Mixed loading prevention automatic hole separation device

Abstract

The utility model discloses an anti-mixed loading automatic hole separating device which comprises a fixing plate and an air pump installed at the rear end of the fixing plate, the outer wall of the front end of the fixing plate is fixedly connected with a fixing seat, a plurality of exhaust pipes are arranged on the outer walls of the upper end and the lower end of the fixing seat at equal intervals, and a plurality of control valves are fixedly connected to the outer wall of the front end of the fixing seat at equal intervals. A plurality of exhaust pipes are arranged on the outer sides of the exhaust pipes to control ejection and closing of gas, rubber layers are arranged on the outer sides of the exhaust pipes, a plurality of separation strips are fixedly connected between the rubber layers and the exhaust pipes at equal intervals, and the rubber layers and the separation strips are installed, the outer sides of the exhaust pipes are wrapped with the rubber layers, and the separation strips are arranged between the rubber layers and the exhaust pipes. Once an exhaust pipe or a connection area leaks air, a rubber layer can be blown, an operator can visually see and rapidly position the air leakage position and find air leakage in real time in the operation process, shutdown is not needed, and the influence on the production schedule is reduced to the maximum extent.

Description

Technical Field

[0001] This utility model belongs to the technical field of industrial automation equipment, specifically relating to an automatic cavity separation device for preventing mixed loading. Background Technology

[0002] The anti-mixing automatic cavity sorting device is a key piece of equipment used in the manufacturing production process. It aims to solve the problem of easy confusion between products of different specifications and models during production and assembly, and to achieve accurate classification and orderly placement of products. The cavity sorting execution system accurately allocates products to the corresponding cavity based on the judgment results of the detection and identification system, ensuring that the products are placed precisely.

[0003] However, conventional methods for detecting exhaust pipe leaks often rely on complex instruments and equipment, such as airtightness testers. These instruments are complex to operate, require professional personnel, and the testing process is time-consuming. In large-scale production scenarios, testing each exhaust pipe and its connecting areas one by one would consume a lot of time and seriously affect production progress. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic cavity separation device to prevent mixed loading, so as to solve the problem mentioned in the background art that conventional exhaust pipe leakage detection often relies on complex instruments such as air tightness testers, which are complicated to operate, require professional personnel, and take a long time to detect. In large-scale production, it is extremely time-consuming to detect exhaust pipes and connection areas one by one, which seriously affects the production progress.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic cavity separation device for preventing mixed filling, comprising a fixing plate and an air pump installed at the rear end of the fixing plate;

[0006] A fixing seat is fixedly connected to the front outer wall of the fixing plate;

[0007] Multiple exhaust pipes are equidistantly arranged on the outer walls of the upper and lower ends of the fixed base;

[0008] Multiple control valves are fixedly connected at equal intervals to the front outer wall of the fixed base to control the gas ejection and shut-off.

[0009] A rubber layer is provided on the outer side of each of the multiple exhaust pipes, and multiple separator strips are fixedly connected at equal intervals between the multiple rubber layers and the exhaust pipes.

[0010] Preferably, the circular outer walls of the plurality of rubber layers are provided with a wear-resistant layer.

[0011] Preferably, each of the multiple rubber layers has a connecting layer on both ends to bond with the fixing seat and the nozzle, thereby restricting the position of the rubber layers.

[0012] Preferably, the surfaces of the plurality of wear-resistant layers are striped, and the plurality of separators are made of rubber material.

[0013] Preferably, a socket is fixedly connected to the outer wall of the left end of the air pump for connection with an external power source to supply power to the air pump.

[0014] Preferably, the upper and lower ends of the fixed base are provided with air vents on the inner walls, and one end of each of the multiple exhaust pipes is fixedly connected to a connector for screwing and fixing with the air vent.

[0015] Preferably, a fixing head is fixedly connected to the outer wall of the left end of the fixing base, and multiple fixing holes are equidistantly opened on the outer wall of the front end of the fixing plate near the right side.

[0016] Preferably, a signal receiver is provided inside the mounting base.

[0017] Compared with the prior art, this utility model provides an automatic cavity-separating device to prevent mixed filling, which has the following beneficial effects:

[0018] By installing a rubber layer and separator strips, and by wrapping the exhaust pipe with a rubber layer and setting a separator strip at a certain length between the rubber layer and the exhaust pipe, when air leakage occurs in the exhaust pipe or its connection area, the rubber layer will be blown outward. Operators can visually observe the abnormal bulging of the rubber layer during equipment operation, thereby quickly locating the leak. The condition of the rubber layer can be directly observed during equipment operation, and the leak can be detected in real time without stopping the equipment, thus minimizing the impact on production progress. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of an automatic cavity-separating device for preventing mixed filling according to this utility model.

[0020] Figure 2 This is a partial structural schematic diagram of the exhaust pipe area from the side view of this utility model.

[0021] Figure 3 This is a partial structural schematic diagram of the side cross-section of the rubber layer region of this utility model.

[0022] In the diagram: 1. Fixing plate; 2. Fixing base; 3. Exhaust pipe; 4. Control valve; 5. Fixing head; 6. Socket; 7. Air pump; 8. Fixing hole; 9. Air outlet; 10. Connector; 11. Connecting layer; 12. Rubber layer; 13. Wear-resistant layer; 14. Separator strip. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides, for example Figure 1-3 The automatic cavity separation device for preventing mixed filling shown includes a fixed plate 1 and an air pump 7 installed at the rear end of the fixed plate 1.

[0025] A fixing seat 2 is fixedly connected to the outer wall of the front end of the fixing plate 1;

[0026] Multiple exhaust pipes 3 are equidistantly arranged on the outer walls of the upper and lower ends of the fixed base 2;

[0027] Multiple control valves 4 are fixedly connected at equal intervals on the front outer wall of the fixed base 2 to control the gas ejection and shut-off. The air pump 7 provides air pressure as the core component and delivers gas to the fixed base 2 through the connected exhaust pipe 3. The fixed base 2 is equipped with multiple control valves 4 that can be opened or closed as needed to precisely control the gas ejection time and volume. When the air pump 7 is running, the gas is ejected through the exhaust pipe 3 in a specific manner and distributed to different exhaust pipes 3 according to the set program. The exhaust pipes 3 and valves are arranged in a reasonable manner to realize the automatic distribution of the contents to be dispensed.

[0028] A rubber layer 12 is provided on the outside of multiple exhaust pipes 3. Multiple partition strips 14 are fixedly connected at equal intervals between the multiple rubber layers 12 and the exhaust pipes 3. When the exhaust pipe 3 is damaged and leaks, the leaking gas will blow the rubber layer 12 up and the partition strips 14 will divide the exhaust pipe 3 into sections. Thus, when the rubber layer 12 is seen to be up, the leak location can be quickly found and repaired.

[0029] like Figure 3 As shown, wear-resistant layers 13 are provided on the circular outer walls of multiple rubber layers 12, and connecting layers 11 are provided on both ends of multiple rubber layers 12 to bond with the fixing seat 2 and the nozzle, thereby restricting the position of the rubber layers 12.

[0030] The connecting layer 11 is disposed on both ends of the multiple rubber layers 12. Its main function is to bond the rubber layers 12 to the fixed base 2 and the nozzle, and to tightly connect the rubber layers 12 with other key components, ensuring that the rubber layers 12 will not move or fall off during operation, thus maintaining the stability of the entire structure. The presence of the wear-resistant layer 13 greatly improves the wear resistance of the surface of the rubber layers 12. In actual working scenarios, the rubber layers 12 may rub against surrounding objects, such as conveyed materials and surrounding mechanical parts. The wear-resistant layer 13 can effectively resist this friction, reduce the wear of the rubber layers 12 caused by friction, and extend the service life of the rubber layers 12 and the entire component.

[0031] like Figure 3 As shown, the surfaces of the multiple wear-resistant layers 13 are striped, and the multiple separators 14 are all made of rubber material.

[0032] The striped design further enhances the function of the wear-resistant layer 13. The striped surface increases the friction between the material and the contacting object. When the material passes through the area where the rubber layer 12 is located, the striped wear-resistant layer 13 can better grip the material, preventing the material from sliding too fast on the surface, which could lead to poor conveying or positional deviation.

[0033] like Figure 1 As shown, a socket 6 is fixedly connected to the outer wall of the left end of the air pump 7 for connection with an external power source to supply power to the air pump 7.

[0034] The socket 6 serves to establish a connection with an external power source. By plugging the socket 6 into an external power source, the air pump 7 can be provided with the electrical energy required for its operation.

[0035] like Figure 1 As shown, air vents 9 are provided inside the outer walls of both the upper and lower ends of the fixed base 2. One end of each of the multiple exhaust pipes 3 is fixedly connected to a connector 10 for screwing and fixing with the air vents 9. A fixing head 5 is fixedly connected to the outer wall of the left end of the fixed base 2. Multiple fixing holes 8 are provided at equal intervals on the outer wall of the front end of the fixed plate 1 near the right side.

[0036] The vent 9 is the channel for gas to flow out of the fixed base 2. The connector 10, which is fixedly connected to one end of multiple exhaust pipes 3, is tightly connected to the vent 9 by screwing. This screwing method not only ensures the tightness of the connection and prevents gas leakage, but also facilitates disassembly and maintenance when needed. Both the fixed head 5 and the fixed hole 8 can be connected by bolts, pins and other fasteners to ensure the stability of the fixed plate 1 during system operation, so that it will not be displaced due to external forces or vibrations caused by gas flow.

[0037] like Figure 1 As shown, a signal receiver is installed inside the mounting base 2.

[0038] The signal receiver can receive specific signals from the external control system, which contain control commands for the operation of the air pump 7. When the signal receiver receives these signals, it converts them into electrical signals and transmits them to the connected control circuit or other related equipment through the internal circuit to control and adjust the output power of the air pump 7 and control the opening and closing of the valve 4.

[0039] The implementation principle of this embodiment is as follows: the air pump 7 provides air pressure as the core component, and delivers gas to the fixed base 2 through the connected exhaust pipe 3. The fixed base 2 is equipped with multiple control valves 4 that can be opened or closed as needed to precisely control the gas ejection time and volume. When the air pump 7 is running, the gas is ejected through the exhaust pipe 3 in a specific manner and distributed to different exhaust pipes 3 according to the set program. The exhaust pipes 3 and valves are arranged and controlled in a reasonable manner to realize the automatic distribution of the contents to be dispensed. When the exhaust pipe 3 is damaged and leaks, the leaking gas will inflate the rubber layer 12 and divide the exhaust pipe 3 into sections through the separator strip 14. Thus, when the rubber layer 12 is found to be bulging, the leak location can be quickly found and repaired.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic cavity separation device for preventing mixed filling, comprising a fixed plate (1) and an air pump (7) installed at the rear end of the fixed plate (1); A fixing seat (2) is fixedly connected to the outer wall of the front end of the fixing plate (1); Multiple exhaust pipes (3) are equidistantly arranged on the outer walls of the upper and lower ends of the fixed base (2); Multiple control valves (4) are fixedly connected at equal intervals to the front outer wall of the fixed base (2) to control the gas ejection and shut-off; Its features are: A rubber layer (12) is provided on the outer side of each of the multiple exhaust pipes (3), and multiple partition strips (14) are fixedly connected at equal intervals between the multiple rubber layers (12) and the exhaust pipes (3).

2. The automatic cavity-separating device for preventing mixed filling according to claim 1, characterized in that: The circular outer walls of the multiple rubber layers (12) are provided with a wear-resistant layer (13).

3. The automatic cavity-separating device for preventing mixed filling according to claim 1, characterized in that: Each of the multiple rubber layers (12) has a connecting layer (11) on both ends to bond with the fixing seat (2) and the nozzle, thereby restricting the position of the rubber layer (12).

4. The automatic cavity-separating device for preventing mixed filling according to claim 2, characterized in that: The surfaces of the multiple wear-resistant layers (13) are striped, and the multiple separators (14) are made of rubber material.

5. The automatic cavity-separating device for preventing mixed filling according to claim 1, characterized in that: A socket (6) is fixedly connected to the outer wall of the left end of the air pump (7) for connection with an external power source to supply power to the air pump (7).

6. The automatic cavity-separating device for preventing mixed filling according to claim 1, characterized in that: The upper and lower ends of the fixed base (2) are provided with air outlets (9) on the inner walls of the outer walls. One end of each of the multiple exhaust pipes (3) is fixedly connected to a connector (10) so as to be screwed and fixed to the air outlet (9).

7. The automatic cavity-separating device for preventing mixed filling according to claim 1, characterized in that: The left end of the fixed base (2) is fixedly connected to a fixed head (5), and the front end of the fixed plate (1) is provided with multiple fixed holes (8) at equal intervals near the right side.

8. The automatic cavity-separating device for preventing mixed filling according to claim 1, characterized in that: The mounting base (2) is equipped with a signal receiver.

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