Vertical air separation material separation device

The vertical air separation material separation unit solves the separation problem of high viscosity or easily agglomerated materials through an independently adjustable air pressure field and mechanical pressure filtration and heating mechanism, achieving efficient and stable solid-liquid separation and adapting to various working conditions.

CN224156538UActive Publication Date: 2026-04-24FUSHUN EJET MAGNETIC EQUIP CO
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUSHUN EJET MAGNETIC EQUIP CO
Filing Date
2026-03-26
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing separation technologies struggle to quickly and thoroughly separate solid-liquid mixtures with high viscosity, fine solid particles, or easy agglomeration. Furthermore, gas-assisted separation devices suffer from uneven gas distribution and lack coordinated control of temperature and flow state, impacting separation efficiency and product quality.

Method used

A vertical air separation material separation device is adopted. A multi-level, multi-directional air pressure field is constructed through independently adjustable first and second air injection mechanisms. Combined with mechanical pressure filtration and heating mechanisms, the pneumatic and mechanical synergy is achieved to adapt to different material characteristics.

Benefits of technology

It improves the stability and efficiency of separation, ensures separation under optimal rheological conditions, reduces liquid discharge resistance, enhances separation effect and product quality, and has wide adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vertical air separation material separation device. Comprising a supporting block, a vertical cylinder fixedly connected to the upper end of the supporting block in a penetrating mode, a first gas injection mechanism, a second gas injection mechanism, a feeding mechanism arranged at the upper end of the vertical cylinder, a cover body fixedly connected to the lower end of the vertical cylinder, and a fixing frame fixedly connected to the lower end of the cover body, the lifting mechanism is arranged below the supporting block; the collecting box is arranged at the lifting end of the lifting mechanism; the feeding mechanism comprises a cover plate arranged at the upper end of the vertical cylinder, a fixed cylinder fixedly connected to the upper end of the cover plate in a penetrating mode and a third valve body arranged on the fixed cylinder, and the lower end of the fixed cylinder extends into the cover body. The device has the advantages of being compact in structure, flexible to operate, high in separation efficiency and wide in adaptability.
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Description

Technical Field

[0001] This utility model relates to the field of separation technology, specifically a vertical air separation material separation device. Background Technology

[0002] In industrial fields such as chemical engineering, environmental protection, food processing, and mineral processing, there is often a need for efficient separation of solid-liquid mixtures in order to extract solid materials or purify liquid media.

[0003] Currently, traditional separation methods mainly include natural sedimentation, centrifugation, filtration, and pressure filtration. However, for materials with high viscosity, fine solid particles, or easy agglomeration, conventional separation methods often fail to achieve rapid and thorough solid-liquid separation. In addition, although some existing gas-assisted separation devices can promote separation through gas bubbling or airflow, most have relatively simple structures and uneven gas distribution, resulting in unstable separation effects. At the same time, the lack of coordinated control over material temperature and flow state makes it difficult to adapt to the separation requirements of mixtures with different physical properties. In particular, for materials that need to be separated at specific temperatures, existing equipment often cannot achieve a precise combination of heating and gas dynamics, affecting separation efficiency and product quality.

[0004] Therefore, there is an urgent need to design a vertical air separation material separation device that is easy to operate, has high separation efficiency, and can adapt to various working conditions, in order to solve the above-mentioned problems existing in the prior art. Utility Model Content

[0005] The purpose of this invention is to provide a vertical air separation material separation device, which has the advantages of compact structure, flexible operation, high separation efficiency and wide adaptability, so as to solve the problems in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A vertical air separation material separation device includes a support block, a vertical cylinder that is fixedly connected to the upper end of the support block, a first air injection mechanism and a second air injection mechanism disposed on the side wall of the vertical cylinder, a feeding mechanism disposed on the upper end of the vertical cylinder, a cover fixedly connected to the lower end of the vertical cylinder, a fixing frame fixedly connected to the lower end of the cover, a lifting mechanism disposed below the support block, and a collection box disposed on the lifting end of the lifting mechanism.

[0008] The feeding mechanism includes a cover plate located at the top of the vertical cylinder, a fixed cylinder that is fixed to the top of the cover plate, and a third valve body located on the fixed cylinder. The lower end of the fixed cylinder extends into the interior of the cover.

[0009] A mounting box is threaded onto the inner wall of the lower end of the fixed cylinder, and multiple first filter holes are opened through the lower end of the mounting box.

[0010] The mounting box is equipped with a pressing mechanism. The air outlet of the first air injection mechanism and the air outlet of the second air injection mechanism both pass through the side wall of the vertical cylinder and are installed through the outer peripheral wall of the fixed cylinder. The air outlet of the first air injection mechanism is fixedly connected to an air injection bend, which is located inside the fixed cylinder. A threaded pipe is threaded on the inner wall of the lower end of the air injection bend, and an installation pipe is fixedly connected to the lower part of the outer peripheral wall of the threaded pipe. A blocking mechanism is provided inside the installation pipe.

[0011] The inner wall of the fixed cylinder is equipped with a heating mechanism for heating the mounting tube;

[0012] Multiple third filter holes are provided through the lower part of the outer peripheral wall of the fixed cylinder.

[0013] Preferably, the first air injection mechanism includes a first air injection pipe that is fixedly connected to the outer peripheral wall of the vertical cylinder and a first valve body disposed on the first air injection pipe. The air outlet end of the first air injection pipe passes through the side wall of the vertical cylinder and is installed through the outer peripheral wall of the fixed cylinder.

[0014] It is worth noting that by operating the first valve body, the flow rate and pressure of the first gas can be flexibly opened, closed, or adjusted. This allows for precise control of the bubbling intensity and initial separation pressure based on different working conditions such as material viscosity and solid content, creating optimal pneumatic conditions for subsequent efficient separation.

[0015] Preferably, the second air injection mechanism includes a second air injection pipe that is fixedly connected to the outer peripheral wall of the vertical cylinder and a second valve body disposed on the second air injection pipe. The air outlet end of the second air injection pipe passes through the side wall of the vertical cylinder and is installed through the outer peripheral wall of the fixed cylinder.

[0016] It is worth noting that this preferred scheme sets up a second gas injection mechanism independent of the first gas injection mechanism. Its structure and control method are similar but the path is independent. Its advantage is that it realizes the layering and synergistic effect of gas dynamics. The second gas injection pipe can inject gas at different heights or directions on the side wall of the vertical cylinder, forming a spatial coordination with the first gas injection mechanism. By controlling the first valve body and the second valve body respectively, a multi-level and multi-directional gas pressure field can be constructed. For example, by using the first gas injection mechanism to perform bottom bubbling and stirring, and at the same time using the second gas injection mechanism to apply static pressure above the material, the liquid can be squeezed out through the third filter hole. This dual gas path independent and controllable design greatly enhances the device's ability to handle complex materials and the flexibility of the separation process control, avoids the separation dead zone that may be generated by single-point gas injection, and improves the overall separation efficiency and uniformity.

[0017] Preferably, the blocking mechanism includes a fixed ring, an air outlet pipe and a fourth valve body. Two fixed rings are fixedly connected inside the mounting pipe, and an air outlet pipe is fixedly connected through the two fixed rings. A fourth valve body is provided on the air outlet pipe and is located between the two fixed rings.

[0018] It is worth noting that when the fourth valve is closed, the gas is blocked, and only the second gas injection mechanism blows gas.

[0019] Preferably, connecting blocks are fixed to both sides of the fixed frame, and the end of the connecting block away from the fixed frame is fixed to the side wall of the support block.

[0020] It is worth noting that the connecting block directly transfers part of the force borne by the cover and fixed frame to the sturdy support block, effectively preventing shaking, deformation or fatigue damage caused by cantilever stress at the lower connection part of the vertical cylinder, thus extending the service life of the equipment.

[0021] Preferably, the lifting mechanism includes a base block placed below the support block, a first electric cylinder fixed to the upper end of the base block, a lifting plate fixed to the upper end of the output shaft of the first electric cylinder, and a limiting frame fixed to the upper end of the lifting plate. The upper end of the lifting plate is attached to the lower end of the collection box, and the inner wall of the limiting frame is attached to the lower part of the outer peripheral wall of the collection box.

[0022] It is worth noting that the collection box can be easily raised to a position close to the lower end of the cover by the first electric cylinder. This can maximize the collection of liquid discharged from the third filter hole, reduce splashing and drift loss when liquid drips, and keep the working area clean. After separation, the collection box can be easily lowered, making it convenient for operators to remove it for liquid pouring or replacement. The design of the limit frame ensures the stability of the collection box during lifting and lowering and when it is in a high position, preventing it from shifting or tipping.

[0023] Preferably, the pressing mechanism includes a second electric cylinder and a pressure plate. The lower end of the mounting box is fixedly connected to the second electric cylinder. The output shaft of the second electric cylinder passes through the lower end of the mounting box and is fixedly connected to the pressure plate. The outer diameter of the pressure plate is smaller than the outer diameter of the mounting box.

[0024] It is worth noting that after gas separation is completed, most of the liquid has been discharged, and solid particles accumulate in the mounting box. However, some liquid remains between the particles. At this point, the second electric cylinder is activated to drive the pressure plate downward, mechanically squeezing the solid filter cake in the mounting box. The design of the pressure plate's outer diameter being smaller than the inner diameter of the mounting box ensures that the pressure plate can move smoothly up and down within the box, while also comprehensively covering and compacting the solid material. This mechanical pressure can effectively squeeze out the liquid remaining in the capillary channels and gaps of the solid particles and discharge it through the first filter hole at the bottom of the mounting box. This design overcomes the limitation that relying solely on gas pressure is insufficient to completely remove bound water, and is especially suitable for processes with high requirements for solid moisture content, making the separation effect more thorough.

[0025] Preferably, the lower end of the pressure plate has a plurality of evenly distributed second filter holes.

[0026] It is worth noting that this preferred solution adds a uniformly distributed second filter hole on the pressure plate, which optimizes the liquid discharge path during the mechanical pressure filtration process. When the pressure plate presses down to squeeze the solid material, the squeezed liquid can not only flow from the side of the solid filter cake to the filter hole at the bottom of the mounting box, but also flow directly upward through the second filter hole on the pressure plate back into the space above the pressure plate, and then find a path to discharge downward. This is equivalent to providing more and shorter vertical escape channels for the squeezed liquid, reducing the possibility of the liquid being re-pressed into the depth of the solid filter cake under the pressure plate, effectively reducing the pressure filtration resistance, shortening the pressure filtration time, and helping to obtain a drier and more uniform solid filter cake.

[0027] Preferably, the heating mechanism includes a fixed block fixed to the inner wall of the fixed cylinder and an electric heating block fixed to the fixed block, wherein the inner wall of the electric heating block and the outer peripheral wall of the mounting tube are in contact.

[0028] It is worth noting that the electric heating block is installed on the inner wall of the fixed cylinder by a fixing block, and its inner wall is tightly attached to the outer peripheral wall of the mounting tube. Since the mounting tube is located in the area where airflow and materials are active, when the electric heating block is working, the heat is first conducted to the wall of the mounting tube, and then transferred to the gas and materials flowing around it through the tube wall. This indirect heating method avoids direct contact between the heating element and the material, and is particularly suitable for corrosive materials or materials that may adhere or coke. The heat radiates outward from the mounting tube in the central area, which helps to form a uniform temperature field in the lower part of the fixed cylinder, effectively reducing the overall viscosity of the material and improving its fluidity. This significantly reduces the resistance of the liquid to discharge through the third filter hole. This heating function is crucial for materials that are prone to solidification at low temperatures or whose viscosity is sensitive to temperature. It ensures that the separation process can be carried out under optimal rheological conditions, thus broadening the material adaptability of the device.

[0029] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0030] 1. This utility model, by setting up an independently adjustable first gas injection mechanism and a second gas injection mechanism, can inject gas into the fixed cylinder from different positions. By operating the first valve body and the second valve body, a multi-level, multi-directional synergistic gas pressure field combining bottom bubbling and upper static pressure can be constructed. This composite pressure field can uniformly and effectively squeeze the liquid out of the solid-liquid mixture and discharge it through the third filter hole, solving the problems of uneven gas distribution and separation dead zone in traditional gas-assisted separation devices, and significantly improving the stability and efficiency of separation.

[0031] 2. This utility model achieves rapid switching of gas outflow mode through a blocking mechanism consisting of a fixing ring, an outlet pipe and a fourth valve body set inside the installation pipe. When the fourth valve body is opened, the gas is sprayed vertically downward from the outlet pipe to form a jet, which can powerfully break up solid agglomerates and improve the separation effect.

[0032] 3. This utility model achieves indirect heating of the core area of ​​the material by setting a heating mechanism (electric heating block) that fits into the inner wall of the fixed cylinder and is attached to the mounting tube. This helps to improve the flowability of the material. The heat is transferred to the surrounding material through the mounting tube, which can effectively reduce the flow resistance of high viscosity materials and prevent the solidification of low temperature sensitive materials, thereby ensuring that the separation process is carried out under suitable flowability.

[0033] 4. This utility model, by setting a pressing mechanism consisting of a second electric cylinder and a pressure plate on the mounting box, can mechanically squeeze the solid filter cake gathered in the mounting box after the initial gas separation. The pressing of the pressure plate can further squeeze out the bound water remaining between the solid particles through the first filter hole, realizing two-stage enhanced dehydration of "gas pressure coarse separation" and "mechanical fine pressing", solving the problem that it is difficult to completely remove bound water and the high moisture content of solid products by relying solely on gas pressure, making the final separation effect more thorough.

[0034] 5. This utility model uses a lifting mechanism driven by a first electric cylinder to support the collection box, which allows the collection box to be raised and lowered conveniently. When separating, it rises to be close to the cover to efficiently collect liquid and reduce splashing; after separation, it descends to facilitate removal and disposal. At the same time, the mounting box is installed with threads, which makes it easy to disassemble and pour out after the solids are separated. The overall design optimizes the operation process of liquid collection and solid unloading, and improves the convenience and continuity of use. Attached Figure Description

[0035] Figure 1 The diagram shown is a three-dimensional structural schematic of this utility model;

[0036] Figure 2 The diagram shown is a three-dimensional structural schematic of the first air injection mechanism, the second air injection mechanism, and the lifting mechanism of this utility model.

[0037] Figure 3 The diagram shown is a three-dimensional cross-sectional view of the feeding mechanism of this utility model.

[0038] Figure 4 The diagram shown is a three-dimensional cross-sectional view of the mounting box of this utility model.

[0039] Figure 5 The diagram shown is a three-dimensional structural schematic of the pressure plate of this utility model;

[0040] Figure 6 The diagram shown is a cross-sectional view of this utility model.

[0041] Reference numerals: 1. Support block; 2. Vertical cylinder; 3. First air injection mechanism; 31. First air injection pipe; 32. First valve body; 4. Second air injection mechanism; 41. Second air injection pipe; 42. Second valve body; 5. Feeding mechanism; 51. Cover plate; 52. Fixed cylinder; 53. Third valve body; 6. Cover body; 7. Fixed frame; 8. Connecting block; 9. Lifting mechanism; 91. Bottom block; 92. First electric cylinder; 93. Lifting plate; 94. Limiting frame; 10. Collection box; 11. Mounting box; 12. First filter hole; 13. Second electric cylinder; 14. Pressure plate; 15. Second filter hole; 16. Air injection bend; 17. Threaded pipe; 18. Mounting pipe; 19. Fixed block; 20. Electric heating block; 21. Third filter hole; 22. Fixed ring; 23. Air outlet pipe; 24. Fourth valve body. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0043] To address the shortcomings of existing gas-assisted separation technologies, such as limited reliance on a single method, low energy efficiency, poor adaptability to high-viscosity or temperature-sensitive materials, incomplete solid-liquid separation, and inconvenient product collection, the following technical solution is proposed. Please refer to [link / reference]. Figures 1-6 ;

[0044] Example 1: A vertical air separation material separation device includes a support block 1, a vertical cylinder 2 that is fixed to the upper end of the support block 1, a first air injection mechanism 3 and a second air injection mechanism 4 disposed on the side wall of the vertical cylinder 2, a feeding mechanism 5 disposed on the upper end of the vertical cylinder 2, a cover 6 fixed to the lower end of the vertical cylinder 2, a fixing frame 7 fixed to the lower end of the cover 6, a lifting mechanism 9 disposed below the support block 1, and a collection box 10 disposed on the lifting end of the lifting mechanism 9.

[0045] The feeding mechanism 5 includes a cover plate 51 disposed on the upper end of the vertical cylinder 2, a fixed cylinder 52 that is fixedly connected to the upper end of the cover plate 51, and a third valve body 53 disposed on the fixed cylinder 52. The lower end of the fixed cylinder 52 extends into the interior of the cover body 6.

[0046] A mounting box 11 is threaded onto the inner wall of the lower end of the fixed cylinder 52, and a plurality of first filter holes 12 are opened through the lower end of the mounting box 11.

[0047] The mounting box 11 is equipped with a pressing mechanism. The air outlet of the first air injection mechanism 3 and the air outlet of the second air injection mechanism 4 both pass through the side wall of the vertical cylinder 2 and are installed through the outer peripheral wall of the fixed cylinder 52. The air outlet of the first air injection mechanism 3 is fixedly connected to an air injection bend 16. The air injection bend 16 is located inside the fixed cylinder 52. A threaded pipe 17 is threadedly installed on the lower inner wall of the air injection bend 16. An installation pipe 18 is fixedly connected to the lower part of the outer peripheral wall of the threaded pipe 17. A blocking mechanism is provided inside the installation pipe 18.

[0048] The inner wall of the fixed cylinder 52 is provided with a heating mechanism for heating the mounting tube 18;

[0049] Multiple third filter holes 21 are provided through the lower part of the outer peripheral wall of the fixed cylinder 52.

[0050] In use, after placing the solid-liquid mixture containing the solid into the fixed cylinder 52, the third valve body 53 is closed. Then, the first gas injection mechanism 3 and the second gas injection mechanism 4 are turned on to inject gas into the fixed cylinder 52. The blocking mechanism is turned on, so that the gas in the gas injection bend 16 is blown downward. Since the gas outlet of the gas injection bend 16 is facing downward, it will blow air into the solid-liquid mixture and use the pressure of the gas to push the liquid outward, thereby facilitating the liquid to be pushed out through the third filter hole 21. This part of the liquid will fall into the collection box 10 and be collected. In addition, when the third valve body 53 is closed, the second gas injection mechanism 4 blows air into the fixed cylinder 52 to form another stream of pressurized gas, which can push the solid-liquid mixture in the fixed cylinder 52 downward, thereby facilitating the separation of liquid and solid. The solid will fall into the mounting box 11. After the operation is completed, the solid in the mounting box 11 can be poured out by manually rotating the mounting box 11.

[0051] In this embodiment, specifically: the first air injection mechanism 3 includes a first air injection pipe 31 that is fixed to the outer peripheral wall of the vertical cylinder 2 and a first valve body 32 disposed on the first air injection pipe 31. The air outlet end of the first air injection pipe 31 passes through the side wall of the vertical cylinder 2 and is installed on the outer peripheral wall of the fixed cylinder 52.

[0052] In this embodiment, specifically: the second air injection mechanism 4 includes a second air injection pipe 41 that is fixed to the outer peripheral wall of the vertical cylinder 2 and a second valve body 42 disposed on the second air injection pipe 41. The air outlet end of the second air injection pipe 41 passes through the side wall of the vertical cylinder 2 and is installed on the outer peripheral wall of the fixed cylinder 52.

[0053] In this embodiment, specifically: the blocking mechanism includes a fixed ring 22, an air outlet pipe 23 and a fourth valve body 24. Two fixed rings 22 are fixedly connected inside the mounting pipe 18. An air outlet pipe 23 is fixedly connected through the two fixed rings 22. A fourth valve body 24 is provided on the air outlet pipe 23. The fourth valve body 24 is located between the two fixed rings 22.

[0054] In this embodiment, specifically: connecting blocks 8 are fixed to both sides of the fixed frame 7, and the end of the connecting block 8 away from the fixed frame 7 is fixed to the side wall of the support block 1.

[0055] In this embodiment, specifically: the lifting mechanism 9 includes a base block 91 placed below the support block 1, a first electric cylinder 92 fixed to the upper end of the base block 91, a lifting plate 93 fixed to the upper end of the output shaft of the first electric cylinder 92, and a limiting frame 94 fixed to the upper end of the lifting plate 93. The upper end of the lifting plate 93 is attached to the lower end of the collection box 10, and the inner wall of the limiting frame 94 is attached to the lower part of the outer peripheral wall of the collection box 10.

[0056] In this embodiment, specifically: the heating mechanism includes a fixing block 19 fixed to the inner wall of the fixing cylinder 52 and an electric heating block 20 fixed to the fixing block 19, wherein the inner wall of the electric heating block 20 and the outer peripheral wall of the mounting tube 18 are in contact.

[0057] Example 2: Based on Example 1, in this example, the pressing mechanism includes a second electric cylinder 13 and a pressure plate 14. The lower end of the mounting box 11 is fixedly connected to the second electric cylinder 13. The output shaft of the second electric cylinder 13 passes through the lower end of the mounting box 11 and is fixedly connected to the pressure plate 14. The outer diameter of the pressure plate 14 is smaller than the outer diameter of the mounting box 11. After the gas is initially separated, this structure provides a controllable mechanical pressure filtration function. By starting the second electric cylinder 13 to drive the pressure plate 14 to move downward, vertical mechanical pressure can be applied to the solid filter cake accumulated in the mounting box 11, forcibly squeezing out the liquid remaining in the gaps between the solid particles and discharging it through the first filter hole 12. The design that the outer diameter of the pressure plate 14 is smaller than the inner diameter of the mounting box 11 ensures that the pressure plate 14 moves smoothly without interfering with the box wall, and can effectively compact most of the solid material, thereby realizing two-stage enhanced dehydration from "gas pressure coarse separation" to "mechanical fine pressing", significantly reducing the final moisture content of the solid product.

[0058] Example 3: Based on Examples 1 and 2, in this example, specifically: a plurality of evenly distributed second filter holes 15 are provided through the lower end of the pressure plate 14. The plurality of second filter holes 15 on the pressure plate 14 create an additional and shorter vertical discharge path for the squeezed liquid during the mechanical pressure filtration process. When the pressure plate 14 is pressed down, the liquid can not only flow downward from the side of the filter cake, but also flow directly upward through the second filter holes 15 to the top of the pressure plate 14, and then be discharged downward through other paths. This bidirectional drainage channel greatly reduces the risk of the liquid being repeatedly compressed and re-inhaled into the filter cake under the pressure plate 14, effectively reducing the pressure filtration resistance and improving the dewatering efficiency. At the same time, the evenly distributed second filter holes 15 help to make the pressure distribution more uniform, which can avoid local liquid volume compression, thereby obtaining a solid filter cake with lower and more uniform water content.

[0059] Working principle: First, open the cover plate 51 and put the solid-liquid mixture to be processed into the fixed cylinder 52. Then close the cover plate 51 and the third valve body 53 on the fixed cylinder 52 to form a closed separation chamber.

[0060] Next, the first gas injection mechanism 3 is activated. Gas is introduced into the installation pipe 18 through the gas injection bend 16 via the first gas injection pipe 31 and under the control of the first valve body 32. At the same time, the second gas injection mechanism 4 can be activated. Gas is injected into the upper space of the fixed cylinder 52 from the side via the second gas injection pipe 41 and under the control of the second valve body 42.

[0061] By independently adjusting the first valve body 32 and the second valve body 42, a multi-level gas pressure field can be constructed, which is composed of bottom bubbling and upper static pressure. Under this pressure field, the liquid is continuously "squeezed" and discharged through the third filter hole 21 at the lower part of the outer peripheral wall of the fixed cylinder 52, dripping into the collection box 10 below.

[0062] The operator can control the state of the blocking mechanism in the installation pipe 18 according to the needs of the separation stage: when the fourth valve body 24 is closed, the airflow of the first air injection mechanism 3 is blocked. At this time, only the second air injection mechanism 4 blows air into the fixed cylinder 52 alone, forming static pressure above the material, which causes the liquid to be discharged from the third filter hole 21.

[0063] When the fourth valve body 24 is opened, the airflow of the first air injection mechanism 3 can be sprayed downward from the air outlet pipe 23 to form a vertical jet, which stirs the material to break up solid agglomerates. At this time, it can work together with the airflow of the second air injection mechanism 4 to build a composite flow field.

[0064] If the material being processed has a high viscosity or is sensitive to temperature, the electric heating block 20, which is fixed by the fixing block 19, can be activated. The heat generated by the heating block 20 is indirectly transferred to the material through the tightly fitted wall of the mounting tube 18 to reduce its viscosity and improve its fluidity.

[0065] Under the combined action of gas pressure, the liquid is continuously separated and discharged through the third filter hole 21, dripping into the collection box 10 below, while the solid particles settle and accumulate in the threaded mounting box 11.

[0066] After the initial air pressure separation is completed, the second electric cylinder 13 at the lower end of the mounting box 11 can be activated to drive the pressure plate 14 to move downward and mechanically squeeze the solid filter cake in the box. Part of the squeezed residual liquid is discharged through the first filter hole 12 at the bottom of the mounting box 11, and the other part escapes upward through the evenly distributed second filter hole 15 on the pressure plate 14 and then is discharged downward, thereby achieving two-stage enhanced dehydration.

[0067] During the separation process, the lifting plate 93 can be driven to rise by the first electric cylinder 92 of the lifting mechanism 9, so that the collection box 10 fits tightly against the lower end of the cover 6 to efficiently receive the liquid.

[0068] After separation, the collection box 10 is lowered for easy removal and processing. Finally, the solid product can be manually unscrewed from the mounting box 11 for dumping, completing the entire separation cycle.

[0069] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0070] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A vertical air separation material separation device, characterized in that: It includes a support block (1), a vertical cylinder (2) that is fixed to the upper end of the support block (1), a first air injection mechanism (3) and a second air injection mechanism (4) set on the side wall of the vertical cylinder (2), a feeding mechanism (5) set on the upper end of the vertical cylinder (2), a cover (6) fixed to the lower end of the vertical cylinder (2), a fixing frame (7) fixed to the lower end of the cover (6), a lifting mechanism (9) set below the support block (1), and a collection box (10) set on the lifting end of the lifting mechanism (9). The feeding mechanism (5) includes a cover plate (51) disposed on the upper end of the vertical cylinder (2), a fixed cylinder (52) fixedly connected to the upper end of the cover plate (51) through a through-type and a third valve body (53) disposed on the fixed cylinder (52), the lower end of the fixed cylinder (52) extending into the interior of the cover (6); The lower end of the fixed cylinder (52) is threaded with an installation box (11), and the lower end of the installation box (11) has multiple first filter holes (12). The mounting box (11) is provided with a pressing mechanism. The air outlet of the first air injection mechanism (3) and the air outlet of the second air injection mechanism (4) both pass through the side wall of the vertical cylinder (2) and are installed in a through manner on the outer peripheral wall of the fixed cylinder (52). The air outlet of the first air injection mechanism (3) is fixedly connected to an air injection bend (16). The air injection bend (16) is located inside the fixed cylinder (52). The lower end of the air injection bend (16) is threaded with a threaded pipe (17). The lower part of the outer peripheral wall of the threaded pipe (17) is fixedly connected to an installation pipe (18). The installation pipe (18) is provided with a blocking mechanism. The inner wall of the fixed cylinder (52) is provided with a heating mechanism for heating the mounting tube (18); Multiple third filter holes (21) are provided through the lower part of the outer peripheral wall of the fixed cylinder (52).

2. The vertical air separation material separation device according to claim 1, characterized in that: The first air injection mechanism (3) includes a first air injection pipe (31) that is fixed to the outer peripheral wall of the vertical cylinder (2) and a first valve body (32) disposed on the first air injection pipe (31). The air outlet end of the first air injection pipe (31) passes through the side wall of the vertical cylinder (2) and is installed on the outer peripheral wall of the fixed cylinder (52).

3. The vertical air separation material separation device according to claim 1, characterized in that: The second air injection mechanism (4) includes a second air injection pipe (41) that is fixed to the outer peripheral wall of the vertical cylinder (2) and a second valve body (42) that is disposed on the second air injection pipe (41). The air outlet end of the second air injection pipe (41) passes through the side wall of the vertical cylinder (2) and is installed on the outer peripheral wall of the fixed cylinder (52).

4. A vertical air separation material separation device according to claim 1, characterized in that: The blocking mechanism includes a fixed ring (22), an air outlet pipe (23) and a fourth valve body (24). Two fixed rings (22) are fixedly connected inside the mounting pipe (18). An air outlet pipe (23) is fixedly connected through the two fixed rings (22). A fourth valve body (24) is provided on the air outlet pipe (23). The fourth valve body (24) is located between the two fixed rings (22).

5. A vertical air separation material separation device according to claim 1, characterized in that: Connecting blocks (8) are fixed to both sides of the fixed frame (7), and the end of the connecting block (8) away from the fixed frame (7) is fixed to the side wall of the support block (1).

6. A vertical air separation material separation device according to claim 1, characterized in that: The lifting mechanism (9) includes a base block (91) placed below the support block (1), a first electric cylinder (92) fixed to the upper end of the base block (91), a lifting plate (93) fixed to the upper end of the output shaft of the first electric cylinder (92), and a limiting frame (94) fixed to the upper end of the lifting plate (93). The upper end of the lifting plate (93) is attached to the lower end of the collection box (10), and the inner wall of the limiting frame (94) is attached to the lower part of the outer peripheral wall of the collection box (10).

7. A vertical air separation material separation device according to claim 1, characterized in that: The pressing mechanism includes a second electric cylinder (13) and a pressure plate (14). The lower end of the mounting box (11) is fixedly connected to the second electric cylinder (13). The output shaft of the second electric cylinder (13) passes through the lower end of the mounting box (11) and is fixedly connected to the pressure plate (14). The outer diameter of the pressure plate (14) is smaller than the outer diameter of the mounting box (11).

8. A vertical air separation material separation device according to claim 7, characterized in that: The lower end of the pressure plate (14) is provided with multiple evenly distributed second filter holes (15).

9. A vertical air separation material separation device according to claim 1, characterized in that: The heating mechanism includes a fixed block (19) fixed to the inner wall of the fixed cylinder (52) and an electric heating block (20) fixed to the fixed block (19). The inner wall of the electric heating block (20) and the outer peripheral wall of the mounting tube (18) are in contact.