpiece by using a ball-end millingcutter or a round nose milling cutter.

The invention discloses a prediction model for a turning and milling spatial spiral trochoid motion trail and an instantaneous cutting force, and belongs to the technical field of machining and manufacturing. The establishment process of the instantaneous cutting force prediction model is as follows: firstly, establishing a tool coordinate system and a workpiece coordinate system, secondly, establishing a space spiral trochoid motion track model; thirdly, establishing a single-tooth circumferential blade cutting angle and cutting angle model; fourthly, establishing a model of the cutting thickness and the cutting width of the single-tooth circumferential edge; and finally, establishing a theoretical orthogonal turn milling instantaneous cutting force model. The method can truly reflect the cutting motion track of the tool nose, and solves the problem of the motion track of the turn milling combined machining tool tooth.

The invention discloses a cutter path generating method for double blade head processing of a turbine long blade profile. The method comprises the following steps: firstly establishing a corresponding mathematical relation between cutting force and cutter shaft inclinations during blade processing so as to obtain a cutting force model of the blade processing; then acquiring section moulded line data of a blade, and determining the range of cutter location control point data of double blades in the section moulded lines of the blade, wherein the cutter location control point data comprise the step length between cutter location control points, the number of the cutter location control points and the cutter shaft inclination of a cutter at each corresponding cutter location control point; and finally determining the final offset effect of the cutting force. In the invention, the double blade head can simultaneously process parts, and the processing efficiency is obviously improved compared with a single blade by reasonably scheduling the processing technique on the parts; and besides, the double blade processing can ensure the cutting force to be greatly offset, thus the processing deformation of the parts is obviously reduced.

The invention relates to a cutting force model building and experimental testing method, in particular to a trapezoidal external thread turning instant cutting force model building and experimental testing method.The problem that according to an existing instant main cutting force study method, the influence mechanism of tool nose cutting motion track changes and tool cutting edge inclination changes on instant cutting force in the coarse-pitch thread turning process cannot be revealed is solved.The trapezoidal external thread turning instant cutting force model building and experimental testing method specifically comprises a tool nose cutting motion track under the vibration action, the instant cutting postures of a left cutting edge and a right cutting edge of a tool under the vibration action, instant cutting layer parameters of the left cutting edge and the right cutting edge of the tool, the instant cutting force of the left cutting edge and the right cutting edge of the tool, a coarse-pitch trapezoidal external thread turning experimental method and the instant cutting force of the left cutting edge and the right cutting edge of the tool during turning of a trapezoidal external thread with the thread pitch of 16 mm.The influence mechanism of the tool nose cutting motion track changes and the tool cutting edge inclination changes on instant cutting force in the coarse-pitch thread turning process is revealed.

The invention provides a method and a device of full-domain cutting force model in rotary ultrasonic vibration milling. By carrying out the kinematics analysis between a tool abrasive grain and a workpiece material interaction in the machining process, a technology parameter matching relation meeting the vibration separation of a cutting area is obtained, and a condition equation of an intermittent cutting characteristic is established; and according to an ultrasonic vibration auxiliary scratch test, critical press-in depth of ductility or brittleness removal mode changing of a material is obtained, the abrasive particle press-in depth distribution relation of the cutting area is established, the abrasive grain loads of different positions of the cutting area are accumulated, and ductilityor brittleness cutting force model is obtained correspondingly, the models are fused according to the critical press-in depth and the maximum cutting thickness, and the rotary ultrasonic vibration machining whole-domain cutting force model is obtained. According to the device, the rotary ultrasonic vibration machining characteristic and a removing mechanism can be more comprehensively reflected,so that the cutting force prediction and the technology optimization of the actual machining can be effectively guided.

The invention provides a method for compensating a cutting error of a hard-brittle material thin-walled component. The method comprises the steps of firstly building a cutting force model for cutting a material of the thin-walled component, then calculating a cutting force according to the actual radial cutting depth, solving the deformation of each discrete position in finite element analysis software by taking the actual cutting force as a load value, and finally generating a numerical control program with error compensation by taking the deformation as an error compensation value. Compared with the existing thin-walled component machining error compensation method, the method provided by the invention is higher in compensation accuracy and higher in calculation efficiency.

The invention discloses a damping balance high-speed milling tool and a design method thereof. The excitation energy during high-speed milling of the tool is concentrated; if the number of teeth of the tool is improperly selected, the excitation frequency approaches the natural frequency of the milling tool, thus relatively strong vibration appears, and the requirements of high-efficiency and high-speed cutting processing cannot be met. The method disclosed by the invention comprises the following steps of: (1) establishing a multi-tooth dynamic cutting force model of the high-speed milling tool based on a single-tooth dynamic cutting force model; (2) establishing a multi-tooth cutting dynamic cutting force spectrum model; (3) establishing a cutting stability evaluation model of the high-speed milling tool; (4) analyzing influence of the tool tooth distribution on the dynamic cutting force spectrum, and optimizing the tooth pitch of the high-speed milling tool; and (5) under the constraint conditions of the structural strength of the high-speed milling tool, analyzing the dynamic balance precision of the milling tool, and implementing the optimal design of the tool tooth distribution and a scraps containing groove by use of the behavior modeling technology so as to meet the requirements for the milling tool safety and dynamic balance precision and obtain a high-speed milling tool design scheme meeting the damping requirements. The method disclosed by the invention is used for designing the damping balance high-speed milling tool.

The invention discloses a method for expanding a milling stability range of a robot. The method for expanding the milling stability range of the robot comprises the following steps: step 1, establishing a dynamic chip thickness model of rotary ultrasonic milling of the robot; step 2, establishing a dynamic cutting force model of the rotary ultrasonic milling of the robot; step 3, establishing a milling stability range analytical model of the rotary ultrasonic milling of the robot; step 4, solving the rotary ultrasonic milling stability range of the robot; and step 5, drawing a flutter stability curve of the rotary ultrasonic milling of the robot and realizing stability range predication. According to the method for expanding the milling stability range of the robot, a rotary ultrasonic technology is combined with robot milling, so that the stability range of the milling machining of the robot is greatly expanded, and a great flutter suppression effect is achieved; and meanwhile, underthe condition of rotary ultrasonic milling machining of the robot, a three-dimensional stability analysis method for a common end mill is disclosed, and stability analysis is enabled to be much meet the actual working condition of milling.

The invention provides a method for jointly optimizing tool geometry parameters and machining process parameters. The method comprises the steps that structural parameters of a tool, machining processparameters and respective ranges of values are determined; the orthogonal test of the machining process parameters and the orthogonal test of the structural parameters of the tool are constructed inrespective ranges of values; a cutting force model and a cutting temperature model are acquired according to the cutting force data and cutting temperature data acquired by two orthogonal tests; according to the cutting force model and the cutting temperature model, the optimization objective function of the geometry structural parameters of the tool is constructed; according to a machining targetto be optimized, the machining process parameters to be optimized are determined, and the optimization objective function of the machining process parameter is constructed; and according to the abovetwo optimization objective functions, a common optimization model is constructed, and the optimal solution is acquired to acquire corresponding values of the optimized tool structural parameters andmachining process parameters. According to the invention, each machining target in the actual machining process is comprehensively considered, and the optimal tool structural parameters and machiningprocess parameters are acquired.

The invention discloses a method for acquiring a frequency response function of a numerically-controlled machine tool based on cutting excitation. The method includes the steps that a machine tool structure is excited through random cutting force generated in a machine tool cutting project; vibration response signals of the position where the frequency response function needs to be acquired are measured through a sensor; a cutting force model is established, and the cutting force model is modified through a modification function according to the influence of the rotating speed change on the cutting force; coefficients in the cutting force calculation model are determined, and the modification function is fit according to experiments; the frequency response function of the machine tool structure is acquired according to the cutting force acquired through calculation and vibration response acquired through measurement, curve fitting is conducted on the frequency response function acquired through calculation, noise is eliminated, and then the final frequency response function is acquired. According to the method, dynamic characteristics of the machine tool with an accurate and reliable recognition result in an operating state can be acquired, and the optimization design of the machine tool structure and state monitoring of the machine tool can be conducted through the acquired frequency response function.

The invention relates to a method for predicting the milling force of an end face milling cutter combined with SVM, which relates to an ultra-precision machining technology. The simulation parametersof different cutting depth and different radial feed back are designed, and the geometric model is established. The round corners are arranged at the cutting edge position of the insert, and the insert only takes the tip part which is in contact with the workpiece, so that the mesh can combine the shape of the micro-structure on the insert. After getting the simulation value, the mixed kernel function SVM algorithm is used to fit the simulation value. the tool tip kinematics model is computed. According to the kinematics model, At that current phase angle, the cut forces of each insert are calculated by substituting the cutting force model into the cutting force model. The cutting forces are divided into three directions: axial force, radial force and tangential force, which are convertedinto tool axial force Fz, feed direction force Fy and perpendicular feed direction force Fx, and the cutting forces are directly superposed and solved.

The invention belongs to the technical field of micro cutter machining, and provides a side-edge-relief-angle-free micro PCD milling cutter cutting force modeling method which mainly comprises the steps: S1, establishing a cutter coordinate system; s2, defining an infinitesimal radial force dFrj, an infinitesimal tangential force dFtj and an infinitesimal axial force dFaj of a point P on the cutting edge of the cutter at any moment and a radial grinding force dFnj and a tangential grinding force dFfj of a rear cutter surface; s3, determining a cut-in angle and a cut-out angle of a milling cutter; s4, establishing infinitesimal cutting force expressions of the milling cutter in the X, Y and Z directions under the rectangular coordinate system; s5, determining the contact state of the cutting edge and the workpiece; s6, obtaining cutting force models of the milling cutter in the X, Y and Z directions through numerical integration. The model can predict the cutting force of the milling cutter under different main shaft rotating speeds, feeding speeds and radial cutting depths, and then the main shaft rotating speeds, the feeding speeds and the radial cutting depths can be optimized, so that the purposes of reducing cutter abrasion and improving the machining efficiency and the machining quality are achieved.

The invention discloses a thin-walled workpiece cutter back-off deformation error prediction model building method and application thereof, and belongs to the field of machining error prediction, and the method comprises the steps: building a cutting force model through a finite element analysis method, and taking cutter parameters, machining process parameters and material cutting force parameters of an actual production line under different machining conditions as the input of the cutting force model; outputting cutting force and cutter back-off deformation errors corresponding to each group of parameters to obtain a training data set; obtaining cutting force and corresponding cutter back-off deformation errors of multiple sets of machining sites, and obtaining a test data set; adding a data enhancement module between an input layer and a first hidden layer of the neural network, and establishing a small sample learning model for predicting a cutter relieving deformation error according to the cutting force; and training and testing the small sample learning model by using the training data set and the test data set respectively to obtain a thin-walled workpiece cutter back-off deformation error prediction model. The prediction precision of the cutter back-off deformation error in the thin-walled workpiece machining process can be improved.

The invention discloses a milling cutter dynamic cutting force model construction and verification method under a vibration effect, which belongs to the technical field of milling cutters and aims tosolve the problems that the existing research on cutting force modeling cannot reveal the distribution and change characteristics of the cutter tooth milling infinitesimal instantaneous cutting force,cannot reveal the relation between cutter teeth and cutter teeth and cannot accurately reflect the dynamic change process of the cutting force. The method comprises the steps of a solving the instantaneous cutting behavior of the milling cutter; b, solving a single-tooth cutting boundary condition under the vibration effect; step c, establishing and calculating a milling cutter tooth instantaneous cutting layer parameter model; d, establishing an instantaneous cutting force model of the cutter teeth of the milling cutter and solving; and e, completing construction and verification of the milling cutter dynamic cutting force model. According to the dynamic cutting force model construction and verification method for the milling cutter under the vibration effect, the dynamic cutting force model capable of accurately reflecting the dynamic change of the cutting force in the cutting process can be constructed, and triple verification is carried out on the dynamic cutting force predictionmodel.

The invention belongs to the technical field related to robot milling, and discloses a robot milling chatter prediction and main modal analysis method, which comprises the following steps: (1) constructing a dynamic cutting force model considering a regeneration chatter effect, and combining the dynamic cutting force model with a robot dynamic model considering a modal coupling effect to obtain adynamic cutting force model considering a regeneration chatter effect; carrying out modal space quality normalization conversion to obtain a final kinetic model; (2) analyzing the change of the dynamic cutting thickness of the robot along with the rotating speed under different modes according to the kinetic model, determining a mode influence factor, and judging the dominant mode of the milling flutter stability of the robot under a certain working condition by adopting the mode influence factor so as to provide a mode selection basis for predicting the milling stability of the robot, whereinthe modal influence factor is the phase difference of two times of blade ripples. According to the invention, operation data is saved, and the stability prediction efficiency is improved.

The invention discloses a diamond cutter abrasion monitoring method based on a cutting force model. The diamond cutter abrasion monitoring method is used for conducting real-time online monitoring on the abrasion loss of a cutting tool. The diamond cutter abrasion monitoring method is characterized by comprising the steps that 1, cutting force caused by chip forming under the action of a sharp diamond cutter in the cutting process is calculated by means of a non-equant shearing region model; 2, plowing force caused by cutting edge roundness in the cutting process is calculated; 3, diamond cutter cutting force is obtained according to the determined cutting force under the action of the sharp diamond cutter and the determined plowing force caused by cutting edge roundness; 4, a diamond cutter abrasion monitoring model is established according to the obtained diamond cutter cutting force, and therefore real-time monitoring on diamond cutter abrasion is achieved. By means of the diamond cutter abrasion monitoring method based on the cutting force model, the diamond cutter abrasion state can be accurately represented, monitoring on the diamond cutter abrasion can be achieved by monitoring the cutting force, and therefore real-time online and accurate monitoring of the diamond cutter abrasion is achieved.

The embodiment of the invention provides a rotary ultrasonic vibration grinding cutting force prediction method. The rotary ultrasonic vibration grinding cutting force prediction method comprises the following steps that a first single abrasive particle radial cutting force model in a plastic flow removal mode and a second single abrasive particle radial cutting force model in a brittle fracture removal mode are established correspondingly, by combining a ductile-brittle removal proportion coefficient, a single abrasive particle radial cutting force model is obtained; the condition that a workpiece undergoes combined action of single abrasive particle radial force and friction force in the rotary ultrasonic vibration grinding machining process is considered, and the sum of the component force of radial force of all abrasive particles and the friction force in the main cutting force direction is calculated, so that a main cutting force value is obtained; and finally, an adjusting coefficient C is introduced to be used for ensuring that the ductile-brittle removal proportion coefficient is greater than zero, so that a relational expression between cutting force F and the adjusting coefficient C, material performance parameters, tool parameters, ultrasonic vibration parameters and machining parameters is established. The provided cutting force prediction method more conforms to an actual machining process, and the prediction precision of the rotary ultrasonic vibration grinding cutting force can be improved.

The invention belongs to the technical field associated with metal turning machining, and discloses a cutting force modeling method suitable for a high-speed turning process of a difficult machining material. The cutting force modeling method comprises the following steps: (i) constructing an expression to reflect a cutting thickness change situation in a whole turning process; (ii) aiming at the cutting force, independently representing and calculating a corresponding dynamic cutting force coefficient along cutting, radial and axial directions; and (iii) combining with the obtained dynamic cutting thickness and the obtained dynamic cutting force coefficient, establishing a cutting force model which can truly reflect the high-speed turning process of the difficult machining material. Through the cutting force modeling method, the cutting force in the integral high-speed turning process can be more comprehensively and accurately predicted, the cutting process is efficiently controlled at a high quality, and targeted technical guidance is provided.

The invention discloses a method for controlling a cutting force mutation in curve turning machining. The method comprises the steps of adopting a B-spline curve method to perform parameterized processing on a cutting edge and a workpiece contour curve, establishing a unified computing model containing key geometric parameters, analyzing constrained relationships between coefficients of a cutting force model and a force vector, a speed vector and a chip flow vector, proposing a cutting force model coefficient calibration method, further determining cutting force model coefficients, judging a position where mutation of the cutting force occurs during the actual curve machining process by means of the established cutting force model, and further adjusting a feed amount of a cutter at the cutting force mutation position so that variation of the cutting force tends to be stable at the position. Compared with the application of a linear cutting modeling technology at present, the method provided by the invention can complete the curve turning machining efficiently.