Novel burner

By employing annular gas and air distribution and staged air combustion design in the burner, the problem of incomplete fuel combustion is solved, achieving full utilization of fuel and uniform temperature control, and reducing the generation of nitrogen oxides.

CN224150936UActive Publication Date: 2026-04-21FOSHAN HUANSHENG TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN HUANSHENG TECHNOLOGY CO LTD
Filing Date
2025-05-09
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In existing burners, fuel and air fail to mix completely, resulting in incomplete combustion of fuel and an inability to raise the furnace temperature further, leading to fuel waste.

Method used

A novel burner was designed, featuring a ring-shaped distribution of gas and air outlets. Combined with staged combustion and a burner brick design with flue gas return holes, it ensures full contact and uniform combustion of gas and air, reducing localized high temperatures.

Benefits of technology

It achieves complete combustion of fuel, reduces fuel waste, improves the uniformity of temperature control, and reduces the formation of nitrogen oxides.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224150936U_ABST
    Figure CN224150936U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of fuel gas burners, and relates to a novel burner which comprises a shell, a fire tube assembly and a burner brick module, an external connection hole is formed in one side of a mixing cavity and communicated with the mixing cavity, and a fuel gas hole is located above the external connection hole; according to the novel burner, the structure is compact and simple, the scheme that a traditional burner is only provided with one fuel gas outlet is changed, the fuel gas outlets and the air outlets are annularly distributed, when the burner is ignited, the contact area of fuel gas and air is increased, and the combustion effect of the burner is improved. Therefore, sufficient combustion can be realized; the gas outlets are distributed in the inner ring of the combustion chamber, the air outlets are distributed in the periphery of the combustion chamber, gas cannot be leaked in air, sufficient combustion of fuel is facilitated, flame temperature can be more uniform through air staged combustion and the unique design of the burner block with the smoke backflow holes, local high temperature is avoided, and combustion efficiency is improved. Therefore, the generation of nitrogen oxides is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of burner technology, and in particular to a novel burner. Background Technology

[0002] Currently, heat treatment primarily utilizes the heat generated by the combustion of combustible gas within a heat treatment furnace to alter the temperature of metal materials placed inside, thereby changing their shape or properties. Most furnaces employ direct-injection burners for calcination and heating. However, in actual production, common drawbacks have been observed: firstly, fuel and air are not completely and adequately mixed, resulting in incomplete combustion; secondly, once the furnace temperature reaches a certain level, it cannot rise further, leading to inefficient use of fuel within the burners and resulting in waste. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a new type of burner to meet the needs of today's society.

[0004] The objective of this utility model can be achieved through the following technical solutions:

[0005] A new type of burner, comprising:

[0006] The outer casing has a mixing chamber, an external connection hole, an air hole, and a gas hole. The external connection hole is located on one side of the mixing chamber and is connected to it. The gas hole is located above the external connection hole and has a guide hole that connects to the mixing chamber. The air hole is located below the mixing chamber and is connected to it.

[0007] A fire tube assembly is connected to the outer casing. The fire tube assembly includes a conduit, a gas pipe, and a fan coil unit. One end of the gas pipe connected to the fan coil unit is provided with a nozzle, and the opposite end is provided with a sleeve. The conduit is nested inside the fan coil unit. The fan coil unit is provided with air holes and vent holes. One side of the vent hole is provided with an ignition hole, and the air hole is provided with an air pipe.

[0008] The burner brick module is connected to the outer shell and the fire tube assembly respectively. The burner brick module includes a flue gas chamber, a fixed flange and a burner brick flange. The burner brick flange has a protrusion with a flue gas return hole. The flue gas chamber passes through the fixed flange and the burner brick flange and is connected to the flue gas return hole.

[0009] Furthermore, an air test hole is provided opposite to the air hole, and a gas test hole is provided for the gas hole.

[0010] Furthermore, the outer casing includes an air housing and a gas cover. A fixing plate is provided on one side of the air housing. The fixing plate has a circular stepped concave surface and a mounting hole. The concave surface is used to mount the conduit.

[0011] Furthermore, the sleeve is sealed to the guide hole, and the nozzle is provided with an extended air hole.

[0012] Furthermore, the fan plate is provided with an extended ring and small holes. The extended ring is used to install the air duct through the air holes. The air holes are arranged in a ring at intervals. The extended ring is provided with a mesh plate. The small holes are located on the surface of the fan plate.

[0013] Furthermore, the fixed flange is provided with a fixed edge surface, and the burner brick flange is provided with a fixing part that fits into the fixed edge surface.

[0014] Furthermore, the fixed flange and the burner brick flange are rectangular, and the protrusion is cylindrical.

[0015] The beneficial effects of this utility model are:

[0016] This invention provides a novel burner with a compact and simple structure. It departs from the traditional burner design with only one gas outlet, and features a ring-shaped distribution of the gas and air outlets. When the burner is ignited, the contact area between the gas and air increases, thus achieving complete combustion. The gas outlet is located on the inner ring of the combustion chamber, while the air outlet is located on the outer ring, ensuring that the gas does not leak into the air and promoting complete fuel combustion. Through staged combustion and a unique burner brick design with flue gas return holes, the flame temperature becomes more uniform, avoiding localized high temperatures and reducing the formation of nitrogen oxides. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is one of the exploded structural diagrams of this utility model;

[0020] Figure 3 This is the second schematic diagram of the exploded structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the overall cross-sectional structure of this utility model.

[0022] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] according to Figures 1-4 As shown,

[0025] A new type of burner, comprising:

[0026] The outer casing 1 is provided with a mixing chamber 11, an external connection hole 12, an air hole 13 and a gas hole 14. The external connection hole 12 is located on one side of the mixing chamber 11 and is connected. The gas hole 14 is located above the external connection hole 12 and is provided with a guide hole 121 that connects to the mixing chamber 11. The air hole 13 is located below the mixing chamber 11 and is connected to each other.

[0027] The fire tube assembly 2 is connected to the outer shell 1. The fire tube assembly 2 includes a conduit 21, a gas pipe 22, and a fan coil 23. One end of the gas pipe 22 connected to the fan coil 23 is provided with a nozzle 221, and the opposite end is provided with a sleeve 222. The conduit 21 is nested inside the fan coil 23. The fan coil 23 is provided with an air hole 231 and a gas hole. One side of the gas hole is provided with an ignition hole 233. The air hole 231 is provided with an air pipe 234.

[0028] The burner brick module 3 is connected to the outer shell 1 and the fire tube assembly 2. The burner brick module 3 includes a flue gas chamber 31, a fixed flange 32, and a burner brick flange 33. The burner brick flange 33 has a protrusion 331 with a flue gas return hole 332. The flue gas chamber 31 passes through the fixed flange 32 and the burner brick flange 33 and is connected to the flue gas return hole 332. Through staged combustion and the unique burner brick design with a flue gas return hole, the flame temperature can be more uniform, avoiding local high temperature and thus reducing the generation of nitrogen oxides.

[0029] The air hole 13 is provided with an air test hole 15 opposite to it, and the gas hole 14 is provided with a gas test hole 16.

[0030] The outer casing 1 includes an air housing 101 and a gas cover 102. A fixing plate 103 is provided on one side of the air housing 101. The fixing plate 103 is provided with a circular stepped concave surface 17 and a mounting hole. The conduit 21 is installed on the circular stepped concave surface 17. In this embodiment, the tightness of the structure is ensured.

[0031] The sleeve 222 is sealed to the guide hole 121, and the nozzle 221 is provided with an extended air hole, which ensures the tightness of the structure in this embodiment.

[0032] The fan plate 23 is provided with an outer ring 235 and small holes 236. The outer ring 235 is used to install the air duct 234 through the air holes 231. The air holes 231 are arranged in a ring at intervals. The outer ring 235 is provided with a mesh plate 24. The small holes 236 are located on the surface of the fan plate 23 to form a ring, so that the gas can be burned more completely.

[0033] The fixed flange 32 is provided with a fixed edge surface 321, and the burner brick flange 33 is provided with a fixing part 333 that fits the fixed edge surface 321, making it easy to replace the structure.

[0034] The fixed flange 32 and the burner brick flange 33 are rectangular, and the protrusion 331 is cylindrical.

[0035] This invention features a compact and simple structure, changing the traditional burner design with only one gas outlet. The gas outlet and air outlet are arranged in a ring, increasing the contact area between the gas and air when the burner is ignited, thus achieving complete combustion. The gas outlet is located in the inner ring of the combustion chamber, while the air outlet is located on the outer periphery of the combustion chamber, ensuring that the gas does not leak into the air and promoting complete fuel combustion.

[0036] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A new type of burner, characterized in that, include: The outer casing has a mixing chamber, an external connection hole, an air hole, and a gas hole. The external connection hole is located on one side of the mixing chamber and is connected to it. The gas hole is located above the external connection hole and has a guide hole that connects to the mixing chamber. The air hole is located below the mixing chamber and is connected to it. A fire tube assembly is connected to the outer casing. The fire tube assembly includes a conduit, a gas pipe, and a fan coil unit. One end of the gas pipe connected to the fan coil unit is provided with a nozzle, and the opposite end is provided with a sleeve. The conduit is nested inside the fan coil unit. The fan coil unit is provided with air holes and vent holes. One side of the vent hole is provided with an ignition hole, and the air hole is provided with an air pipe. The burner brick module is connected to the outer shell and the fire tube assembly respectively. The burner brick module includes a flue gas chamber, a fixed flange and a burner brick flange. The burner brick flange has a protrusion with a flue gas return hole. The flue gas chamber passes through the fixed flange and the burner brick flange and is connected to the flue gas return hole.

2. A novel burner as claimed in claim 1, wherein: An air test hole is provided opposite to the air hole, and a gas test hole is provided for the gas hole.

3. A novel burner as claimed in claim 1, wherein: The outer casing includes an air housing and a gas cover. A fixing plate is provided on one side of the air housing. The fixing plate has a circular stepped concave surface and a mounting hole. The concave surface is used to install the conduit.

4. A novel burner as claimed in claim 1, wherein: The sleeve is sealed to the guide hole, and the nozzle is provided with an extended air hole.

5. A novel burner as claimed in claim 1, wherein: The fan plate has an outer ring and small holes. The air duct is installed on the outer ring through the air holes. The air holes are arranged in a ring at intervals. The outer ring has a mesh plate. The small holes are located on the surface of the fan plate.

6. A novel burner as claimed in claim 1, wherein: The fixed flange has a fixed edge surface, and the burner brick flange has a fixing part that fits the fixed edge surface.

7. A novel burner as claimed in claim 1, wherein: The fixed flange and the burner brick flange are rectangular, and the protrusion is cylindrical.