Quantitative discharging device for soap production

By combining the cutting component and the quantitative feeding mechanism, the problem of quantitative feeding of solid oil raw materials is solved, realizing automated quantitative feeding in soap production and improving production efficiency.

CN224156837UActive Publication Date: 2026-04-24AN HUI HUAYI RIXIN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
AN HUI HUAYI RIXIN TECH CO LTD
Filing Date
2025-05-16
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing soap production equipment cannot directly feed solid oil raw materials in a quantitative manner, resulting in additional consumption of human resources.

Method used

A device including a cutting component and a quantitative feeding mechanism was designed. The device cuts soap raw materials into small particles using a cutter and uses a weighing sensor and motor control to achieve quantitative feeding.

Benefits of technology

It enables precise quantitative dispensing of soap raw materials, reduces labor consumption, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative discharging device for soap production, which relates to the technical field of soap production and comprises a support frame, a cutting component, a feeding component, a discharging component and a discharging component. The quantitative feeding mechanism is arranged on the cutting assembly and used for quantitatively feeding soap grease raw materials; wherein the cutting assembly comprises a fixing bin, the fixing bin is fixed to the top of the supporting frame, a fixing cylinder is fixed to the top of the fixing bin, the top of the fixing cylinder communicates with a feeding bin, a first motor is installed on one side of the fixing cylinder, soap raw materials are cut into small particles through the cutting assembly, and the soap raw materials are put into a feeding hopper; meanwhile, a weighing sensor is used for sensing the weight of soap raw materials, after the set weight is reached, a second motor is used for controlling a rotary drum to rotate anticlockwise, the raw materials in a feeding hopper can be put into a fixed bin and discharged through a discharging opening, and quantitative discharging is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of soap production technology, specifically a quantitative feeding device for soap production. Background Technology

[0002] Chinese Patent No. CN220969033U discloses a "quantitative feeding device for soap production," comprising a feeding device body with a material tray at its center. Several sets of material containers are snapped onto the top of the material tray. A fixing ring is fixedly connected to the upper surface of each set of material containers. A support rod is fixedly connected to the surface of the fixing ring, and a support frame is fixedly connected to the other end of the support rod. A stirring mechanism is fixedly connected to the top of the support frame. A quantitative mechanism is fixedly connected to the center of the bottom of the material tray. A servo motor drives a first wheel to rotate, causing the stirring rod to rotate and thus stirring the material. The quantitative mechanism also allows a certain volume of material to enter a temporary storage tank via a quantitative valve. A hydraulic rod drives an extrusion plate downwards, extruding the material through a discharge port, while simultaneously cleaning the inner wall of the temporary storage tank.

[0003] The aforementioned patent is mainly used for quantitative feeding of liquid raw materials required for soap production. The main components of soap production include oils, alkalis, synthetic pigments, synthetic fragrances, preservatives, antioxidants, foaming agents, hardeners, thickeners, and synthetic surfactants. Among them, the oil raw materials used in soap production are solid before feeding and only become liquid after melting during the production process. Therefore, when feeding solid oil raw materials, the aforementioned device cannot directly use a metering valve for quantitative feeding, which requires manual weighing before feeding the oil, resulting in additional consumption of human resources. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a quantitative feeding device for soap production.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a quantitative feeding device for soap production, comprising a support frame, and further comprising:

[0006] A cutting assembly, mounted on a support frame, is used for cutting soap and grease raw materials;

[0007] A quantitative feeding mechanism, which is installed on the cutting assembly, is used to quantitatively feed soap and grease raw materials;

[0008] The cutting assembly includes a fixed chamber, which is fixed to the top of the support frame. A fixed cylinder is fixed to the top of the fixed chamber, and a feeding chamber is connected to the top of the fixed cylinder. A first motor is installed on one side of the fixed cylinder, and a first rotating shaft is fixed to the output shaft of the first motor. A fixed plate is fixed to the inner wall of the fixed cylinder, and several sets of discharge holes are opened on the outer surface of the fixed plate. A spiral blade is fixed to the outer surface of the first rotating shaft, and a cutter is fixed to the end of the first rotating shaft through the fixed plate.

[0009] The quantitative feeding mechanism includes two sets of fixed frames, which are respectively fixed on both sides of the fixed chamber. A second rotating shaft is rotatably connected between the two sets of fixed frames. A rotating cylinder is fixed on the outer surface of the second rotating shaft. A second motor is fixed on one side of one set of fixed frames. Four sets of sliding grooves are opened on the outer surface of the rotating cylinder. A weighing sensor is installed inside the sliding groove. A feeding hopper is sleeved inside the sliding groove. A discharge port is opened at the bottom of the fixed chamber.

[0010] As described above, the spiral blade contacts the inner wall of the fixed cylinder, and the cutter contacts the outer surface of the fixed disc.

[0011] As mentioned above, the upper part of the inner wall of the chute protrudes inward and restricts the outward movement of the feed hopper.

[0012] As described above, the bottom of the feed hopper is in contact with the weighing sensor, and the second rotating shaft is connected to the output shaft of the second motor.

[0013] As described above, the weighing sensor controls the operation of the first motor and the second motor through a signal processor.

[0014] As described above, the bottom of the fixed cylinder is connected to one of the feed hoppers, and the discharge port is inclined.

[0015] Compared with the prior art, this quantitative feeding device for soap production has the following advantages:

[0016] I. This utility model uses a cutting assembly to cut soap raw materials into small granules and feed them into the hopper. At the same time, a weighing sensor senses the weight of the soap raw materials. Once the set weight is reached, a second motor controls the drum to rotate counterclockwise, which can feed the raw materials from the hopper into the fixed chamber and discharge them through the discharge port, making it convenient to dispense the materials in a quantitative manner.

[0017] Second, when the soap raw material is extruded through the discharge hole, the first rotating shaft drives the cutter to rotate, which cuts the soap raw material and turns it into small particles. Compared with directly feeding in block raw material, it is easier to control the weight of the raw material and it can melt faster when the soap oil raw material is heated.

[0018] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a cross-sectional view of the side of the present invention;

[0021] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0022] Figure 4 This is a cross-sectional view of the back of the present invention.

[0023] In the diagram: 1. Support frame; 2. Fixed chamber; 3. Fixed cylinder; 4. Feed chamber; 5. First motor; 6. First rotating shaft; 7. Fixed plate; 8. Discharge hole; 9. Spiral blade; 10. Cutter; 11. Fixed frame; 12. Second motor; 13. Second rotating shaft; 14. Rotary cylinder; 15. Discharge port; 16. Slide groove; 17. Feed hopper; 18. Weighing sensor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1-4 As shown, this utility model provides a quantitative feeding device for soap production, including a support frame 1, and further comprising:

[0026] A cutting assembly, which is mounted on the support frame 1, is used for cutting soap and grease raw materials;

[0027] A quantitative feeding mechanism, which is installed on the cutting assembly, is used to quantitatively feed soap and grease raw materials;

[0028] The cutting assembly includes a fixed chamber 2, which is fixed to the top of the support frame 1. A fixed cylinder 3 is fixed to the top of the fixed chamber 2. A feeding chamber 4 is connected to the top of the fixed cylinder 3. A first motor 5 is installed on one side of the fixed cylinder 3. A first rotating shaft 6 is fixed to the output shaft of the first motor 5. A fixed plate 7 is fixed to the inner wall of the fixed cylinder 3. Several sets of discharge holes 8 are opened on the outer surface of the fixed plate 7. A spiral blade 9 is fixed to the outer surface of the first rotating shaft 6. The end of the first rotating shaft 6 passes through the fixed plate 7 and is fixed with a cutter 10.

[0029] The quantitative feeding mechanism includes two sets of fixed frames 11, which are respectively fixed on both sides of the fixed chamber 2. A second rotating shaft 13 is rotatably connected between the two sets of fixed frames 11. A rotating cylinder 14 is fixed on the outer surface of the second rotating shaft 13. A second motor 12 is fixed on one side of one set of fixed frames 11. Four sets of sliding grooves 16 are opened on the outer surface of the rotating cylinder 14. A weighing sensor 18 is installed inside the sliding groove 16. A feeding hopper 17 is fitted inside the sliding groove 16. A discharge port 15 is opened at the bottom of the fixed chamber 2.

[0030] By feeding soap grease raw materials into the feed hopper 4, the operation of the first motor 5 will control the rotation of the first rotating shaft 6, thereby controlling the spiral cutter 9 to convey the soap raw materials inside the fixed cylinder 3. At this time, the spiral cutter 9 will squeeze the soap raw materials out of the discharge hole 8 and use the cutter 10 to cut the soap raw materials into small particles, allowing the soap raw materials to enter the feed hopper 17. The weighing sensor 18 will weigh the materials. Once the set weight is reached, the first motor 5 will stop running, and the second motor 12 will start running. At this time, the second motor 12 will control the rotating cylinder 14 to rotate counterclockwise through the second rotating shaft 13, thereby feeding the raw materials inside the feed hopper 17 into the fixed hopper 2 and discharging them through the discharge port 15.

[0031] like Figure 2 , 4 As shown, the spiral blade 9 is in contact with the inner wall of the fixed cylinder 3, and the cutter 10 is in contact with the outer surface of the fixed disk 7.

[0032] Through the cooperation between the cutter 10 and the fixed plate 7, when the soap raw material is discharged through the discharge hole 8, the rotation of the cutter 10 will cut the soap raw material and turn it into small particles, which makes it easier to control the weight of the soap raw material and reduce the error of the raw material weight.

[0033] like Figure 3 As shown, the upper part of the inner wall of the chute 16 protrudes inward and restricts the outward movement of the feed hopper 17.

[0034] The cooperation between the chute 16 and the feed hopper 17 prevents the feed hopper 17 from falling off the chute 16 when the feed hopper 17 is rotated to the lower position.

[0035] like Figure 3 As shown, the bottom of the feed hopper 17 is in contact with the weighing sensor 18, and the second rotating shaft 13 is connected to the output shaft of the second motor 12.

[0036] Through the cooperation between the feed hopper 17 and the weighing sensor 18, and when raw materials are added to the inside of the feed hopper 17, the feed hopper 17 will squeeze the weighing sensor 18, making it easier for the weighing sensor 18 to sense the weight of the raw materials.

[0037] like Figure 1 , 3 As shown, the weighing sensor 18 controls the operation of the first motor 5 and the second motor 12 through the signal processor.

[0038] By designing the weighing sensor 18, when the weight sensed by the weighing sensor 18 reaches the set weight, the first motor 5 will be controlled to run simultaneously to prevent the continuous addition of raw materials into the feed hopper 17. At the same time, the second motor 12 will be controlled to run so that it can feed the raw materials into the feed hopper 17.

[0039] like Figure 2 As shown, the bottom of the fixed cylinder 3 is connected to one of the feed hoppers 17, and the discharge port 15 is inclined.

[0040] Through the cooperation between the fixed cylinder 3 and the feed hopper 17, the cut soap raw material will fall directly into the interior of one of the feed hoppers 17, so that the weight of the soap raw material inside the feed hopper 17 can be sensed by the weighing sensor 18.

[0041] Working principle:

[0042] First, the operator can feed the soap grease raw material into the first motor 5 and control its operation. This allows the spiral cutter 9 to transport the soap raw material inside the fixed cylinder 3 via the first rotating shaft 6, and to squeeze the raw material out of the discharge hole 8. Simultaneously, the cutter 10 cuts the soap raw material into small particles, which then enter the feed hopper 17. The weight is measured by the weighing sensor 18. Once the set weight is reached, the first motor 5 will stop, and the second motor 12 will start. The second motor 12 will then control the rotating cylinder 14 to rotate counterclockwise via the second rotating shaft 13. When the feed hopper 17 rotates to the bottom, the raw material will fall into the fixed chamber 2 due to gravity and finally be discharged through the discharge port 15.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quantitative feeding device for soap production, comprising a support frame (1), characterized in that, Also includes: A cutting assembly, which is mounted on a support frame (1), is used for cutting soap and grease raw materials; A quantitative feeding mechanism, which is installed on the cutting assembly, is used to quantitatively feed soap and grease raw materials; The cutting assembly includes a fixed chamber (2), which is fixed to the top of the support frame (1). A fixed cylinder (3) is fixed to the top of the fixed chamber (2). A feeding chamber (4) is connected to the top of the fixed cylinder (3). A first motor (5) is installed on one side of the fixed cylinder (3). A first rotating shaft (6) is fixed to the output shaft of the first motor (5). A fixed plate (7) is fixed to the inner wall of the fixed cylinder (3). Several sets of discharge holes (8) are opened on the outer surface of the fixed plate (7). A spiral blade (9) is fixed to the outer surface of the first rotating shaft (6). The end of the first rotating shaft (6) passes through the fixed plate (7) and is fixed with a cutter (10). The quantitative feeding mechanism includes two sets of fixed frames (11), which are respectively fixed on both sides of the fixed chamber (2). A second rotating shaft (13) is rotatably connected between the two sets of fixed frames (11). A rotating cylinder (14) is fixed on the outer surface of the second rotating shaft (13). A second motor (12) is fixed on one side of one set of fixed frames (11). Four sets of sliding grooves (16) are opened on the outer surface of the rotating cylinder (14). A weighing sensor (18) is installed inside the sliding groove (16). A feeding hopper (17) is sleeved inside the sliding groove (16). A discharge port (15) is opened at the bottom of the fixed chamber (2).

2. The quantitative feeding device for soap production according to claim 1, characterized in that: The spiral blade (9) contacts the inner wall of the fixed cylinder (3), and the cutter (10) contacts the outer surface of the fixed disk (7).

3. The quantitative feeding device for soap production according to claim 1, characterized in that: The inner wall of the chute (16) protrudes inward and restricts the feed hopper (17) from moving outward.

4. The quantitative feeding device for soap production according to claim 1, characterized in that: The bottom of the feed hopper (17) is pressed against the weighing sensor (18), and the second rotating shaft (13) is connected to the output shaft of the second motor (12).

5. A quantitative feeding device for soap production according to claim 1, characterized in that: The weighing sensor (18) controls the operation of the first motor (5) and the second motor (12) through a signal processor.

6. A quantitative feeding device for soap production according to claim 1, characterized in that: The bottom of the fixed cylinder (3) is connected to one of the feed hoppers (17), and the discharge port (15) is inclined.

Citation Information

Patent Citations

  • A quantitative discharging device for soap production

    CN220969033U