Floor forming equipment

Abstract

The utility model discloses floor forming equipment, and relates to the technical field of floor processing equipment. The paint spraying device comprises a workbench, one side of the top of the workbench is fixedly connected with a paint spraying assembly, one side of the paint spraying assembly is provided with a cleaning assembly, the other side of the top of the workbench is fixedly connected with a drying mechanism, and the paint spraying assembly comprises a shell. The first motor drives the threaded rod to rotate, the threaded sleeve moves along the threaded rod, then the spray head is driven to reciprocate above the floor, uniform paint spraying is achieved, compared with traditional manual or simple mechanical paint spraying, the paint spraying range and thickness can be controlled, the paint spraying uniformity and quality are greatly improved, and the paint spraying efficiency is improved. The paint box is designed in a detachable mode, the spray head can be matched with various types of paint, and a good spraying effect can be achieved on water paint, oil paint and special functional paint.

Description

Technical Field

[0001] This utility model belongs to the technical field of flooring processing equipment, and in particular relates to a flooring forming equipment. Background Technology

[0002] Floor forming equipment is the core equipment in the floor production process. Its performance directly determines the quality of the floor and the production efficiency. Currently, most floor forming equipment on the market consists of conveying devices, processing devices, and post-processing devices. It aims to transform raw materials into finished flooring that meets specifications and quality requirements through processes such as cutting, pressing, and surface treatment.

[0003] Most painting processes rely on manual operation or simple mechanical devices, making it difficult to guarantee the uniformity of the paint. This not only affects the appearance of the floor but may also lead to inconsistent paint thickness, reducing the floor's protective performance. In addition, the lack of effective automated cleaning methods in the pre-painting cleaning process makes it difficult to thoroughly remove dust and impurities from the floor surface. These residues will affect the painting quality and cause paint defects.

[0004] To address these issues, we provide a floor forming apparatus. Utility Model Content

[0005] The purpose of this utility model is to provide a floor forming device that, through the cooperation of a painting component and a cleaning component, solves the problems in the existing technology of floor painting process relying on manual operation or simple mechanical devices, making it difficult to guarantee the uniformity of the paint spraying, and lacking an effective automated cleaning method in the pre-painting cleaning process.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a floor forming device, comprising a workbench. A painting assembly is fixedly connected to one side of the top of the workbench, and a cleaning assembly is provided on one side of the painting assembly. A drying mechanism is fixedly connected to the other side of the top of the workbench. The painting assembly includes a housing, and a first motor is fixedly connected to one side of the inner cavity of the housing. A threaded rod is fixedly connected to the output end of the first motor. One side of the threaded rod is movably connected to the inner wall of the housing via a bearing. A threaded sleeve is threadedly connected to the surface of the threaded rod, and a connecting rod is fixedly connected to the bottom of the threaded sleeve. The bottom of the connecting rod penetrates the inner cavity of the housing and extends to the outside of the housing. A sliding sleeve is fixedly connected to the bottom of the connecting rod, and a spray head is fixedly connected to one side of the sliding sleeve. A fixing frame is fixedly connected to the other side of the housing, and a paint tank is provided on one side of the fixing frame. A flexible hose is connected to the bottom of the paint tank, and the bottom of the flexible hose is connected to the spray head. The head is a fan-shaped atomizing nozzle that can evenly atomize and spray paint onto the floor surface. The mounting bracket is L-shaped, and the paint tank is rectangular to store paint. The elastic fixing structure composed of springs and limiting plates allows for easy installation and removal of the paint tank, while also providing cushioning and fixation during equipment operation. The bottom of the hose is connected to the nozzle, ensuring a stable supply of paint from the tank to the nozzle. The first motor starts, driving the threaded rod to rotate. Driven by the threaded rod, the threaded sleeve reciprocates linearly along the axial direction of the threaded rod. Through the connecting rod, the sliding sleeve and the nozzle move synchronously on the sliding rod. During this process, the paint in the tank is delivered to the nozzle through the hose, and the nozzle evenly sprays the paint onto the floor surface. Due to the guiding effect of the sliding rod and sliding sleeve, the movement trajectory of the nozzle is stable. Combined with the high-precision transmission of the threaded rod and threaded sleeve, the movement speed and distance of the nozzle can be controlled, achieving uniform and efficient painting operations.

[0008] The present invention is further configured such that the cleaning component includes a mounting frame, one side of which is movably connected to the outer casing via a rotating shaft; a belt drive assembly is fixedly connected to the surface of the mounting frame; a second motor is fixedly connected to the surface of the belt drive assembly; the output end of the second motor is fixedly connected to the belt drive assembly; a cleaning roller is fixedly connected to one side of the belt drive assembly; a third motor is fixedly connected to one side of the outer casing surface; a circular gear is fixedly connected to the output end of the third motor; and a sector gear is fixedly connected to the other side of the mounting frame surface. The sector gear meshes with the circular gear, and the circular gear is driven by the third motor. The rotating mechanism, with its meshing of circular and sector gears, drives the mounting bracket to rotate around its axis, thereby adjusting the height of the cleaning roller. This allows for flexible adjustment based on the thickness of different flooring types, ensuring the cleaning roller remains in close contact with the floor surface. Regardless of floor thickness, it achieves excellent cleaning results, effectively removing dust and impurities from the floor surface and preventing incomplete cleaning from affecting subsequent painting quality. A second motor drives a belt drive assembly, propelling the cleaning roller to rotate at high speed. Belt drives offer smooth transmission and low noise, ensuring stable operation of the cleaning roller and enabling rapid and comprehensive cleaning of the floor surface, thus improving cleaning efficiency and quality.

[0009] The present invention is further configured such that the drying mechanism includes a drying chamber, the bottom of which is fixedly connected to a workbench, and a mounting base is fixedly connected to the top of the drying chamber. A fan is fixedly connected to both the front and rear ends of the top of the mounting base. This combination of the drying chamber and the fan allows for rapid blowing of hot air onto the floor, accelerating the drying process of the paint on the floor surface. The fan ensures that the hot air is more evenly distributed within the drying chamber, guaranteeing that all parts of the floor can dry quickly and evenly, reducing problems such as floor deformation and cracking caused by uneven drying, and improving the product qualification rate.

[0010] The present invention is further configured such that a conveying roller is provided on the top of the workbench, and the conveying rollers are equally distributed. The conveying rollers can provide stable and uniform conveying of the floor. The equal distribution ensures that the floor is subjected to uniform force during the conveying process, avoiding jamming, deviation and other situations, and ensuring that the floor can pass smoothly through the cleaning component, the painting component and the drying mechanism, so as to realize a continuous and efficient production process.

[0011] The present invention is further configured such that a sliding rod is fixedly connected to the bottom of the outer shell, and the surface of the sliding rod is slidably connected to a sliding sleeve. The sliding sleeve slides smoothly along the sliding rod to ensure the stability of the movement trajectory of the spray head. With the transmission of the threaded rod and the threaded sleeve, the position and movement speed of the spray head can be controlled, thereby achieving uniform painting operation and improving the painting quality and effect.

[0012] The present invention is further configured such that springs are fixedly connected to the four corners of the surface of the fixing frame, and a limiting plate is fixedly connected to one side of the spring. One side of the limiting plate contacts the paint box. The spring and the limiting plate form an elastic fixing structure for fixing the paint box, which makes the installation and disassembly of the paint box very convenient. When it is necessary to replace the paint box or maintain the paint box, it can be easily operated by overcoming the elastic force of the spring, saving time and labor costs.

[0013] The present invention is further provided that a control panel is fixedly connected to the surface of the drying box. The control panel is electrically connected to the drying box and the fan through wires. The operator can conveniently set parameters such as drying temperature, time and fan speed according to different floor materials, paint thickness and other actual conditions, so as to realize intelligent control and improve the accuracy and controllability of the drying process.

[0014] The present invention has the following beneficial effects.

[0015] 1. This utility model uses a first motor to drive a threaded rod to rotate, causing the threaded sleeve to move along the threaded rod, which in turn drives the spray head to reciprocate above the floor, achieving uniform paint spraying. Compared with traditional manual or simple mechanical spraying, it can control the spraying range and thickness, greatly improving the uniformity and quality of the paint spraying, enhancing the aesthetics and protective performance of the floor. The paint box adopts a detachable design, and the spray head can be adapted to various types of paints, whether water-based paint, oil-based paint, or special function paint, all of which can achieve good spraying results.

[0016] 2. This utility model uses a third motor to drive a circular gear to rotate. The sector gear, under meshing action, drives the mounting frame to rotate around the shaft, thereby adjusting the height of the cleaning roller. This allows the cleaning roller to closely fit the floor surface of different thicknesses. Whether it is thinner laminate flooring or thicker engineered wood flooring, it can perform all-round and efficient cleaning, effectively removing dust and impurities from the floor surface, avoiding the impact of residue on the paint quality, ensuring the quality of floor molding, and significantly improving the equipment's adaptability to cleaning different specifications of flooring. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0018] Figure 1 This is a three-dimensional diagram of a floor forming device.

[0019] Figure 2 In a type of flooring molding equipment Figure 1 A magnified view of part A.

[0020] Figure 3 This is a side perspective view of a floor forming device.

[0021] Figure 4 This is a three-dimensional diagram of the connection structure between the fixing frame and the paint box in a floor forming equipment.

[0022] Figure 5 This is a perspective view of a nozzle and its connection structure in a floor forming device.

[0023] Figure 6 This is a cross-sectional view of the outer casing of a floor forming device.

[0024] In the attached diagram: 1. Workbench; 2. Spray painting assembly; 21. Housing; 22. First motor; 23. Threaded rod; 24. Threaded sleeve; 25. Connecting rod; 26. Sliding sleeve; 27. Spray nozzle; 28. Fixing frame; 29. ​​Paint box; 210. Hose; 3. Cleaning assembly; 31. Mounting frame; 32. Belt drive assembly; 33. Second motor; 34. Cleaning roller; 35. Third motor; 36. Circular gear; 37. Sector gear; 4. Drying mechanism; 41. Drying box; 42. Mounting base; 43. Fan; 5. Conveyor roller; 6. Sliding rod; 7. Spring; 8. Limiting plate; 9. Control panel. Detailed Implementation

[0025] The technical solutions of the present invention will be described below with reference to the accompanying drawings of the embodiments of the present invention. The described embodiments are only some embodiments of the present invention, and not all embodiments.

[0026] Example 1

[0027] Please see Figure 1-6 This utility model is a floor forming device, including a workbench 1. A spray painting component 2 is fixedly connected to one side of the top of the workbench 1. A cleaning component 3 is provided on one side of the spray painting component 2. A drying mechanism 4 is fixedly connected to the other side of the top of the workbench 1. The spray painting component 2 includes a housing 21. A first motor 22 is fixedly connected to one side of the inner cavity of the housing 21. A threaded rod 23 is fixedly connected to the output end of the first motor 22. One side of the threaded rod 23 is movably connected to the inner wall of the housing 21 through a bearing. A threaded sleeve 24 is threadedly connected to the surface of the threaded rod 23. A connecting rod 25 is fixedly connected to the bottom of the threaded sleeve 24. The bottom of the connecting rod 25 penetrates the inner cavity of the housing 21 and extends to the outside of the housing 21. A sliding sleeve 26 is fixedly connected to the bottom of the connecting rod 25. A spray nozzle 27 is fixedly connected to one side of the sliding sleeve 26. A fixing frame 28 is fixedly connected to the other side of the housing 21. A paint tank 29 is provided on one side of the fixing frame 28. A hose 210 is connected to the bottom of the paint tank 29. The bottom of the hose 210 is connected to the spray nozzle 27.

[0028] Specifically: the nozzle 27 is a fan-shaped atomizing nozzle, capable of evenly atomizing and spraying the paint onto the floor surface; the fixing frame 28 is L-shaped; the paint tank 29 is rectangular and used to store paint; the elastic fixing structure composed of spring 7 and limiting plate 8 allows for easy installation and removal of the paint tank 29, while also providing buffering and fixing during equipment operation; the bottom of the hose 210 is connected to the nozzle 27, enabling stable delivery of paint from the paint tank 29 to the nozzle 27; the first motor 22 starts, driving the threaded rod 23 to rotate, and the threaded sleeve 24... Driven by the threaded rod 23, it reciprocates linearly along the axial direction of the threaded rod 23. Through the connecting rod 25, it drives the sliding sleeve 26 and the nozzle 27 to move synchronously on the sliding rod 6. During this process, the paint in the paint tank 29 is delivered to the nozzle 27 through the hose 210. The nozzle 27 sprays the paint evenly on the floor surface. Due to the guiding effect of the sliding rod 6 and the sliding sleeve 26, the movement trajectory of the nozzle 27 is stable. With the high-precision transmission of the threaded rod 23 and the threaded sleeve 24, the movement speed and distance of the nozzle 27 can be controlled to achieve uniform and efficient painting operation.

[0029] Example 2

[0030] Please see Figure 1-6 Based on Embodiment 1, the cleaning component 3 includes a mounting frame 31. One side of the mounting frame 31 is movably connected to the outer casing 21 via a rotating shaft. A belt drive assembly 32 is fixedly connected to the surface of the mounting frame 31. A second motor 33 is fixedly connected to the surface of the belt drive assembly 32. The output end of the second motor 33 is fixedly connected to the belt drive assembly 32. A cleaning roller 34 is fixedly connected to one side of the belt drive assembly 32. A third motor 35 is fixedly connected to one side of the surface of the outer casing 21. A circular gear 36 is fixedly connected to the output end of the third motor 35. A sector gear 37 is fixedly connected to the other side of the surface of the mounting frame 31. The sector gear 37 meshes with the circular gear 36. (Drying mechanism) 4 includes a drying oven 41, the bottom of which is fixedly connected to the workbench 1. A mounting base 42 is fixedly connected to the top of the drying oven 41. A fan 43 is fixedly connected to the front and rear ends of the top of the mounting base 42. A conveying roller 5 is provided on the top of the workbench 1. The conveying rollers 5 are evenly distributed. A sliding rod 6 is fixedly connected to the bottom of the outer shell 21. The surface of the sliding rod 6 is slidably connected to the sliding sleeve 26. Springs 7 are fixedly connected to the four corners of the surface of the fixed frame 28. A limit plate 8 is fixedly connected to one side of the spring 7. One side of the limit plate 8 is in contact with the paint box 29. A control panel 9 is fixedly connected to the surface of the drying oven 41. The control panel 9 is electrically connected to the drying oven 41 and the fan 43 through wires.

[0031] Specifically: The third motor 35 drives the circular gear 36 to rotate, and the circular gear 36 meshes with the sector gear 37 to drive the mounting bracket 31 to rotate around the shaft, thereby adjusting the height of the cleaning roller 34. This allows for flexible adjustment according to the thickness of different flooring, ensuring that the cleaning roller 34 always adheres tightly to the floor surface. Regardless of the floor thickness, it achieves a good cleaning effect, effectively removing dust and impurities from the floor surface and preventing incomplete cleaning from affecting the quality of subsequent painting. The second motor 33 drives the belt drive assembly 32, causing the cleaning roller 34 to rotate at high speed. The belt drive has the characteristics of smooth transmission and low noise, ensuring the stable operation of the cleaning roller 34 and quickly and thoroughly cleaning the floor surface, improving cleaning efficiency and quality. The combined design of the drying chamber 41 and the fan 43 can quickly blow hot air onto the floor, accelerating the drying process of the paint on the floor surface. The fan 43 ensures that the hot air is more evenly distributed in the drying chamber 41, ensuring that all parts of the floor dry quickly and evenly, reducing problems such as floor deformation and cracking caused by uneven drying. The system improves the product qualification rate. The conveyor roller 5 provides stable and uniform conveying for the flooring. The equidistant distribution ensures that the flooring is subjected to uniform force during conveying, avoiding jamming or deviation. This ensures that the flooring can smoothly pass through the cleaning component 3, the painting component 2, and the drying mechanism 4, achieving a continuous and efficient production process. The sliding sleeve 26 slides smoothly along the sliding rod 6, ensuring the stability of the movement trajectory of the nozzle 27. With the transmission of the threaded rod 23 and the threaded sleeve 24, the position and movement speed of the nozzle 27 can be controlled, thereby achieving uniform painting operations and improving the painting quality and effect. The spring 7 and the limiting plate 8 form an elastic fixing structure for fixing the paint box 29, making the installation and disassembly of the paint box 29 very convenient. When it is necessary to replace the paint box 29 or maintain the paint box 29, it can be easily operated by overcoming the elasticity of the spring 7, saving time and labor costs. Operators can easily set parameters such as drying temperature, time, and fan speed 43 according to different flooring materials, paint thickness, and other actual conditions, achieving intelligent control and improving the accuracy and controllability of the drying process.

[0032] The working principle of this utility model is as follows: the floor to be processed is placed on the conveyor roller 5. Driven by the conveyor roller 5, the floor passes through the cleaning component 3, the painting component 2 and the drying mechanism 4 in sequence according to the set path, ensuring the continuity of the entire processing flow.

[0033] When the floor is conveyed to the cleaning component 3, the second motor 33 starts, driving the belt drive component 32 to rotate. The belt drive component 32 drives the cleaning roller 34 to rotate. The bristles on the surface of the cleaning roller 34 come into contact with the floor surface and remove dust, impurities and other debris through friction. At the same time, the third motor 35 starts working, and the circular gear 36 at its output end rotates. The circular gear 36 meshes with the sector gear 37 to drive the mounting bracket 31 to rotate around the shaft. The height of the cleaning roller 34 is adjusted by adjusting the rotation angle of the third motor 35 according to the thickness of the floor, ensuring that the cleaning roller 34 is always in close contact with the floor surface to achieve the best cleaning effect. After cleaning is completed, the floor continues to be conveyed forward by the conveyor roller 5.

[0034] When the floor enters the painting assembly 2 area, the first motor 22 starts, driving the threaded rod 23 to rotate. Driven by the threaded rod 23, the threaded sleeve 24 reciprocates linearly along the axial direction of the threaded rod 23. The threaded sleeve 24 drives the connecting rod 25 and the sliding sleeve 26 to move synchronously on the sliding rod 6. Due to the guiding effect of the sliding rod 6 and the sliding sleeve 26, the movement trajectory of the nozzle 27 is stable. During this process, the paint in the paint tank 29 is delivered to the nozzle 27 through the hose 210. The nozzle 27 can evenly atomize and spray the paint onto the floor surface. By controlling the speed and number of rotations of the first motor 22, the movement speed and distance of the nozzle 27 can be adjusted, thereby ensuring that the painting of the floor surface is uniform and efficient. Moreover, the amount of paint sprayed and the coverage area of ​​the nozzle 27 can be adjusted according to different painting process requirements.

[0035] After the floor has been painted, it continues to be conveyed by the conveyor roller 5 to the drying mechanism 4. The drying chamber 41 and the fan 43 are started, drawing in and heating the outside air, and then blowing it evenly onto the floor surface. The operator can easily set the drying temperature, time and fan speed parameters according to the actual situation such as the floor material and paint thickness through the control panel 9 on the surface of the drying chamber 41. The hot air circulates in the drying chamber 41, accelerating the drying process of the paint on the floor surface, while ensuring that all parts of the floor can dry quickly and evenly, effectively reducing problems such as floor deformation and cracking caused by uneven drying, and improving the product qualification rate.

[0036] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A floor forming device, comprising a workbench (1), characterized in that: A painting assembly (2) is fixedly connected to one side of the top of the workbench (1), a cleaning assembly (3) is provided on one side of the painting assembly (2), and a drying mechanism (4) is fixedly connected to the other side of the top of the workbench (1). The painting assembly (2) includes a housing (21). A first motor (22) is fixedly connected to one side of the inner cavity of the housing (21). A threaded rod (23) is fixedly connected to the output end of the first motor (22). One side of the threaded rod (23) is movably connected to the inner wall of the housing (21) through a bearing. A threaded sleeve (24) is threadedly connected to the surface of the threaded rod (23). A connecting rod (25) is fixedly connected to the bottom of the threaded sleeve (24). The bottom of the connecting rod (25) The part penetrates the inner cavity of the outer shell (21) and extends to the outside of the outer shell (21). The bottom of the connecting rod (25) is fixedly connected to a sliding sleeve (26). One side of the sliding sleeve (26) is fixedly connected to a nozzle (27). The other side of the outer shell (21) is fixedly connected to a fixing frame (28). One side of the fixing frame (28) is provided with a paint box (29). The bottom of the paint box (29) is connected to a flexible hose (210). The bottom of the flexible hose (210) is connected to the nozzle (27).

2. The floor forming equipment according to claim 1, characterized in that: The cleaning component (3) includes a mounting bracket (31), one side of which is movably connected to the outer shell (21) via a rotating shaft. A belt drive assembly (32) is fixedly connected to the surface of the mounting bracket (31), and a second motor (33) is fixedly connected to the surface of the belt drive assembly (32). The output end of the second motor (33) is fixedly connected to the belt drive assembly (32). A cleaning roller (34) is fixedly connected to one side of the belt drive assembly (32). A third motor (35) is fixedly connected to one side of the surface of the outer shell (21), and a circular gear (36) is fixedly connected to the output end of the third motor (35). A sector gear (37) is fixedly connected to the other side of the surface of the mounting bracket (31), and the sector gear (37) meshes with the circular gear (36).

3. The floor forming equipment according to claim 1, characterized in that: The drying mechanism (4) includes a drying box (41), the bottom of which is fixedly connected to the workbench (1), and a mounting base (42) is fixedly connected to the top of the drying box (41). A fan (43) is fixedly connected to the front and rear ends of the top of the mounting base (42).

4. The floor forming equipment according to claim 1, characterized in that: The top of the workbench (1) is provided with conveying rollers (5), which are equidistantly distributed.

5. The floor forming equipment according to claim 1, characterized in that: The bottom of the outer shell (21) is fixedly connected to a slide rod (6), and the surface of the slide rod (6) is slidably connected to the slide sleeve (26).

6. The floor forming equipment according to claim 1, characterized in that: Springs (7) are fixedly connected to the four corners of the surface of the fixing frame (28). A limiting plate (8) is fixedly connected to one side of the spring (7), and one side of the limiting plate (8) is in contact with the paint box (29).

7. The floor forming equipment according to claim 3, characterized in that: The surface of the drying oven (41) is fixedly connected to a control panel (9), which is electrically connected to the drying oven (41) and the fan (43) via wires.

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