Sand aerated brick plate for wall surface

Abstract

The utility model provides a sand aerated brick plate for a wall surface. The sand aerated brick plate for the wall surface comprises a sand aerated brick, a main body of the sand aerated brick is of a hexahedron flat plate structure, the main body is provided with a first square surface, a second square surface, a third surface, a fourth surface, a fifth surface and a sixth surface, the first square surface and the second square surface are opposite to each other, the third surface, the fourth surface, the fifth surface and the sixth surface surround the first surface and the second surface, and the third surface is opposite to the fourth surface. The middle of the third face is provided with a protruding ridge extending from the fifth face to the sixth face, the middle of the fourth face is provided with a concave groove extending from the fifth face to the sixth face, and the protruding ridge and the groove correspond to each other in position and size. And the facing sealing plate is attached to the first surface, so that the surface consistency of the sand aerated brick plate is realized.

Description

Technical Field

[0001] This application relates to the construction industry, specifically to an aerated concrete block panel for use on walls. Background Technology

[0002] Aerated concrete blocks combine various properties such as heat insulation, sound insulation, weather resistance, waterproofing, and fire resistance, and can meet the construction requirements of various places, and have a wide range of applications in the construction field.

[0003] Through proper design and construction, aerated concrete blocks can provide buildings with efficient thermal insulation, good sound insulation, excellent weather resistance, reliable waterproofing, and outstanding fire resistance, thereby improving the overall performance and service life of buildings. To resist the effects of natural factors such as ultraviolet radiation, temperature changes, and wet-dry cycles, aerated concrete block walls may require appropriate finishing treatments to enhance the durability and aesthetics of the aerated concrete block panels.

[0004] Therefore, an aerated concrete block panel for walls is proposed, which can enhance the protective performance and durability of the wall and improve the overall performance of the building. Utility Model Content

[0005] This application aims to provide an aerated concrete block panel for walls that can not only enhance the aesthetics and functionality of buildings, but also improve the protective performance and durability of walls, reduce maintenance costs, and improve the overall performance of buildings.

[0006] According to one aspect of this application, an aerated concrete block panel for a wall surface is provided, comprising:

[0007] The main body of the aerated concrete block is a hexahedral flat plate structure. The main body has a first and second square face that are opposite to each other, and a third, fourth, fifth and sixth face surrounding the first and second face. The third face is opposite to the fourth face. The third face has a protruding ridge in the middle that extends from the fifth face to the sixth face. The fourth face has a recessed groove in the middle that extends from the fifth face to the sixth face. The ridge and the groove correspond to each other in position and size.

[0008] The decorative sealing panel is attached to the first surface to achieve surface consistency of the aerated concrete block panel.

[0009] According to some embodiments, the decorative panel is fixedly bonded to the first surface by an adhesive.

[0010] According to some embodiments, the cladding panel includes a stainless steel sheet, a polyvinyl chloride sheet, or a wood panel.

[0011] According to some embodiments, the adhesive includes epoxy resin adhesive, metal adhesive, polyurethane adhesive, acrylic adhesive, silicone sealant, or structural adhesive.

[0012] According to some embodiments, the aerated concrete block panel for wall surfaces includes an aerated concrete block body, a decorative panel, and protective corners, wherein:

[0013] The main body of the aerated concrete block has a first and a second square face facing each other, and a third, fourth, fifth and a sixth face surrounding the first and second faces. The third face is opposite to the fourth face. The third face has a protruding ridge extending from the fifth face to the sixth face in the middle. The fourth face has a recessed groove extending from the fifth face to the sixth face in the middle. The ridge and the groove correspond to each other in position and size.

[0014] The decorative panel includes a first type of decorative panel, a first-form metal groove, and a second-form metal groove, and the decorative panel covers six sides of the aerated concrete block body;

[0015] The protective corner is installed at the top corner of the aerated concrete block body.

[0016] According to some embodiments, the first shaped metal groove and the second shaped metal groove are respectively a convex metal groove and a concave metal groove.

[0017] The convex metal groove fits into the third surface, which has a protruding ridge extending from the fifth surface to the sixth surface.

[0018] The concave metal groove fits into the recessed groove in the middle of the fourth surface, which extends from the fifth surface to the sixth surface.

[0019] The aerated concrete block panel for walls in this example embodiment features a raised ridge on the third surface and a corresponding groove on the fourth surface. When two aerated concrete blocks are joined together, the raised ridge can embed into the groove of the adjacent block. This mortise and tenon joint increases the stability of the wall structure and reduces the possibility of displacement due to external vibration or pressure. The decorative panel is attached to the first surface of the aerated concrete block, ensuring a smooth and consistent appearance of the entire wall, which is not only aesthetically pleasing but also simplifies subsequent decoration work. The decorative panel has excellent waterproof, moisture-proof, and anti-aging properties, effectively protecting the aerated concrete blocks from external environmental factors, helping to maintain the stability and functionality of the wall, thereby extending the wall's service life.

[0020] The aerated concrete block panel used in this application for walls consists of a first type of decorative panel, a first-shaped metal groove, and a second-shaped metal groove. The decorative panel covers all six sides of the aerated concrete block, and protective corners are installed at the top corners of the aerated concrete block. This not only ensures the consistency and aesthetics of the appearance but also greatly enhances the protective performance of the block panel, preventing damage to the edges and corners. The convex metal groove fits into the convex ridges on the aerated concrete block, and the concave metal groove fits into the grooves on the aerated concrete block, further strengthening the connection stability between the aerated concrete block panels.

[0021] It should be understood that the above general description and the following detailed description are merely exemplary and do not limit this application. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0023] Figure 1 A schematic diagram of the composition of an aerated concrete block panel for use on a wall surface is shown according to an example embodiment.

[0024] Figure 2 A schematic diagram of an aerated concrete block for use on a wall surface is shown according to an example embodiment.

[0025] Figure 3A A schematic diagram of the composition of an aerated concrete block panel with a fully enclosed structure according to an example embodiment is shown.

[0026] Figure 3B A schematic diagram of the composition of an aerated concrete block panel with a fully enclosed structure according to an example embodiment is shown. Detailed Implementation

[0027] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; rather, they are provided so that this application will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar parts, and therefore repeated descriptions of them will be omitted.

[0028] Furthermore, the described features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. Numerous specific details are provided in the following description to give a thorough understanding of embodiments of this application. However, those skilled in the art will recognize that the technical solutions of this application can be practiced without one or more of the specific details, or other methods, components, apparatuses, steps, etc., can be employed. In other instances, well-known methods, apparatuses, implementations, or operations are not shown or described in detail to avoid obscuring various aspects of this application.

[0029] The block diagrams shown in the attached figures are merely functional entities and do not necessarily correspond to physically independent entities.

[0030] It should be understood that although the terms first, second, third, etc., may be used herein to describe various components, these components should not be limited by these terms. These terms are used to distinguish one component from another. Therefore, the first component discussed below may be referred to as the second component without departing from the teachings of this application. As used herein, the term "and / or" includes all combinations of any one and more of the associated listed items.

[0031] Aerated concrete blocks are a versatile and environmentally friendly building material suitable for various building types. They are particularly advantageous in modern buildings where energy conservation, improved comfort, and enhanced safety are paramount. Due to their lightweight, high thermal insulation, good sound insulation, excellent impermeability, and fire resistance, aerated concrete blocks are widely used in the construction industry.

[0032] According to some embodiments, the unit volume weight of aerated concrete blocks is one-third that of clay bricks and one-quarter that of ordinary concrete. The use of aerated concrete blocks not only reduces the overall weight of buildings and the burden on the foundation, but also lowers transportation costs. Their thermal insulation performance is 3-4 times that of clay bricks, effectively reducing energy consumption for winter heating and summer cooling, thus contributing to energy conservation and emission reduction. Their sound insulation performance is twice that of clay bricks, and their fire resistance is 6-8 times that of reinforced concrete. The main strength of aerated concrete blocks is approximately 80% of their own strength, while that of red bricks is only 30%. Under the same conditions, walls built using aerated concrete blocks have higher structural strength and stability. In practical applications, aerated concrete blocks used for wall surfaces require appropriate finishing treatments to enhance their durability and aesthetics.

[0033] Therefore, this application proposes a sand-aerated brick panel for walls that not only retains the original excellent properties of sand-aerated bricks, but also enhances the protective performance and durability of the wall, reduces maintenance costs, and improves the overall performance of the building.

[0034] Before describing the embodiments of this application, some terms or concepts involved in the embodiments of this application will be explained.

[0035] According to existing technology, the production process of aerated concrete blocks requires a complex and meticulous workflow. First, the main raw materials, such as fly ash, sand, lime, cement, and gypsum, are ground to the required fineness to ensure uniform mixing in subsequent processes and improve product quality. Next, according to the product formula, each raw material is accurately weighed and mixed in proportion. The mixed materials are then placed in a mixer, and an appropriate amount of water is added for thorough mixing. The mixing time and speed must be carefully controlled to ensure the uniformity and stability of the slurry. Finally, the mixed slurry is poured into molds, and the flowability of the slurry must be carefully controlled during the pouring process to ensure the slurry adheres well to the mold. The grout is evenly distributed to avoid the formation of air bubbles and voids. After pouring, the grout is left to stand at room temperature for a period of time to undergo initial solidification. During the initial solidification process, the grout gradually loses its fluidity and forms a green body with a certain strength. The cut brick blanks are then placed in an autoclave for steam curing under high temperature and pressure. During steam curing, water vapor and heat promote the continued chemical reaction in the brick blanks, hardening them and achieving the required physical properties. After steam curing, the bricks are removed from the autoclave and separated from the pallets. The separated bricks undergo quality inspection to ensure that their dimensions, strength, density, and other indicators meet the standard requirements.

[0036] Through the above process, high-quality aerated concrete blocks can be produced to meet various needs of the construction industry.

[0037] Aerated concrete blocks, by making extensive use of industrial waste such as fly ash, quartz sand tailings, and gypsum, not only reduce environmental pollution during production but also bring significant environmental and economic benefits. As a building material, aerated concrete blocks are widely used in modern construction, improving building performance and promoting resource recycling and sustainable development.

[0038] The production of aerated concrete blocks utilizes a large amount of industrial waste, including fly ash, quartz sand tailings, and desulfurized gypsum, accounting for over 50% of the production process. This reduces the land occupation caused by waste dumping and landfilling, protecting land resources and significantly reducing environmental pollution. The production process of aerated concrete blocks aligns with the principles of a circular economy, maximizing resource utilization through recycling. Using industrial waste to produce building materials promotes sustainable resource use and conforms to the development direction of green building.

[0039] Those skilled in the art will understand that the accompanying drawings are merely schematic diagrams of exemplary embodiments, and the modules or processes in the drawings are not necessarily essential for implementing this application, and therefore cannot be used to limit the scope of protection of this application.

[0040] The following description, in conjunction with the accompanying drawings, illustrates exemplary embodiments of this application.

[0041] This application proposes an aerated concrete block panel for wall surfaces. Compared to using bare brick panels directly, the aerated concrete block panel with a decorative sealing plate can protect the wall from direct damage from the external environment, reduce weathering and damage to the wall, and thus extend the service life of the wall. It not only improves the aesthetics and functionality of the building, but also enhances the durability and protective performance of the wall.

[0042] Figure 1 A schematic diagram of the composition of an aerated concrete block panel for use on a wall surface is shown according to an example embodiment.

[0043] See Figure 1 According to an example embodiment, the aerated concrete block panel for the wall surface includes an aerated concrete block body 101 and a decorative sealing plate 201. A schematic diagram of the aerated concrete block body is shown below. Figure 2 The aerated concrete block body 101 has a first face 1011 and a second face 1012 that are square to each other, and a third face 1013, a fourth face 1014, a fifth face 1015 and a sixth face 1016 surrounding the first face 1011 and the second face 1012. The third face 1013 is opposite to the fourth face 1014. The third face 1013 has a protruding ridge in the middle that extends from the fifth face 1015 to the sixth face 1016. The fourth face 1014 has a recessed ridge in the middle that extends from the fifth face 1015 to the sixth face 1016. The surface 1015 extends into the groove of the sixth surface 1016, and the ridge corresponds to the groove in position and size; the decorative sealing plate 201 is bonded to the first surface 1011 of the aerated concrete block by an adhesive, and the decorative sealing plate 201 can also be bonded to the second surface 1012 of the aerated concrete block. The decorative sealing plate 201 can be a stainless steel plate, a polyvinyl chloride (PVC) plate or a wood plate, and the adhesive can be epoxy resin, metal adhesive, polyurethane adhesive, acrylic adhesive, silicone sealant or structural adhesive.

[0044] The decorative panel 201 is made of wood and PVC, which have a certain sound insulation effect, further improving the sound insulation performance of the wall and improving the indoor acoustic environment. The decorative panel is also made of stainless steel, which further enhances fire resistance, improves the fire resistance rating of the wall, and increases the safety of the building. The materials used in the decorative panel are able to resist ultraviolet rays, cope with temperature changes, and the effects of wet and dry cycles, maintaining long-term stability and aesthetics.

[0045] Decorative cladding panels can cover up unevenness and imperfections on the surface of aerated concrete blocks, making the walls look cleaner and more beautiful. The surface of the decorative cladding panels is smooth, easy to clean and maintain, reducing the workload of daily maintenance. Different materials and colors can be selected according to architectural style and different application scenarios, making the building appearance more colorful.

[0046] According to some embodiments, stainless steel plates, polyvinyl chloride (PVC) plates, or wood panels are used as facing materials and bonded to the first surface of aerated concrete blocks, and fixed with a special adhesive. The specific implementation steps and operating procedures are as follows: First, ensure the surface of the aerated concrete block is clean, dust-free, and oil-free. If there are bumps or uneven areas, use sandpaper or a grinder to smooth them as much as possible. If there are cracks or holes, fill them with repair mortar and allow it to dry before bonding. Select the appropriate special adhesive depending on the facing material. For example, when using stainless steel plates and PVC plates, high-strength epoxy resin glue or a special metal adhesive can be used; when using wood panels, wood glue or polyurethane glue can be used. Apply a layer of adhesive evenly to the surface of the aerated concrete block to be bonded. Apply the facing material to the adhesive-coated surface of the aerated concrete block, starting from one end and gradually flattening it to avoid air bubbles. Use a roller or scraper to compact the facing material, ensuring complete adhesion between the facing material and the substrate without any hollow areas.

[0047] Before the adhesive has fully cured, clamps or weights can be used to temporarily fix the finishing material to prevent movement. Use a weather-resistant sealant to seal the edges of the finishing material to prevent moisture penetration. By following these steps, you can ensure that the finishing panel and the aerated concrete block are firmly bonded together, forming a beautiful and durable finish.

[0048] According to the example embodiment, the ridge in the middle of the third surface and the groove in the middle of the fourth surface correspond to each other in position and size. When two aerated concrete blocks are spliced ​​together, the ridge of the first block will be embedded in the groove of the second block, forming a riveting-like structure. This structure can increase the contact area between the blocks and improve the connection strength. The cooperation between the ridge and the groove can increase the friction between the blocks and prevent the blocks from sliding in the horizontal direction. Since the cooperation between the ridge and the groove can increase the connection strength between the blocks, the amount of mortar used can be reduced during the masonry process, thus reducing construction costs.

[0049] Figure 3A and Figure 3B A schematic diagram of the composition of an aerated concrete block panel with a fully enclosed structure according to an example embodiment is shown.

[0050] According to an example embodiment, this application proposes a fully enclosed aerated concrete block panel, including an aerated concrete block, a decorative sealing plate, and protective corners. The aerated concrete block body has a first and second square facets facing each other, and a third, fourth, fifth, and sixth facets surrounding the first and second faces. The third facet faces the fourth facet, and the third facet has a protruding ridge extending from the fifth facet to the sixth facet in the middle. The fourth facet has a recessed groove extending from the fifth facet to the sixth facet in the middle. The ridge and the groove correspond to each other in position and size. The decorative sealing plate includes a first type of decorative sealing plate, a first-shaped metal groove, and a second-shaped metal groove, covering all six faces of the aerated concrete block. The first-shaped metal groove and the second-shaped metal groove are a convex and a concave metal groove, respectively. The convex metal groove is fitted to the protruding ridge extending from the fifth facet to the sixth facet in the middle of the third facet; the concave metal groove is fitted to the recessed groove extending from the fifth facet to the sixth facet in the middle of the fourth facet.

[0051] See Figure 3A The aerated concrete block panel includes two decorative sealing plates 301, a convex metal groove 303, two concave metal grooves 305, a bottom sealing plate 311, a first protective corner 307, and a second protective corner 309. A schematic diagram of the second protective corner 309 and the concave metal groove 305 is provided below. Figure 3B The decorative sealing plate 301 and the bottom sealing plate 311 have a structure with edging on all four sides. The convex metal groove 303 has a raised structure in the middle, which matches the raised ridge in the middle of the fourth surface of the aerated concrete block. The concave metal groove 305 has a recessed structure in the middle that matches the raised structure in the middle of the convex metal groove 303. The first and second surfaces of the aerated concrete block cover the decorative sealing plate 301, the third surface of the aerated concrete block covers the concave metal groove 305, the fourth surface of the aerated concrete block covers the convex metal groove 303, the fifth surface of the aerated concrete block covers the concave metal groove 305, and the sixth surface of the aerated concrete block covers the bottom sealing plate 311. The protective angle 307 is used to connect the convex metal groove 303 on the fourth surface of the aerated concrete block and the concave metal groove 305 on the fifth surface of the aerated concrete block, and the protective angle 309 is used to connect the concave metal groove 303 on the third surface of the aerated concrete block and the concave metal groove 305 on the fifth surface of the aerated concrete block.

[0052] According to the example embodiment, the use of the decorative sealing panel can seal the brick surface to form a protective layer, preventing water from penetrating from both ends of the brick and improving the waterproof performance of the wall; the combination of concave metal groove, convex metal groove and decorative sealing panel can reduce the gaps between bricks, reduce the water penetration path, and reduce the risk of leakage.

[0053] The combination of metal channels, protective corners, and decorative end caps enhances the overall rigidity of the aerated concrete block, effectively protecting the edges from impacts and abrasion, extending the block's lifespan, and reducing damage during transportation and installation. This example embodiment ensures a smoother surface for the aerated concrete blocks, minimizing visual and tactile discomfort caused by uneven surfaces. The fully enclosed structure improves the blocks' resistance to aging, reducing aging and corrosion from prolonged exposure to the natural environment, resulting in more uniform construction and improved wall aesthetics.

[0054] The fully enclosed aerated concrete block panels in this example embodiment are easier to align and fix during construction, reducing construction difficulty and improving construction efficiency. Furthermore, the fully enclosed structure of the aerated concrete block panels allows for the formation of a more integrated structure during construction, enhancing the seismic performance of the wall. In natural disasters such as earthquakes, this design can reduce wall delamination and cracking, thereby improving the safety of the building.

[0055] In this example embodiment, the fully enclosed aerated concrete block panel significantly improves the structural strength, durability, seismic performance, waterproof performance, and construction quality of the brick by adding metal grooves, decorative sealing plates, and protective corners around the brick and at key locations. This not only enhances the brick's performance but also extends its service life and reduces maintenance costs, making it a promising material for widespread applications.

[0056] Those skilled in the art will clearly understand that the terms "unit" and "module" in this specification refer to devices and / or components that can independently or in conjunction with other components perform a specific function.

[0057] It should be noted that, for the sake of simplicity, the foregoing method embodiments are all described as a series of actions. However, those skilled in the art should understand that this application is not limited to the described order of actions. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to this application.

[0058] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0059] In the several embodiments provided in this application, it should be understood that the disclosed apparatus can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system.

[0060] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0061] The exemplary embodiments of this application have been specifically shown and described above. It should be understood that this application is not limited to the detailed structures, arrangements, or implementation methods described herein; rather, this application is intended to cover various modifications and equivalent arrangements contained within the spirit and scope of the appended provisions.

Claims

1. An aerated sand brick panel for a wall, characterized in that, include: The main body of the aerated concrete block is a hexahedral flat plate structure. The main body has a first and second square face that are opposite to each other, and a third, fourth, fifth and sixth face surrounding the first and second face. The third face is opposite to the fourth face. The third face has a protruding ridge in the middle that extends from the fifth face to the sixth face. The fourth face has a recessed groove in the middle that extends from the fifth face to the sixth face. The ridge and the groove correspond to each other in position and size. The decorative sealing panel is attached to the first surface to achieve surface consistency of the aerated concrete block panel.

2. The aerated sand brick panel according to claim 1, characterized in that The decorative panel is fixed to the first surface by adhesive.

3. The aerated sand brick panel according to claim 1, characterized in that The decorative panel includes stainless steel, polyvinyl chloride, or wood.

4. The aerated sand brick panel according to claim 2, characterized in that The adhesives include epoxy resin adhesives, metal adhesives, polyurethane adhesives, acrylic adhesives, silicone sealants, or structural adhesives.

5. A sand aerated brick panel for a wall surface, characterized by, Includes the main body of the aerated concrete block, the decorative panel, and the corner protectors, among which: The main body of the aerated concrete block has a first and a second square face facing each other, and a third, fourth, fifth and a sixth face surrounding the first and second faces. The third face is opposite to the fourth face. The third face has a protruding ridge extending from the fifth face to the sixth face in the middle. The fourth face has a recessed groove extending from the fifth face to the sixth face in the middle. The ridge and the groove correspond to each other in position and size. The decorative panel includes a first type of decorative panel, a first-form metal groove, and a second-form metal groove, and the decorative panel covers six sides of the aerated concrete block body; The protective corner is installed at the top corner of the aerated concrete block body.

6. The aerated concrete block slab according to claim 5, characterized in that, The first-shaped metal groove and the second-shaped metal groove are respectively a convex metal groove and a concave metal groove. The convex metal groove fits into the third surface, which has a protruding ridge extending from the fifth surface to the sixth surface. The concave metal groove fits into the recessed groove in the middle of the fourth surface, which extends from the fifth surface to the sixth surface.

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