Mechanical cleaning equipment
By designing a perforated roller and a servo motor-driven high-pressure nozzle system for mechanical cleaning equipment, the problems of poor cleaning effect and time-consuming and labor-intensive process for mechanical parts have been solved, achieving efficient and comprehensive cleaning of parts.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 河北工业职业技术大学
- Filing Date
- 2025-05-17
- Publication Date
- 2026-04-24
AI Technical Summary
Existing methods for cleaning mechanical parts suffer from poor cleaning results and are time-consuming and labor-intensive. In particular, local rinsing and ultrasonic cleaning of small parts are inefficient and difficult to effectively remove stubborn dirt.
Design a mechanical cleaning device that uses a hollowed-out drum driven by a servo motor to rotate the rinsing pipe and intensively rinse the parts through a high-pressure nozzle. At the same time, the high-pressure nozzle and water supply pipe work together to achieve high-density close-range cleaning. Combined with a detachable filter plate and a controller for automatic control.
It enables efficient and comprehensive cleaning of mechanical parts, simplifies operation, improves cleaning efficiency and effectiveness, and reduces manpower consumption.
Smart Images

Figure CN224157396U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical parts cleaning technology, specifically a mechanical cleaning device. Background Technology
[0002] During machining and production, it is often necessary to clean the components to remove dirt and grime from their surfaces. This allows for better application and precision in subsequent processing and assembly, thereby improving the performance of the machinery.
[0003] In existing technologies, the cleaning methods for small parts generally involve two approaches: manual cleaning and ultrasonic cleaning. Manual cleaning typically involves placing small parts on a platform and using a handheld sprayer to rinse and clean them. However, because the position of the parts is not easily changed, only localized areas can be rinsed, resulting in poor cleaning effectiveness. Furthermore, manual cleaning is time-consuming and labor-intensive. Ultrasonic cleaning, on the other hand, is time-consuming and struggles to remove stubborn, adherent dirt, thus its cleaning efficiency needs improvement. Therefore, a mechanical cleaning device is proposed to address the aforementioned problems. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract, and the title, and such simplifications or omissions should not be used to limit the scope of this utility model.
[0005] Therefore, the purpose of this utility model is to provide a mechanical cleaning device to solve the problems of poor cleaning effect and time-consuming and labor-intensive existing mechanical parts cleaning methods mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a mechanical cleaning device, comprising a cleaning tank, wherein a hollow roller is horizontally installed inside the cleaning tank, the hollow roller has a first end shaft at one end and a second end shaft at the other end, and the first end shaft and the second end shaft are rotatably mounted inside the cleaning tank via bearings, a servo motor with its output shaft fixedly connected to the second end shaft is provided on the outside of the cleaning tank, a rinsing pipe is rotatably installed at both ends at the shaft center inside the hollow roller, a plurality of high-pressure nozzles are distributed along the length of the lower end of the rinsing pipe, one end of the rinsing pipe passes through the shaft center and the outer end of the first end shaft, a water supply pipe is fixedly connected to the outer end of the rinsing pipe, and a pressure pump with its outlet end connected to the water supply pipe is also provided on the outside of the cleaning tank;
[0007] The servo motor drives the perforated roller to rotate, while the rinsing pipe does not rotate with the perforated roller.
[0008] In a preferred embodiment of the mechanical cleaning equipment described in this utility model, a fixed joint is sealed between the water supply pipe and the rinsing pipe, and a support plate for installing the pressure pump and the water supply pipe is fixed on the outside of the cleaning tank.
[0009] In a preferred embodiment of the mechanical cleaning equipment described in this utility model, the top of the cleaning tank is provided with a lid, and the front of the cleaning tank is also provided with a discharge plate.
[0010] As a preferred embodiment of the mechanical cleaning equipment described in this utility model, the hollowed-out roller is further provided with an openable and closable guide door on one side.
[0011] As a preferred embodiment of the mechanical cleaning equipment described in this utility model, a drain valve is provided on one side of the bottom of the cleaning tank, and a filter plate is detachably installed inside the cleaning tank and located below the hollow roller.
[0012] In a preferred embodiment of the mechanical cleaning equipment described in this utility model, a controller is also provided on the outside of the cleaning tank, which is connected to the servo motor and the pressure pump respectively.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: When it is necessary to clean parts, this mechanical cleaning equipment opens and closes the guide door and puts the parts into the hollow drum. Then, the flushing pipe, with the cooperation of the high-pressure nozzle and the water supply pipe, sprays high-pressure cleaning water or cleaning liquid through the high-pressure nozzle to intensively flush the parts inside the drum. At the same time, the servo motor drives the hollow drum to rotate at a uniform speed, so that the parts inside the drum are constantly turned over. In this way, the high-density close-range high-pressure flushing can thoroughly clean the constantly turned parts, so that the mechanical parts are effectively cleaned. The operation is simple and the cleaning efficiency is high. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall external structure of this utility model;
[0015] Figure 2 This is a front view of the internal structure of the cleaning box of this utility model;
[0016] Figure 3 This utility model Figure 2 A magnified schematic diagram of the central part of the structure;
[0017] Figure 4 This is a schematic diagram of the hollowed-out roller structure of this utility model.
[0018] In the diagram: 10. Cleaning tank; 101. Tank cover; 102. Unloading plate; 103. Drain valve; 20. Hollowed-out roller; 201. First end shaft; 202. Second end shaft; 203. Guide gate; 30. Servo motor; 40. Flushing pipe; 401. High-pressure nozzle; 402. Water supply pipe; 403. Fixed joint; 50. Pressure pump; 60. Support plate; 70. Filter plate. Detailed Implementation
[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0022] Figures 1-4 The diagram shown is a complete structural schematic of a mechanical cleaning device according to this utility model. Please refer to [link / reference]. Figures 1-4 This embodiment of a mechanical cleaning device includes a cleaning tank 10. A perforated roller 20 is horizontally mounted inside the cleaning tank 10. One end of the perforated roller 20 has a first end shaft 201 and the other end has a second end shaft 202. The first end shaft 201 and the second end shaft 202 are rotatably mounted inside the cleaning tank 10 via bearings. A servo motor 30 is provided on the outside of the cleaning tank 10, with its output shaft fixedly connected to the second end shaft 202. A rinsing pipe 40 is rotatably mounted at both ends of the shaft inside the perforated roller 20. Multiple high-pressure nozzles 401 are distributed along the length of the lower end of the rinsing pipe 40. One end of the rinsing pipe 40 passes through the shaft center and the outer end of the first end shaft 201. A water supply pipe 402 is fixedly connected to the outer end of the rinsing pipe 40. A pressure pump 50 with its outlet end connected to the water supply pipe 402 is also provided on the outside of the cleaning tank 10. The servo motor 30 drives the perforated roller 20 to rotate, while the rinsing pipe 40 does not rotate with the perforated roller 20.
[0023] A fixed joint 403 is also sealed between the water supply pipe 402 and the flushing pipe 40. A support plate 60 for installing the pressure pump 50 and the water supply pipe 402 is fixed on the outside of the cleaning tank 10. In this embodiment, the water supply pipe 402 is positioned and installed by the support plate 60, so that the flushing pipe 40 will not rotate with the rotation of the hollow roller 20, so that the high pressure nozzle 401 at the bottom of the flushing pipe 40 can always face the components in the lower part of the hollow roller 20. In addition, the two ends of the flushing pipe 40 are rotatably connected to the first end shaft 201 and the second end shaft 202 through the sealing shaft, and will not hinder the normal rotation of the first end shaft 201, the second end shaft 202 and the hollow roller 20.
[0024] The cleaning tank 10 is equipped with a lid 101 on top and a discharge plate 102 on the front. The hollow roller 20 is also equipped with a guide door 203 that can be opened and closed on one side. In actual use, the lid 101 is opened, and the guide door 203 of the hollow roller 20 is rotated to the top by the drive motor. Then the guide door 203 is opened, and multiple parts are put into the hollow roller 20. After completion, the lid 101 and the guide door 203 are closed. When the parts are cleaned, the discharge plate 102 can be opened, and the tray can be placed on the support grid above the filter plate 70. The guide door 203 is then opened, and the parts fall into the tray. The cleaning process of the parts is completed by removing the tray. The operation is simple and easy to use.
[0025] Furthermore, a drain valve 103 is provided on one side of the bottom of the cleaning tank 10. A filter plate 70 is detachably installed inside the cleaning tank 10 and located below the hollow roller 20. It can be understood that the dirt and debris washed off the parts will be filtered by the filter plate 70 or other filtration devices, so that the screened water will not contain too many impurities, which is also conducive to the subsequent treatment or discharge of wastewater.
[0026] Furthermore, the outside of the cleaning tank 10 is also equipped with controllers that are connected to the servo motor 30 and the pressure pump 50 respectively. In order to further improve the ease of use of the cleaning equipment, the staff can control the automatic operation and rinsing process of the equipment through the controllers. The system will automatically remind you when the cleaning is completed, thus optimizing the user-friendly use of the equipment.
[0027] In summary, the mechanical cleaning equipment of this embodiment, when it is necessary to clean parts, opens and closes the guide door 203 and places the parts into the hollow drum 20. Then, the flushing pipe 40, in cooperation with the high-pressure nozzle 401 and the water supply pipe 402, sprays high-pressure cleaning water or cleaning liquid through the high-pressure nozzle 401 to intensively flush the parts below the drum. At the same time, the servo motor 30 drives the hollow drum 20 to rotate at a uniform speed, so that the parts inside the drum are constantly turned over. In this way, the high-density close-range high-pressure flushing can thoroughly clean the constantly turned parts, so that the mechanical parts are effectively cleaned.
[0028] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A mechanical cleaning device, characterized in that, The system includes a cleaning tank (10), inside which a perforated roller (20) is horizontally mounted. One end of the perforated roller (20) has a first end shaft (201), and the other end has a second end shaft (202). The first end shaft (201) and the second end shaft (202) are rotatably mounted inside the cleaning tank (10) via bearings. A servo motor (30) with its output shaft fixedly connected to the second end shaft (202) is provided on the outside of the cleaning tank (10). A flushing pipe (40) is rotatably installed at both ends of the inner shaft of the hollow roller (20). Multiple high-pressure nozzles (401) are distributed along the length of the lower end of the flushing pipe (40). One end of the flushing pipe (40) passes through the shaft center and the outer end of the first end shaft (201). A water supply pipe (402) is fixedly connected to the outer end of the flushing pipe (40). A pressure pump (50) with its water outlet connected to the water supply pipe (402) is also provided on the outside of the cleaning tank (10). The servo motor (30) drives the hollow roller (20) to rotate, while the flushing pipe (40) does not rotate with the hollow roller (20).
2. The mechanical cleaning equipment according to claim 1, characterized in that: A fixed joint (403) is also sealed between the water supply pipe (402) and the flushing pipe (40), and a support plate (60) for installing the pressure pump (50) and the water supply pipe (402) is fixed on the outside of the cleaning tank (10).
3. The mechanical cleaning equipment according to claim 1, characterized in that: The cleaning tank (10) is provided with a lid (101) on the top and a discharge plate (102) on the front.
4. The mechanical cleaning equipment according to claim 1, characterized in that: The hollow roller (20) is also provided with a guide gate (203) that can be opened and closed on one side.
5. The mechanical cleaning equipment according to claim 1, characterized in that: A drain valve (103) is also provided on one side of the bottom of the cleaning tank (10), and a filter plate (70) is detachably installed inside the cleaning tank (10) and located below the hollow roller (20).
6. The mechanical cleaning equipment according to claim 1, characterized in that: The cleaning tank (10) is also equipped with controllers that are connected to the servo motor (30) and the pressure pump (50) respectively.