The invention discloses a method for determining a theoretical basis for online monitoring of
machining size deviation of a micro-boring small
deep hole, and relates to the technical field of
machining and monitoring of the micro-boring small
deep hole. The method comprises the following steps: extracting specific numerical values of a tool
nose flutter amplitude, a boring force average value and a tool
nose abrasion loss of a micro-boring tool under the same working condition, then establishing a quantitative relation between the tool
nose flutter amplitude and the boring force average value, and establishing a
mathematical relation between the tool nose abrasion loss and the boring force average value; and finally, by taking the equivalent boring force as an intermediate value, establishing a
mathematical relationship between the tool nose fluttering amplitude and the tool nose abrasion loss, and requiring that the sum of the tool nose fluttering amplitude value and the tool nose abrasion loss value does not exceed the
limit value of the
machining size deviation value of the deep
small hole. Therefore, the upper limit values of the tool nose
flutter amplitude and the tool nose abrasion loss are reversely solved according to the
limit value of the deviation value of the machining size of the deep
small hole, final experimental correction is conducted, and finally the determination method of the basis is formed.