Sorting mechanism for upper-layer glass plate and lower-layer glass plate

Abstract

The utility model relates to the technical field of glass plate sorting equipment, in particular to an upper and lower double-layer glass plate sorting mechanism which comprises a rotary table, two glass plate supporting assemblies are installed above the rotary table, and a connecting shaft is installed between the two glass plate supporting assemblies. The glass plate supporting assembly comprises a supporting plate, a glass plate body is installed on the outer side of the supporting plate, a supporting seat mechanism is fixedly connected to the lower portion of the supporting plate, a fixing plate is fixedly connected to one end of the supporting seat mechanism, the fixing plate and the supporting plate are located on the same horizontal plane, and a water vapor removing mechanism is fixedly installed between the fixing plate and the supporting plate. According to the large-area rapid drying device, under the humid environment, the problem that water vapor is prone to being condensed on the surface of the glass plate is effectively solved, generated airflow is in contact with the heating pipe through the air outlet groove and the air guide cover, heat is rapidly transmitted to the upper surface of the glass plate, and large-area rapid drying is achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of glass disc sorting equipment, specifically a sorting mechanism for upper and lower double-layer glass discs. Background Technology

[0002] The glass disc sorting mechanism, also known as a machine vision inspection machine, works by using a CCD camera to capture image signals of the target being inspected. These signals are converted into digital signals based on information such as pixel distribution, brightness, and color. Subsequently, the image processing system performs a series of operations on these digital signals to accurately extract the characteristics of the target, such as area, quantity, position, and length. By comparing preset allowable limits and other conditions, the system can automatically determine the results, including whether the size meets the standard, whether the quantity is correct, whether it is qualified, and whether it exists, thereby achieving efficient automatic detection and identification functions. The upper and lower double-layer glass disc sorting mechanism adopts a two-layer structure, with glass discs installed on each layer. Two sets of glass discs can rotate simultaneously. This design allows the equipment to process two sets of glass discs at the same time, improving work efficiency.

[0003] However, in humid environments, water vapor easily condenses on the glass surface, causing materials to adhere tightly to the glass disc. This not only hinders the normal flow and sorting process of the materials but may also cause mutual adhesion between materials, thus making it impossible to achieve accurate sorting results. Therefore, a sorting mechanism with upper and lower double-layer glass discs is proposed to address the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a sorting mechanism with upper and lower double-layer glass discs to solve the problem that in humid environments, water vapor easily condenses on the glass surface, causing materials to adhere tightly to the glass discs, hindering the normal flow and sorting process of materials, and may also cause mutual adhesion between materials, thus making it impossible to achieve accurate sorting results.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A double-layer glass tray sorting mechanism includes a turntable. Two glass tray support assemblies are mounted on the top of the turntable, and a connecting shaft is installed between the two glass tray support assemblies. Each glass tray support assembly includes a support plate, a glass tray body is mounted on the outer side of the support plate, a support base mechanism is fixedly connected to the bottom of the support plate, and a fixed plate is fixedly connected to one end of the support base mechanism. The fixed plate and the support plate are located on the same horizontal plane, and a dehumidification mechanism is fixedly installed between the fixed plate and the support plate. The dehumidification mechanism includes a mounting plate, blades are fixedly connected to the bottom end of the mounting plate, an air outlet groove is opened in the middle of the mounting plate, and an air guide shroud is fixedly connected to the top of the mounting plate near the fixed plate. A heating tube is fixedly connected to the inner side of the air guide shroud.

[0007] As a further optimization of this utility model, the support base mechanism includes a support base body, and the number of support base bodies is set to a plurality of them. The plurality of support base bodies are arranged in a circular pattern at equal intervals. Support rods are fixedly connected between the plurality of support base bodies. A placement groove and a ventilation hole are opened in the middle of the support base body. The ventilation hole is located at both ends of the placement groove. One end of the ventilation hole extends to the outside of the support base body. The inside of the placement groove is connected to the inside of the ventilation hole.

[0008] As a further optimization of this utility model, the air guide cover and the mounting plate are located on the same axis, the inner side of the air guide cover has an arc-shaped structure, and the air guide cover is located above the glass plate body.

[0009] As a further optimization of this utility model, the blade has an inclined structure, and the number of blades is set to several, with the several blades arranged in a circular pattern at equal intervals, and the blades are located inside the placement groove.

[0010] As a further optimization of this utility model, the number of air outlet slots is set to several, the inner shape of the air outlet slots is fan-shaped, and the air outlet slots are located above the blades.

[0011] As a further optimization of this utility model, the heating tube is located in the middle of the inner side of the air guide shroud, the heating tube corresponds vertically to the air outlet groove, and the heating tube has a ring structure.

[0012] As a further optimization of this utility model, the two fixed disks are located above and below the connecting shaft, respectively. The center of the lower fixed disk is fixedly connected to the transmission end of the turntable, and the two fixed disks and the connecting shaft are located on the same central axis.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In this invention, the glass disc support assembly, support base mechanism, and dehumidification mechanism effectively solve the problem of easy condensation of water vapor on the surface of the glass disc in humid environments. The dehumidification mechanism can be installed in the gap between the glass disc body and the fixed disc. The rotation of the fixed disc drives the installation disc and blades to rotate. The generated airflow comes into contact with the heating tube through the air outlet groove and air guide hood. Heat is quickly transferred to the upper surface of the glass disc, achieving large-area rapid drying. The placement groove and ventilation hole design of the support base body do not affect the contact between the blades and the air, but also facilitate air flow, ensuring the dehumidification effect and ensuring the normal flow and sorting of materials on the glass disc. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a side view of the overall structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the glass disk support assembly of this utility model;

[0018] Figure 4 This is an exploded structural diagram of the glass disk support assembly of this utility model;

[0019] Figure 5 This is a schematic diagram of the rear structure of the support base mechanism of this utility model;

[0020] Figure 6 This is a schematic diagram of the cross-sectional structure of the water vapor removal mechanism of this utility model.

[0021] In the diagram: 1. Turntable;

[0022] 2. Glass disk support assembly; 21. Support disk; 22. Glass disk body;

[0023] 23. Support base mechanism; 231. Support base body; 232. Support rod; 233. Placement slot; 234. Ventilation hole;

[0024] 24. Fixed plate;

[0025] 25. Moisture removal mechanism; 251. Mounting plate; 252. Blades; 253. Air outlet duct; 254. Air guide shroud; 255. Heating tube;

[0026] 3. Connecting shaft. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0029] Please see Figure 1-6 This utility model provides a technical solution:

[0030] A double-layer glass tray sorting mechanism includes a turntable 1. Two glass tray support assemblies 2 are mounted on the top of the turntable 1, and a connecting shaft 3 is installed between the two glass tray support assemblies 2. Each glass tray support assembly 2 includes a support plate 21, a glass tray body 22 is mounted on the outer side of the support plate 21, and a support base mechanism 23 is fixedly connected to the bottom of the support plate 21. One end of the support base mechanism 23 is fixedly connected to a fixed plate 24. The two fixed plates 24 are located above and below the connecting shaft 3, respectively. The center of the lower fixed plate 24 is connected to the transmission mechanism of the turntable 1. The two fixed disks 24 and the connecting shaft 3 are located on the same central axis. The fixed disk 24 and the support disk 21 are located on the same horizontal plane. A water vapor removal mechanism 25 is fixedly installed between the fixed disk 24 and the support disk 21. The water vapor removal mechanism 25 includes a mounting disk 251. A blade 252 is fixedly connected to the bottom end of the mounting disk 251. An air outlet slot 253 is opened in the middle of the mounting disk 251. An air guide hood 254 is fixedly connected to the top of the mounting disk 251 near the fixed disk 24. A heating tube 255 is fixedly connected to the inner side of the air guide hood 254.

[0031] As a further implementation of this solution, the support base mechanism 23 includes a support base body 231. The number of support base bodies 231 is set to several, and the several support base bodies 231 are arranged in a circular pattern at equal intervals. Support rods 232 are fixedly connected between the several support base bodies 231. A placement groove 233 and a ventilation hole 234 are opened in the middle of the support base body 231. The ventilation hole 234 is located at both ends of the placement groove 233. One end of the ventilation hole 234 extends to the outside of the support base body 231. The inside of the placement groove 233 is connected to the inside of the ventilation hole 234. This arrangement allows the support base mechanism 23 to closely cooperate with the ventilation system in terms of support structure.

[0032] As a further implementation of this solution, the air guide hood 254 and the mounting plate 251 are located on the same axis. The inner side of the air guide hood 254 has an arc-shaped structure. The air guide hood 254 is located above the glass plate body 22. This arrangement avoids airflow dispersion, which may lead to poor drying effect in some areas. The arc-shaped structure on the inner side of the air guide hood 254 can guide the airflow along the surface of the glass plate body 22, which is more in line with the shape of the glass plate and effectively covers all positions of the glass plate body 22, thereby improving drying efficiency.

[0033] As a further implementation of this solution, the inclined structure of the blade 252 is provided. The number of blades 252 is set to several, and the several blades 252 are arranged in a circular pattern at equal intervals. The blades 252 are located inside the placement groove 233. This arrangement can ensure that the airflow is blown out evenly from all directions, so that the entire circumference of the glass plate body 22 can be blown with the same intensity of drying airflow, which optimizes the airflow distribution and improves the uniformity of the drying effect.

[0034] As a further implementation of this solution, several air outlet slots 253 are provided. The inner side of the air outlet slot 253 is fan-shaped and located above the blades 252. The heating tube 255 is located in the middle of the inner side of the air guide shroud 254. The heating tube 255 corresponds vertically to the air outlet slot 253. The heating tube 255 has a ring structure. The ring structure of the heating tube 255 can evenly heat the surrounding air, ensuring that the temperature of the hot air blown out from all directions is consistent, so that all areas of the glass plate can be heated and defogged to the same extent, thus improving the overall effect of removing water vapor.

[0035] Work process: Move the turntable 1 to a suitable position, power the upper and lower double-layer glass disc sorting mechanism with an external power supply, set the rotation speed of the drive shaft of the turntable 1 and the heating temperature of the heating tube 255 through the external PLC control system, place the material to be sorted near the material conveying equipment, turn on the power of the upper and lower double-layer glass disc sorting mechanism, at this time the drive shaft of the turntable 1 provides power for the rotation of the fixed disc 24, with the cooperation of the connecting shaft 3, the two glass disc support components 2 rotate synchronously. The connecting shaft 3 is set at the center of the fixed disc 24 to ensure the stability of the fixed disc 24 during the rotation process. The fixed disc 24 drives the glass disc body 22 to rotate through the cooperation of the support base mechanism 23 and the support disc 21.

[0036] In high-humidity environments, water vapor easily condenses on the surface of the glass disc body 22, causing materials to adhere to the glass disc and affecting normal material flow and screening. To address this issue, the glass disc body 22 is connected to the fixed disc 24 via a support mechanism 23, with the support mechanism 23 located below both the glass disc body 22 and the fixed disc 24. This creates a gap between the glass disc body 22 and the fixed disc 24, which, through a fixed connector, allows the installation of a dehumidification mechanism 25. When the fixed disc 24 rotates, it drives the mounting disc 251 to rotate. The rotation of the mounting disc 251, in turn, causes several inclined blades 252 to rotate synchronously below it. The blades 252 increase the contact area between the mounting disc 251 and the air. The airflow generated by the blades 252 is transported upward through the air outlet 253 to the upper air guide hood 254 and comes into contact with the upper heating pipe 255. Under the action of the airflow, heat is transferred from the inside to the outside to the upper surface of the glass plate body 22, which can quickly achieve the drying process of the glass plate body 22 with a wide drying range. In this process, in order not to affect the contact between the corresponding blades 252 and the air, the support body 231 has a placement groove 233 and a ventilation hole 234 respectively in the middle part. The placement groove 233 provides a placement space for the blades 252. The placement groove 233 is conducive to air flow. The support rod 232 makes the connection between several support bodies 231 more secure.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sorting mechanism for upper and lower double-layer glass disks, comprising a turntable (1), characterized in that: Two glass disk support assemblies (2) are installed above the turntable (1), and a connecting shaft (3) is installed between the two glass disk support assemblies (2). The glass plate support assembly (2) includes a support plate (21), a glass plate body (22) is installed on the outside of the support plate (21), a support base mechanism (23) is fixedly connected to the bottom of the support plate (21), a fixed plate (24) is fixedly connected to one end of the support base mechanism (23), the fixed plate (24) and the support plate (21) are located on the same horizontal plane, and a water vapor removal mechanism (25) is fixedly installed between the fixed plate (24) and the support plate (21). The desiccant mechanism (25) includes a mounting plate (251), with blades (252) fixedly connected to the bottom end of the mounting plate (251), an air outlet groove (253) opened in the middle of the mounting plate (251), and an air guide hood (254) fixedly connected to the top of the mounting plate (251) near the fixed plate (24), with a heating tube (255) fixedly connected to the inner side of the air guide hood (254).

2. The sorting mechanism for upper and lower double-layer glass disks according to claim 1, characterized in that: The support base mechanism (23) includes a support base body (231), and the number of support base bodies (231) is set to a plurality of them. The plurality of support base bodies (231) are arranged in a circular pattern at equal intervals. Support rods (232) are fixedly connected between the plurality of support base bodies (231). A placement groove (233) and a ventilation hole (234) are provided in the middle of the support base body (231). The ventilation hole (234) is located at both ends of the placement groove (233). One end of the ventilation hole (234) extends to the outside of the support base body (231). The inside of the placement groove (233) is connected to the inside of the ventilation hole (234).

3. The sorting mechanism for upper and lower double-layer glass disks according to claim 1, characterized in that: The air guide cover (254) and the mounting plate (251) are located on the same axis. The inner side of the air guide cover (254) is an arc-shaped structure. The air guide cover (254) is located above the glass plate body (22).

4. The sorting mechanism for upper and lower double-layer glass disks according to claim 1, characterized in that: The blade (252) has an inclined structure, and the number of blades (252) is set to several. The several blades (252) are arranged in a circular pattern at equal intervals, and the blades (252) are located inside the placement groove (233).

5. The sorting mechanism for upper and lower double-layer glass disks according to claim 1, characterized in that: The number of air outlet slots (253) is set to several, the inner side of the air outlet slots (253) is fan-shaped, and the air outlet slots (253) are located above the blades (252).

6. The upper and lower double-layer glass disk sorting mechanism according to claim 1, characterized in that: The heating tube (255) is located in the middle of the inner side of the air guide shroud (254). The heating tube (255) corresponds vertically to the air outlet groove (253). The heating tube (255) has a ring structure.

7. The sorting mechanism for upper and lower double-layer glass disks according to claim 1, characterized in that: The two fixed disks (24) are located above and below the connecting shaft (3) respectively. The center of the fixed disk (24) located below is fixedly connected to the transmission end of the turntable (1). The two fixed disks (24) and the connecting shaft (3) are located on the same central axis.

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