Surface cleaning device for wire processing

Abstract

The utility model relates to the technical field of wire production and cleaning, in particular to a surface cleaning device for wire processing, which comprises a bottom plate, an unwinding assembly arranged on the bottom plate, a groove body mounted on the bottom plate, a cleaning liquid filled in the groove body, a liquid discharge pipe connected to the groove body, a first wire guide roller connected to the groove body, and a second wire guide roller connected to the groove body. The height of the second wire guide roller is lower than the height of the first wire guide roller, a first cleaning assembly and a second cleaning assembly which are used for cleaning wires are arranged on the groove body, a rolling and brushing assembly used for rolling and brushing the surfaces of the wires is arranged on the bottom plate, and an auxiliary assembly used for assisting in winding the wires is arranged on the bottom plate. The bottom plate is provided with a winding assembly used for placing the winding roller and winding the electric wire. The problem that the product quality is affected due to the fact that impurities adhere to the surface of the electric wire is solved.

Description

Technical Field

[0001] This utility model relates to the field of wire production cleaning technology, and in particular to a surface cleaning device for wire processing. Background Technology

[0002] Although most factories are dust-free during wire production, absolute cleanliness cannot be guaranteed. Wire surfaces may still have foam, dust, or workers' sweat adhering to them. When cleaning these impurities, the wires are coiled and coiled, making it impossible to thoroughly clean the outer surface. Wires with impurities on their surface will affect the quality of the final product. Utility Model Content

[0003] To address the issue of impurities adhering to the surface of electrical wires and affecting product quality, this application provides a surface cleaning device for electrical wire processing.

[0004] The surface cleaning device for wire processing provided in this application adopts the following technical solution:

[0005] A surface cleaning device for wire processing includes a base plate, an unwinding assembly for placing an unwinding roller wound with wire on the base plate, a tank filled with cleaning fluid on the base plate, a drain pipe connected to the tank and located at the bottom of one side of the tank, a first guide roller connected to the tank and arranged along the width direction of the tank, with one first guide roller on each side opposite to the opening of the tank, a second guide roller connected to the tank and arranged parallel to the first guide roller, two second guide rollers arranged at the same height in the tank, the height of the second guide roller being lower than that of the first guide roller, a first cleaning assembly and a second cleaning assembly for cleaning the wire on the tank, a brush assembly for brushing the surface of the wire on the base plate, an auxiliary assembly for assisting in winding the wire on the base plate, and a winding assembly for placing a winding roller and winding the wire on the base plate.

[0006] Preferably, the unwinding assembly includes a first fixing frame, a fixing rod, a limiting block, and a first fixing bolt. The first fixing frame is connected to the base plate, the fixing rod is connected to the first fixing frame, the fixing rod is arranged in a direction perpendicular to the first fixing frame, and the limiting block is connected to the end of the fixing rod by the first fixing bolt.

[0007] Preferably, the first cleaning component includes a fixing block, an air diffuser pipe, an air diffuser plate and an aerator. The fixing block is installed at the bottom inside the tank. A plurality of fixing blocks are uniformly arranged along the length direction of the tank. The air diffuser pipe is installed inside the tank through the fixing block. The air diffuser pipe is arranged in an "L" shape. The air diffuser plate is connected to the air diffuser pipe. The air diffuser plate is arranged along the length direction of the air diffuser pipe. The aerator is connected to the bottom plate. The air diffuser pipe and the aerator are connected to each other. The air diffuser plate is located below the second wire roller.

[0008] Preferably, the second cleaning component includes a first pushing cylinder, a brush plate and bristles. The first pushing cylinder is connected to the bottom plate. The piston rod of the first pushing cylinder penetrates into the tank. The brush plate is connected to the piston rod of the first pushing cylinder. The brush plate is arranged in a "匚" shape. The hollow part of the brush plate can allow the wire to pass through. The bristles are connected to two opposite inner walls of the brush plate.

[0009] Preferably, the rolling brush component includes a second fixing frame, a first fixed bearing, a brush roller and a driving motor. The second fixing frame is connected to the bottom plate. The second fixing frame is arranged in a "凵" shape. One second fixing frame is provided on each side of the wire moving path. The first fixed bearing is connected to the second fixing frame. One first fixed bearing is provided on each of the opposite sides of the second fixing frame. The brush roller is connected between the two first fixed bearings. The brush roller is arranged along the direction parallel to the wire moving path. The driving motor is connected to the second fixing frame. The output shaft of the driving motor is coaxially connected to the roller shaft of the brush roller through a coupling. The bristles of the two brush rollers can contact the surface of the wire.

[0010] Preferably, the auxiliary component includes a high platform, a second pushing cylinder, a mounting plate, a mounting frame and a concave roller. The high platform is connected to the bottom plate. The second pushing cylinder is connected to the high platform. The piston rod of the second pushing cylinder is arranged along the direction perpendicular to the wire moving path. The mounting plate is connected to the piston rod of the second pushing cylinder. The mounting frame is connected to the mounting plate. The mounting frame is arranged in a "凵" shape. The concave roller is connected to the mounting frame. The groove of the concave roller can allow the wire to be stuck in.

[0011] Preferably, the winding component includes a third fixing frame, a winding motor, a second fixed bearing, a rotating shaft, a connecting block, a second fixing bolt and a third fixing bolt. The third fixing frame is connected to the bottom plate. The second fixed bearing is connected to the third fixing frame. The rotating shaft is connected inside the second fixed bearing. The winding motor is connected to the third fixing frame. The output shaft of the winding motor is coaxially connected to the rotating shaft through a coupling. The connecting block is connected to the end of the rotating shaft through the second fixing bolt. The third fixing bolt is connected to the connecting block for locking the winding roller.

[0012] Preferably, a limiting ring is connected to the second guide roller, and two limiting rings are provided on each second guide roller. A wire can pass through between the two limiting rings, and the limiting ring is in contact with the wire.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] This utility model provides a surface cleaning device for wire processing, including a base plate, an unwinding assembly, a tank, a drain pipe, a first guide roller, a second guide roller, a first cleaning assembly, a second cleaning assembly, a brush assembly, an auxiliary assembly, and a take-up assembly. During operation, the unwinding roller with the wire wound on it is installed on the unwinding assembly, and an empty take-up roller is placed on the take-up assembly. The wire on the unwinding roller is then wound around the first and second guide rollers on the tank, immersing the wire in the cleaning solution. The wire then passes through the first cleaning assembly, the second cleaning assembly, the brush assembly, and the auxiliary assembly before connecting to the take-up roller. During cleaning, the take-up assembly provides traction to the wire, and the cleaning solution in the tank cleans the wire surface. The first and second cleaning assemblies further enhance the cleaning effect. The brush assembly then dries the cleaned wire surface. During take-up, the auxiliary assembly moves the wire back and forth, ensuring the wire is evenly distributed on the take-up roller, thus improving the problem of impurities adhering to the wire surface and affecting product quality. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the surface cleaning device for wire processing in an embodiment of this application;

[0016] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 yes Figure 1 Enlarged view of point B in the middle;

[0018] Figure 4 yes Figure 1 Enlarged view of point C in the middle.

[0019] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Unwinding assembly; 21. First fixing frame; 22. Fixing rod; 23. Limiting block; 24. First fixing bolt; 3. Tank; 31. Drain pipe; 32. First guide roller; 33. Second guide roller; 331. Limiting ring; 4. First cleaning assembly; 41. Fixing block; 42. Aeration pipe; 43. Aeration disc; 44. Aerator; 5. Second cleaning assembly; 51. First pushing cylinder; 52. Brush plate; 53. Brush 6. Brush roller assembly; 61. Second fixing frame; 62. First fixing bearing; 63. Brush roller; 64. Drive motor; 7. Auxiliary assembly; 71. Platform; 72. Second push cylinder; 73. Mounting plate; 74. Mounting bracket; 75. Concave roller; 8. Rewinding assembly; 81. Third fixing frame; 82. Rewinding motor; 83. Second fixing bearing; 84. Rotating shaft; 85. Connecting block; 86. Second fixing bolt; 87. Third fixing bolt. Detailed Implementation

[0020] To enable those skilled in the art to better understand the present invention, the solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation or specific orientation structure and operation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0022] This application discloses a surface cleaning apparatus for wire processing. (Refer to...) Figure 1 , Figure 2 , Figure 3 and Figure 4, The surface cleaning device for wire processing includes a bottom plate 1. On the bottom plate 1, there is a unwinding component 2 for placing an unwinding roller with a wire wound around it. A trough 3 is installed on the bottom plate 1, and the trough 3 is filled with cleaning liquid. A drain pipe 31 is connected to the trough 3, and the drain pipe 31 is located at the bottom on one side of the trough 3. A first wire roller 32 is connected to the trough 3. The first wire roller 32 is arranged along the width direction of the trough 3, and one first wire roller 32 is provided on each of the two opposite sides of the trough opening of the trough 3. A second wire roller 33 is connected inside the trough 3. The second wire roller 33 is arranged parallel to the first wire roller 32, and two second wire rollers 33 are provided at the same height inside the trough 3. The height where the second wire roller 33 is located is lower than the height where the first wire roller 32 is located. A first cleaning component 4 and a second cleaning component 5 for cleaning the wire are provided on the trough 3. A rolling brush component 6 for rolling and brushing the surface of the wire is provided on the bottom plate 1. An auxiliary component 7 for assisting in winding the wire is provided on the bottom plate 1. A winding component 8 for placing a winding roller and winding the wire is provided on the bottom plate 1.

[0023] The unwinding component 2 includes a first fixing frame 21, a fixing rod 22, a limiting block 23, and a first fixing bolt 24. The first fixing frame 21 is connected to the bottom plate 1, the fixing rod 22 is connected to the first fixing frame 21, the fixing rod 22 is arranged along a direction perpendicular to the first fixing frame 21, and the limiting block 23 is connected to the end of the fixing rod 22 through the first fixing bolt 24.

[0024] The first cleaning component 4 includes fixing blocks 41, an air diffuser pipe 42, an air diffuser plate 43, and an air blower 44. The fixing blocks 41 are installed on the inner bottom of the trough 3, and several fixing blocks 41 are evenly arranged along the length direction of the trough 3. The air diffuser pipe 42 is installed inside the trough 3 through the fixing blocks 41. The air diffuser pipe 42 is arranged in an "L" shape. The air diffuser plate 43 is connected to the air diffuser pipe 42. The air diffuser plate 43 is arranged along the length direction of the air diffuser pipe 42. The air blower 44 is connected to the bottom plate 1, and the air diffuser pipe 42 is connected to the air blower 44. The air diffuser plate 43 is located below the second wire roller 33.

[0025] The second cleaning component 5 includes a first pushing cylinder 51, a brush plate 52, and bristles 53. The first pushing cylinder 51 is connected to the bottom plate 1. The piston rod of the first pushing cylinder 51 passes through the trough 3. The brush plate 52 is connected to the piston rod of the first pushing cylinder 51. The brush plate 52 is arranged in a "C" shape, and the hollow part of the brush plate 52 can allow the wire to pass through. The bristles 53 are connected to two opposite inner walls of the brush plate 52.

[0026] The brush assembly 6 includes a second fixed frame 61, a first fixed bearing 62, a brush roller 63, and a drive motor 64. The second fixed frame 61 is connected to the base plate 1 and is arranged in a U-shape. The second fixed frame 61 is provided on both sides of the wire movement path. The first fixed bearing 62 is connected to the second fixed frame 61 and is provided on opposite sides of the second fixed frame 61. The brush roller 63 is connected between the two first fixed bearings 62 and is arranged in a direction parallel to the wire movement path. The drive motor 64 is connected to the second fixed frame 61. The output shaft of the drive motor 64 is coaxially connected to the roller shaft of the brush roller 63 through a coupling. The brushes of the two brush rollers 63 can contact the surface of the wire.

[0027] The auxiliary component 7 includes a raised platform 71, a second push cylinder 72, a mounting plate 73, a mounting bracket 74, and a concave roller 75. The raised platform 71 is connected to the base plate 1. The second push cylinder 72 is connected to the raised platform 71. The piston rod of the second push cylinder 72 is arranged in a direction perpendicular to the movement path of the wire. The mounting plate 73 is connected to the piston rod of the second push cylinder 72. The mounting bracket 74 is connected to the mounting plate 73 and is arranged in a "U" shape. The concave roller 75 is connected to the mounting bracket 74. The groove of the concave roller 75 allows the wire to be inserted.

[0028] The take-up assembly 8 includes a third fixed frame 81, a take-up motor 82, a second fixed bearing 83, a rotating shaft 84, a connecting block 85, a second fixing bolt 86, and a third fixing bolt 87. The third fixed frame 81 is connected to the base plate 1, the second fixed bearing 83 is connected to the third fixed frame 81, the rotating shaft 84 is connected inside the second fixed bearing 83, the take-up motor 82 is connected to the third fixed frame 81, the output shaft of the take-up motor 82 is coaxially connected to the rotating shaft 84 through a coupling, the connecting block 85 is connected to the end of the rotating shaft 84 through the second fixing bolt 86, and the third fixing bolt 87 is connected to the connecting block 85 to lock the take-up roll.

[0029] Limiting rings 331 are connected to the second guide roller 33. Two limiting rings 331 are provided on each second guide roller 33. The wire can pass through between the two limiting rings 331. The limiting rings 331 are in contact with the wire. When the wire is on the second guide roller 33, the wire slides and is in contact with the two limiting rings 331. The limiting rings 331 restrict the lateral movement of the wire and prevent the wire from moving left and right significantly during cleaning, which would affect the subsequent winding.

[0030] The implementation principle of the surface cleaning device for wire processing in this embodiment is as follows: Before the cleaning operation, the operator puts the unwinding roller with the wire on the fixed rod 22, and connects the limiting block 23 to the end of the fixed rod 22 by the first fixing bolt 24 to prevent the unwinding roller from detaching from the fixed rod 22. Then, the empty take-up roller is put on the rotating shaft 84, and the connecting block 85 is connected to the rotating shaft 84 by the second fixing bolt 86. The connecting block 85 is connected to the take-up roller by the third fixing bolt 87. Then, the wire on the unwinding roller passes over the first guide roller 32 from above and the second guide roller 33 from below. At the same time, the wire passes through the middle of the brush plate 52. Then, the wire passes between the two brush rollers 63 and is placed in the groove of the concave roller 75 and then connected to the take-up roller.

[0031] During cleaning, the take-up motor 82 provides traction to the wire. When the wire is in the tank 3, the cleaning liquid in the tank 3 cleans the surface of the wire. At the same time, the aerator 44 aerates the cleaning liquid through the aeration pipe 42 and the aeration disc 43. The rising bubbles not only agitate the cleaning liquid and improve the cleaning effect on the surface of the wire, but also carry some impurities to the surface of the cleaning liquid, ensuring that the middle layer of the cleaning liquid is clean. The first push cylinder 51 pushes the brush plate 52 to move back and forth, and the brush bristles 53 sweep the surface of the wire to further improve the cleaning effect. Then, the drive motor 64 drives the brush roller 63 to rotate, and the brush roller 63 is used to brush and dry the cleaned surface of the wire. During take-up, the second push cylinder 72 drives the concave roller 75 to move back and forth, so that the wire can be evenly distributed on the take-up roller.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of this utility model, and the protection scope of this utility model is not limited to the above embodiments. All technical solutions within the scope of this utility model's concept are within the protection scope of this utility model. It should be pointed out that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A surface cleaning device for wire processing, characterized in that: The system includes a base plate (1), on which an unwinding assembly (2) for placing an unwinding roller wound with wire is provided. A tank (3) is installed on the base plate (1), and the tank (3) is filled with cleaning fluid. A drain pipe (31) is connected to the tank (3) and is located at the bottom of one side of the tank (3). A first guide roller (32) is connected to the tank (3) and is arranged along the width direction of the tank (3). One first guide roller (32) is provided on each side opposite to the opening of the tank (3). A second guide roller (33) is connected inside the tank (3). The second guide roller (33) is arranged parallel to the first guide roller (32). There are two second guide rollers (33) at the same height in the trough (3). The height of the second guide roller (33) is lower than that of the first guide roller (32). The trough (3) is provided with a first cleaning component (4) and a second cleaning component (5) for cleaning the wire. The bottom plate (1) is provided with a brush assembly (6) for brushing the surface of the wire. The bottom plate (1) is provided with an auxiliary component (7) for assisting in winding the wire. The bottom plate (1) is provided with a winding assembly (8) for placing the winding roller and winding the wire.

2. The surface cleaning device for wire processing according to claim 1, characterized in that: The unwinding assembly (2) includes a first fixing frame (21), a fixing rod (22), a limiting block (23), and a first fixing bolt (24). The first fixing frame (21) is connected to the base plate (1), the fixing rod (22) is connected to the first fixing frame (21), the fixing rod (22) is arranged in a direction perpendicular to the first fixing frame (21), and the limiting block (23) is connected to the end of the fixing rod (22) by the first fixing bolt (24).

3. The surface cleaning device for wire processing according to claim 1, characterized in that: The first cleaning component (4) includes a fixing block (41), an aeration pipe (42), an aeration disc (43), and an aerator (44). The fixing block (41) is installed at the bottom of the tank (3). Several fixing blocks (41) are evenly arranged along the length of the tank (3). The aeration pipe (42) is installed in the tank (3) through the fixing block (41). The aeration pipe (42) is arranged in an "L" shape. The aeration disc (43) is connected to the aeration pipe (42). The aeration disc (43) is arranged along the length of the aeration pipe (42). The aerator (44) is connected to the bottom plate (1). The aeration pipe (42) and the aerator (44) are connected to each other. The aeration disc (43) is located below the second guide roller (33).

4. The surface cleaning device for wire processing according to claim 1, characterized in that: The second cleaning component (5) includes a first pushing cylinder (51), a brush plate (52) and bristles (53). The first pushing cylinder (51) is connected to the bottom plate (1). The piston rod of the first pushing cylinder (51) passes through the groove body (3). The brush plate (52) is connected to the piston rod of the first pushing cylinder (51). The brush plate (52) is arranged in a "C" shape. The hollow part of the brush plate (52) allows the wire to pass through. The bristles (53) are connected to two opposite inner walls of the brush plate (52).

5. The surface cleaning device for wire processing according to claim 1, characterized in that: The coiling brush component (6) includes a second fixing bracket (61), a first fixed bearing (62), a brush roller (63) and a driving motor (64). The second fixing bracket (61) is connected to the bottom plate ( 6. The surface cleaning device for wire processing according to claim 1, characterized in that: ​ 7. The surface cleaning device for wire processing according to claim 1, characterized in that: ​ 8. The surface cleaning device for wire processing according to claim 1, characterized in that: The second guide roller (33) is connected to a limiting ring (331). Two limiting rings (331) are provided on each second guide roller (33). A wire can pass between the two limiting rings (331), and the limiting ring (331) is in contact with the wire.

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