Adjusting gear mounting structure

By combining vacuum adsorption and bolt connection with spring fine adjustment, the problems of gear cracking, misalignment and falling off in traditional gear installation structures are solved, achieving efficient and accurate gear installation.

CN224150104UActive Publication Date: 2026-04-21常诚车业江苏有限公司 +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
常诚车业江苏有限公司
Filing Date
2025-05-21
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Traditional adjusting gear mounting structures can lead to adjusting gear cracking, misalignment, and falling off, affecting production quality and process cycle time.

Method used

The bevel gear is installed in the center position by using a vacuum generator and hollow tube adsorption combined with bolt connection and spring fine adjustment, and the meshing connection and limit ring prevent displacement.

Benefits of technology

This improved the efficiency and accuracy of gear installation, avoided gear damage and misalignment, and enhanced production quality and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile machining, and discloses an adjusting gear mounting structure which comprises a shell, the left end and the right end of the shell are rotationally connected with rotating shafts, the other end of each rotating shaft is fixedly connected with a second bevel gear, and a connecting plate is attached to the top end of the shell. Bolts are in threaded connection with the positions, close to the edges, of the top ends of the connecting plates, a top cover is fixedly connected to the middles of the top ends of the connecting plates, a hollow pipe adsorption part is arranged in the middle of the inner side of the top cover, and a first bevel gear is adsorbed to the bottom end of the hollow pipe adsorption part. According to the gear mounting device, the bevel gear I is subjected to vacuum adsorption through adsorption of the vacuum generator and the hollow pipe, and then the shell is connected with the connecting plate through the bolt, so that an operator can conveniently mount the bevel gear I at the central position, and the gear mounting efficiency and accuracy are improved; and meanwhile, the situation that the gear is crushed due to deviation of the structure is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of automotive processing technology, and in particular to an adjusting gear mounting structure. Background Technology

[0002] With the automotive industry's continuous trend towards intelligent and refined development, the function of automotive headlights is no longer limited to illumination. Their adaptive adjustment and intelligent adaptive steering functions have become key to improving driving safety and driving experience. The core of realizing these functions lies in the gear transmission device inside the headlight. The installation structure of the adjusting gear directly affects the stability and reliability of the headlight performance. In line with the automotive industry's continuous pursuit of high efficiency, stability and intelligent development, the design of the installation structure of the adjusting gear, as a key component for achieving flexible changes in transmission ratio and precise matching of gear working conditions, is of paramount importance.

[0003] The rise of automobiles and the trend of intelligent and lightweight development of automobiles have put forward higher requirements for the installation structure of adjustment gears. Traditional automobile headlights often use an adjustment gear adjustment structure. The conventional method is to manually place the gear on the adjustment rod, and then press down the upper mold fixture pressing column to press the gear into place. The adjustment gear is then assembled on the base for pressing. This can lead to problems such as cracking, misalignment, and gear falling off, affecting production quality and process cycle. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an adjusting gear mounting structure, which aims to improve the existing technology of adjusting gears that are frequently used in automotive headlights. Conventionally, the gears are manually placed on the adjusting rod, and the upper mold fixture presses down the pressing column to press the gears into place, which can lead to problems such as cracking, misalignment, and gear falling off.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an adjusting gear mounting structure, comprising a housing, wherein a rotating shaft is rotatably connected to both the left and right ends of the housing, and a bevel gear is fixedly connected to the other end of the rotating shaft; a connecting plate is attached to the top of the housing, and bolts are threadedly connected to the top of the connecting plate near its edge; a top cover is fixedly connected to the middle of the top of the connecting plate; a hollow tube is provided for adsorption in the middle of the inner side of the top cover; a bevel gear is adsorbed at the bottom end of the hollow tube; a vacuum generator is connected to the top end of the hollow tube; and the outer wall of the bevel gear is meshed with the outer side of the bevel gear.

[0006] As a further description of the above technical solution:

[0007] The inner top of the outer casing is slidably connected to a slide rod. One end of the slide rod is fixedly connected to a baffle plate, and the other end of the slide rod is fixedly connected to a C-shaped plate. The outer wall of the slide rod is provided with a spring.

[0008] As a further description of the above technical solution:

[0009] A connecting rod is rotatably connected to the bottom inner side of the outer casing.

[0010] As a further description of the above technical solution:

[0011] A limit ring is fixedly connected to the lower middle part of the outer wall of the connecting rod.

[0012] As a further description of the above technical solution:

[0013] Limiting ring 2 is fixedly connected to the upper middle part of the outer wall of the connecting rod.

[0014] As a further description of the above technical solution:

[0015] One end of the spring is attached to the outer wall of the housing.

[0016] As a further description of the above technical solution:

[0017] A circular plate is fixedly connected to the top of the top cover.

[0018] This utility model has the following beneficial effects:

[0019] 1. In this utility model, the first bevel gear is vacuum-adsorbed by the vacuum generator and the hollow tube, and then meshed with the second bevel gear rotatably connected to the rotating shaft. The outer shell and the connecting plate are then connected by bolts, and the C-shaped plate is finely adjusted by springs to ensure that multiple C-shaped plates are in the center position of the outer shell. This makes it easier for the operator to install the first bevel gear in the center position, improving the efficiency and accuracy of gear installation, while avoiding the situation where the structure is misaligned and the gear is crushed. Attached Figure Description

[0020] Figure 1 This is a front perspective view of an adjusting gear mounting structure proposed in this utility model;

[0021] Figure 2 This is a partial structural exploded view of an adjusting gear mounting structure proposed in this utility model;

[0022] Figure 3 This is an exploded view of the adjusting gear mounting structure proposed in this utility model;

[0023] Figure 4 This is a disassembled structural diagram illustrating an adjustable gear mounting structure proposed in this utility model;

[0024] Figure 5This is a schematic diagram of an adjusting gear mounting structure proposed in this utility model.

[0025] Legend:

[0026] 1. Outer shell; 2. Connecting plate; 3. Top cover; 4. Circular plate; 5. Hollow tube adsorption; 6. Vacuum generator; 7. Bolt; 8. Rotating shaft; 9. Blocking plate; 10. Connecting rod; 11. Limiting ring one; 12. Bevel gear one; 13. C-shaped plate; 14. Bevel gear two; 15. Limiting ring two; 16. Slide rod; 17. Spring. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model provides: an adjusting gear mounting structure, including a housing 1, with rotating shafts 8 rotatably connected to both the left and right ends of the housing 1, and a bevel gear 14 fixedly connected to the other end of the rotating shafts 8, a connecting plate 2 attached to the top of the housing 1, bolts 7 threadedly connected to the top of the connecting plate 2 near the edge, a top cover 3 fixedly connected to the middle of the top of the connecting plate 2, a hollow tube adsorption 5 provided in the middle of the inner side of the top cover 3, a bevel gear 12 adsorbed at the bottom end of the hollow tube adsorption 5, a vacuum generator 6 connected to the top of the hollow tube adsorption 5, the outer wall of the bevel gear 14 meshing with the outer side of the bevel gear 12, and a limit ring 15 fixedly connected to the upper middle part of the outer wall of the connecting rod 10;

[0029] Specifically, the external protective structure of the outer casing 1 protects the internal components from the influence of the external environment and provides basic support. The connecting plate 2 is attached to the top of the outer casing 1. In order to firmly fix the connecting plate 2 to the outer casing 1, multiple threaded holes are evenly distributed near the edge of the top of the connecting plate 2. Each threaded hole is threaded with a bolt 7. The connecting plate 2 is fixedly connected to the top cover 3. A hollow tube adsorption 5 is set in the middle of the inner side of the top cover 3. The top of the hollow tube adsorption 5 is connected to a vacuum generator 6. The vacuum generator 6 is a negative pressure device. By means of the principle, the air inside the hollow tube adsorption 5 is extracted, so that a negative pressure environment is formed inside, thereby realizing the adsorption of the bevel gear 12.

[0030] Please see the appendix Figure 3 - Appendix Figure 5A connecting rod 10 is rotatably connected to the bottom inner side of the outer casing 1. A sliding rod 16 is slidably connected to the top inner side of the outer casing 1. A blocking plate 9 is fixedly connected to one end of the sliding rod 16, and a C-shaped plate 13 is fixedly connected to the other end of the sliding rod 16. A spring 17 is provided on the outer wall of the sliding rod 16. A limit ring 11 is fixedly connected to the lower middle part of the outer wall of the connecting rod 10. One end of the spring 17 is in contact with the outer wall of the outer casing 1. A circular plate 4 is fixedly connected to the top of the top cover 3.

[0031] Specifically, the slide bar 16 can move freely upwards while being restricted by the guide groove of the track, ensuring the smoothness and accuracy of the slide bar 16's movement. The other end of the slide bar 16 is also reliably connected to the C-shaped plate 13, which, together with the spring 17, has a good elastic effect. One end of the spring 17 is in contact with the outer wall of the outer shell 1, while the other end may contact the C-shaped plate 13 and the component. The circular plate 4 has multiple functions; it can increase the structural strength of the top cover 3 and improve the load-bearing capacity of the top cover 3.

[0032] Working principle: When the adjusting gear needs to be installed, the vacuum generator 6 and the hollow tube adsorption 5 are used to vacuum adsorb the bevel gear 12, which is then engaged with the bevel gear 14 rotatably connected to the rotating shaft 8. Then, the outer shell 1 and the connecting plate 2 are connected by bolts 7, and the top cover 3 and the circular plate 4 are fixed to ensure that the hollow tube adsorption 5 is in a vertical state. Then, the slide rod 16 connected to the blocking plate 9 is used to finely adjust the C-shaped plate 13 through the spring 17, thereby ensuring that multiple C-shaped plates 13 are in the center position of the outer shell 1. This makes it easier for the operator to install the bevel gear 12 in the center position, improving the efficiency and accuracy of gear installation, and avoiding the situation where the structure is misaligned and the gear is crushed.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pitch adjusting gear mounting structure comprising a housing (1), characterized by: The left and right ends of the outer shell (1) are rotatably connected to a rotating shaft (8), and the other end of the rotating shaft (8) is fixedly connected to a bevel gear (14). The top of the outer shell (1) is attached to a connecting plate (2), and the top of the connecting plate (2) is threaded with bolts (7) near the edge. The top of the connecting plate (2) is fixedly connected to a top cover (3), and a hollow tube adsorption (5) is provided in the middle of the inner side of the top cover (3). The bottom end of the hollow tube adsorption (5) is adsorbed with a bevel gear (12), and the top end of the hollow tube adsorption (5) is connected to a vacuum generator (6). The outer wall of the bevel gear (14) meshes with the outer side of the bevel gear (12).

2. The adjusting gear mounting structure according to claim 1, characterized by: The inner top of the outer shell (1) is slidably connected to a slide rod (16), one end of the slide rod (16) is fixedly connected to a baffle plate (9), the other end of the slide rod (16) is fixedly connected to a C-shaped plate (13), and the outer wall of the slide rod (16) is provided with a spring (17).

3. The adjusting gear mounting structure according to claim 1, characterized by: The inner bottom end of the outer shell (1) is rotatably connected to a connecting rod (10).

4. The adjusting gear mounting structure according to claim 3, characterized by: A limit ring (11) is fixedly connected to the lower middle part of the outer wall of the connecting rod (10).

5. The adjusting gear mounting structure according to claim 3, characterized by: Limiting ring 2 (15) is fixedly connected to the upper middle part of the outer wall of the connecting rod (10).

6. The adjusting gear mounting structure according to claim 2, characterized by: One end of the spring (17) is attached to the outer wall of the outer casing (1).

7. The adjusting gear mounting structure according to claim 1, characterized by: A circular plate (4) is fixedly connected to the top of the top cover (3).