Titanium wire machine slipping alarm device

Abstract

The utility model discloses a titanium wire machine slipping alarm device, which relates to the technical field of titanium wire machines, and comprises a mounting plate in a titanium wire machine, a first detection assembly, a second detection assembly and a control panel for receiving information of the first detection assembly and the second detection assembly, a titanium wire winding mechanism is rotatably mounted in the mounting plate, a mounting column is arranged on the inner side of the titanium wire winding mechanism, a disc is arranged above the mounting column, a rectangular rod is fixedly connected to the bottom end of the disc, a wire feeding roller assembly is arranged on the left side of the titanium wire winding mechanism, and a wire feeding roller is arranged on the right side of the wire feeding roller assembly. An audible and visual alarm is arranged on the left side of the wire feeding roller assembly. According to the titanium wire machine slipping alarm device, the first detection assembly and the second detection assembly are matched to detect the titanium wire conveying condition of the titanium wire machine, the monitoring effect is improved, and disassembly and assembly are convenient.

Description

Technical Field

[0001] This utility model relates to the field of titanium wire machine technology, specifically to an alarm device for titanium wire machine slippage. Background Technology

[0002] Injecting titanium wire into molten aluminum is a crucial step in casting and rolling. A titanium wire machine is installed next to the casting and rolling unit. If the titanium wire is not injected into the molten aluminum, it will seriously affect the product quality. During operation, the titanium wire machine often slips. In order to ensure product quality, a slippage alarm device is installed on the titanium wire machine.

[0003] For example, Chinese utility model patent CN215047661U discloses an alarm device for indicating slippage in a titanium wire machine. The device includes an alarm body, a rotating disk, a limiting post, a limiting plate, titanium wire, a rotating post, and a control box. The alarm body has a rotating disk with a limiting post welded to the upper center. Titanium wire is wound around the outer side of the limiting post, and a limiting plate for limiting the titanium wire is connected to the upper part of the limiting post. A rotating post is welded to the lower center of the rotating disk, and a clamp is fixed to the rotating post. A support rod is welded to one side of the clamp, and a fixing sleeve is welded to the outer end of the support rod. This alarm device for indicating titanium wire slippage, through improvements to the bottom disc structure of the titanium wire, will trigger an audible and visual alarm when slippage occurs, prompting the operator to make timely adjustments. This significantly reduces casting and rolling defects caused by incorrect titanium wire, thus improving product quality.

[0004] Based on existing solutions and actual production and processing applications, the existing alarm devices for titanium wire machines that detect slippage rely solely on the combination of a laser sensor and a limiting angle iron. This makes it inconvenient to monitor the condition of the titanium wire in the feed roller assembly. Therefore, we propose an alarm device for titanium wire machines that can solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide an alarm device for slippage in a titanium wire machine, in order to solve the problem mentioned in the background art that the existing alarm devices for slippage in titanium wire machines only use the combination of a laser sensor and a limiting angle iron to monitor whether the titanium wire is slipping, which is inconvenient for monitoring the condition of the titanium wire in the feeding roller assembly.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an alarm device for slippage in a titanium wire machine, comprising an internal mounting plate of the titanium wire machine and a first detection component and a second detection component mounted on the mounting plate, a control panel for receiving information from the first and second detection components, and an audible and visual alarm electrically connected to the control panel.

[0007] The mounting plate is internally mounted with a titanium wire winding mechanism. An installation column is provided on the inner side of the titanium wire winding mechanism. A disc is provided above the installation column, and a rectangular rod is fixedly connected to the bottom end of the disc. A wire feeding roller assembly is provided on the left side of the titanium wire winding mechanism, and an audible and visual alarm is provided on the left side of the wire feeding roller assembly.

[0008] Preferably, the first detection component includes a limiting angle iron and a laser sensor. The limiting angle iron is fixed at equal angles on the upper surface of the titanium wire winding mechanism. A laser sensor is disposed above the limiting angle iron. The laser sensor is fixedly connected to the disk through a rod. The laser sensor is electrically connected to the control panel.

[0009] Preferably, the second detection component is a jamming detection camera, a horizontal plate is fixed to the outer side of the disc, the jamming detection camera is installed at the outer end of the horizontal plate, and the jamming detection camera is electrically connected to the control panel.

[0010] Preferably, both the laser sensor and the card resistance detection camera are electrically connected to the control panel.

[0011] Preferably, the control panel is fixed to the left end of the upper surface of the mounting plate.

[0012] Preferably, the titanium wire winding mechanism and the wire feeding roller assembly are symmetrically arranged about the transverse centerline of the mounting plate, and the mounting column is located in the middle of the front and rear sets of titanium wire winding mechanisms.

[0013] Preferably, the rectangular rod is connected to the mounting post by a snap-fit ​​connection.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the alarm device for slippage of the titanium wire machine, the first detection component and the second detection component work together to detect the titanium wire conveying status of the titanium wire machine, improve the monitoring effect and facilitate disassembly and assembly;

[0015] 1. The first detection component includes a limiting angle iron and a laser sensor. The limiting angle iron is fixed at an angle to the upper surface of the titanium wire winding mechanism. A laser sensor is set above the limiting angle iron. The laser sensor and the limiting angle iron are used to monitor the rotation of the titanium wire winding mechanism and to monitor whether the titanium wire slips.

[0016] The second detection component is a jamming detection camera, which can monitor the titanium wire feeding around the wire feeding roller assembly to prevent the titanium wire from jamming.

[0017] The first and second detection components work together to detect the titanium wire feeding process of the titanium wire machine, thereby improving the monitoring effect.

[0018] 2. A rectangular rod is fixedly connected to the bottom of the disc. The rectangular rod is connected to the mounting post by a snap-fit ​​connection, which facilitates the disassembly and assembly of the disc and the mounting post, and in turn facilitates the disassembly and assembly of the laser sensor and the obstacle detection camera installed on the disc. Attached Figure Description

[0019] Figure 1 This is a front view of the axial side structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the connection structure between the rectangular rod and the mounting column of this utility model;

[0021] Figure 3 This is a schematic diagram of the axial section structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the rear-view axonal structure of this utility model.

[0023] In the diagram: 1. Mounting plate; 2. Titanium wire winding mechanism; 3. Limiting angle iron; 4. Mounting column; 5. Disc; 6. Rectangular rod; 7. Laser sensor; 8. Horizontal plate; 9. Jamming detection camera; 10. Wire feeding roller assembly; 11. Audible and visual alarm; 12. Control panel. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1: Please refer to Figures 1-4 The existing alarm device for titanium wire slippage only monitors whether the titanium wire is slipping by the cooperation of laser sensor 7 and limiting angle iron 3, which is inconvenient to monitor the titanium wire condition of the feeding roller assembly 10. In order to solve this technical problem, this embodiment discloses the following technical content.

[0026] An alarm device for slippage of a titanium wire winding machine includes an installation plate 1 inside the titanium wire winding machine and a first detection component and a second detection component installed on the installation plate 1, a control panel 12 for receiving information from the first detection component and the second detection component, and an audible and visual alarm 11 electrically connected to the control panel 12. The first detection component includes a limiting angle iron 3 and a laser sensor 7. The limiting angle iron 3 is fixed at equal angles on the upper surface of the titanium wire winding mechanism 2. The laser sensor 7 is arranged above the limiting angle iron 3. The laser sensor 7 is fixedly connected to the disc 5 through a rod. The laser sensor 7 is electrically connected to the control panel 12.

[0027] The first detection component monitors the condition of the titanium wire on the titanium wire winding mechanism 2. During the process of releasing the titanium wire, the titanium wire winding mechanism 2 rotates, so the limiting angle iron 3 rotates with the titanium wire winding mechanism 2. The laser sensor 7 senses the time interval between adjacent limiting angle irons 3 passing through the laser sensor 7. The laser sensor 7 transmits the signal to the control panel 12, and the control panel 12 controls whether the sound and light alarm 11 issues an alarm.

[0028] The second detection component is a jamming detection camera 9. A horizontal plate 8 is fixed on the outer side of the disc 5. The jamming detection camera 9 is installed on the outer end of the horizontal plate 8. The jamming detection camera 9 is electrically connected to the control panel 12. The jamming detection camera 9 monitors the titanium wire around the two sets of wire feeding roller assemblies 10. When the jamming detection camera 9 detects that a wire feeding roller assembly 10 is jammed, the jamming detection camera 9 transmits a signal to the control panel 12. The control panel 12 controls the audible and visual alarm 11 to sound an alarm.

[0029] The first and second detection components are used to monitor the titanium wire feeding around the titanium wire winding mechanism 2 and the wire feeding roller assembly 10, thereby improving the monitoring effect.

[0030] Example 2: The technical content disclosed in this example is a further improvement based on Example 1. Existing alarm devices for titanium wire machine slippage are inconvenient for quick disassembly and assembly of the detection components. To solve this technical problem, this example discloses the following technical content. Please refer to... Figure 1 , Figure 2 and Figure 3 ;

[0031] The inner side of the titanium wire winding mechanism 2 is provided with a mounting post 4, and a disc 5 is provided above the mounting post 4. A rectangular rod 6 is fixedly connected to the bottom end of the disc 5. The rectangular rod 6 is connected to the mounting post 4 by a snap-fit ​​connection. The disc 5 is easily disassembled and assembled through the connection between the rectangular rod 6 and the mounting post 4, which facilitates the disassembly and assembly of the laser sensor 7 and the jamming detection camera 9.

[0032] The above completes the series of operations for the titanium wire machine slippage alarm device. The contents not described in detail in this instruction are existing technologies known to those skilled in the art.

[0033] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An alarm device for slippage of a titanium wire machine, comprising a mounting plate (1) inside the titanium wire machine and a first detection component and a second detection component mounted on the mounting plate (1), a control panel (12) for receiving information from the first detection component and the second detection component, and an audible and visual alarm (11) electrically connected to the control panel (12), characterized in that: The mounting plate (1) is rotatably mounted with a titanium wire winding mechanism (2). The inner side of the titanium wire winding mechanism (2) is provided with a mounting column (4). A disc (5) is provided above the mounting column (4), and a rectangular rod (6) is fixedly connected to the bottom end of the disc (5). A wire feeding roller assembly (10) is provided on the left side of the titanium wire winding mechanism (2), and an audible and visual alarm (11) is provided on the left side of the wire feeding roller assembly (10).

2. A slip alarm device for a titanium wire machine as defined in claim 1, wherein: The first detection component includes a limiting angle iron (3) and a laser sensor (7). The limiting angle iron (3) is fixed at equal angles on the upper surface of the titanium wire winding mechanism (2). The laser sensor (7) is arranged above the limiting angle iron (3). The laser sensor (7) is fixedly connected to the disk (5) through a rod. The laser sensor (7) is electrically connected to the control panel (12).

3. The slip alarm device for titanium wire drawing machine according to claim 1, characterized in that: The second detection component is a card resistance detection camera (9). A horizontal plate (8) is fixed on the outer side of the disc (5). The card resistance detection camera (9) is installed on the outer end of the horizontal plate (8). The card resistance detection camera (9) is electrically connected to the control panel (12).

4. The slip alarm device for titanium wire drawing machine according to claim 1, wherein: The control panel (12) is fixed to the left end of the upper surface of the mounting plate (1).

5. The slip alarm device for titanium wire drawing machine according to claim 1, characterized in that: The titanium wire winding mechanism (2) and the wire feeding roller assembly (10) are symmetrically arranged about the transverse center line of the mounting plate (1), and the mounting column (4) is located in the middle of the front and rear sets of titanium wire winding mechanisms (2).

6. The slip alarm device for titanium wire mill according to claim 1, characterized in that: The rectangular rod (6) is connected to the mounting column (4) by a snap-fit ​​connection.

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