Warping machine reed with cleaning device

By installing a cleaning component on the reed of the warping machine and utilizing the electrostatic adsorption effect of the capacitor plate discharge, the problem of disassembling the reed for cleaning the warping machine is solved, thereby improving production efficiency and product quality and reducing costs.

CN224157451UActive Publication Date: 2026-04-24ZAOYANG YUYUANXIANG TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZAOYANG YUYUANXIANG TEXTILE CO LTD
Filing Date
2025-03-17
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

The reeds of existing warping machines need to be disassembled and cleaned regularly, which affects production efficiency and makes it impossible to clean them without stopping the machine.

Method used

A cleaning component is installed on the reed of the warping machine, including a drive motor, cam, structural long plate, insulating cover and metal semi-cylinder. It uses the electrostatic adsorption effect of capacitor plate discharge to achieve electrostatic adsorption. The cleaning component can move up and down on the reed mechanism to adsorb residual cotton fibers and reduce yarn breakage.

Benefits of technology

It enables cleaning of the reed without stopping the machine, improving production efficiency and product quality, reducing yarn breakage, and lowering production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of warping equipment, in particular to a warping machine reed with a cleaning device, which comprises a bent frame and a reed mechanism for a warping machine, and a cleaning component is arranged on the rear side of the reed mechanism. The cleaning assembly comprises a driving motor, a cam is fixedly installed at the output end of the driving motor, a structural long plate is arranged on the upper side of the cam, a plurality of insulating covers are arranged on the front side of the structural long plate, two metal semi-cylinders wrap the inner sides of the insulating covers, a gap is formed between the two metal semi-cylinders, and the inner side of the gap is filled with an insulating filling layer. An installation base is fixedly installed on the rear sides of the metal semi-cylinders, and two conducting strips are inserted into the inner side of the installation base in a penetrating mode and electrically connected with the two metal semi-cylinders respectively. By means of the cleaning assembly, the reed mechanism can be cleaned under the non-stop condition, the production efficiency can be improved, the production cost can be reduced, the product quality can be improved, and the reed mechanism has important application value.
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Description

Technical Field

[0001] This utility model relates to the field of warping equipment technology, and in particular to a warping machine reed with a cleaning device. Background Technology

[0002] A warping machine is a type of mechanical equipment used in the textile industry. It is mainly used to evenly wind yarn onto a warp beam according to the number of yarns, length, and tension required by the weaving process.

[0003] In the existing technology, the reeds used in warping machines need to be cleaned regularly. During cleaning, the reed assembly needs to be disassembled for washing, and the equipment needs to be stopped during disassembly and cleaning, which seriously affects production efficiency. To address this, we propose a warping machine reed with a cleaning device to solve the above-mentioned technical drawbacks. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a warping machine reed with a cleaning device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A warping machine reed with a cleaning device includes a frame and a reed mechanism for the warping machine. A cleaning component is provided at the rear of the reed mechanism. The cleaning component includes a drive motor, a cam is fixedly mounted on the output end of the drive motor, a structural plate is provided on the upper side of the cam, and several insulating covers are provided on the front side of the structural plate. Two metal semi-cylinders are wrapped inside the insulating covers, and a gap is provided between the two metal semi-cylinders. The gap is filled with an insulating filler. A mounting base is fixedly mounted on the rear side of the metal semi-cylinders, and two conductive plates are inserted inside the mounting base. The two conductive plates are electrically connected to the two metal semi-cylinders respectively.

[0007] Furthermore, a mounting backplate and a mounting pad are fixedly installed on the inner side of the frame.

[0008] By adopting the above technical solution, the mounting backplate and mounting pad provide support connection points for the cleaning components.

[0009] Furthermore, the drive motor is fixedly mounted on the front side of the mounting backplate.

[0010] Furthermore, telescopic cylinders are symmetrically installed on the lower side of the long plate of the structure, the bottom of the telescopic cylinders is fixedly installed on the upper side of the mounting pad, and a tension spring is installed on the inner side of the telescopic cylinders.

[0011] By adopting the above technical solution, the tension spring installed inside the telescopic cylinder can provide a pull-back force. Combined with the self-weight of the structural long plate, the structural long plate always has a downward tendency. As a result, when the drive motor drives the cam to rotate, the structural long plate will move up and down back and forth.

[0012] Furthermore, the reed mechanism includes a frame, with several steel columns fixedly installed on the inner side of the frame, connecting rod seats fixedly connected to both sides of the frame, and mounting side plates fixedly installed on the outer ends of the connecting rod seats.

[0013] Furthermore, the mounting side plate is screwed onto the inside of the frame.

[0014] By adopting the above technical solution, the entire reed mechanism is installed on the inside of the frame by screwing the side plate, which facilitates disassembly, maintenance or replacement in the later stage.

[0015] Furthermore, several of the steel columns are equidistantly distributed along the inner side of the frame.

[0016] Furthermore, a rotating groove is provided on the upper side of the long plate of the structure, and a guide roller is rotatably installed on the inner side of the rotating groove.

[0017] By adopting the above technical solution, the guide roller provides guidance for the yarn during the warping process.

[0018] Furthermore, the insulating cover is inserted between the steel columns, and the gaps between the insulating cover and the steel columns correspond one-to-one.

[0019] Furthermore, a control switch is fixedly installed on the side wall of the rack.

[0020] By adopting the above technical solution, the control switch is used to control the working state of each electrical component in this utility model.

[0021] Compared with related technologies, the warping machine reed with a cleaning device proposed in this utility model has the following beneficial effects:

[0022] In this invention, a warping machine reed with a cleaning device is described. Through a cleaning assembly, an insulating cover is inserted between steel columns. Two metal semi-cylinders are arranged inside the insulating cover. When energized, a capacitor discharge effect is formed between the two metal semi-cylinders, enabling the insulating cover to have electrostatic adsorption. When the drive motor moves the structural plate up and down reciprocally, the insulating cover adsorbs the cotton fibers remaining on the steel columns during the warping process onto the outside of the insulating cover. Through effective cleaning, yarn breakage during production is reduced, improving product quality. Furthermore, this device can complete the cleaning of the reed mechanism without stopping the machine. It not only improves production efficiency and reduces production costs but also improves product quality, possessing significant application value. Attached Figure Description

[0023] Figure 1 A three-dimensional structural diagram of a warping machine reed with a cleaning device proposed in this utility model. Figure 1 ;

[0024] Figure 2 A three-dimensional structural diagram of a warping machine reed with a cleaning device proposed in this utility model. Figure 2 ;

[0025] Figure 3 This is a three-dimensional structural diagram of the reed mechanism;

[0026] Figure 4 Schematic diagram of the three-dimensional structure of the cleaning components Figure 1 ;

[0027] Figure 5 Schematic diagram of the three-dimensional structure of the cleaning components Figure 2 ;

[0028] Figure 6 A three-dimensional structural diagram showing the internal disassembly of the telescopic cylinder;

[0029] Figure 7 This is a schematic diagram of the three-dimensional cross-section of the inside of the insulating sleeve.

[0030] In the diagram: 1. Frame; 2. Control switch; 3. Reed mechanism; 31. Mounting side plate; 32. Connecting rod seat; 33. Frame; 34. Steel column; 4. Mounting back plate; 5. Mounting pad; 6. Cleaning assembly; 61. Drive motor; 62. Cam; 63. Structural long plate; 64. Rotary groove; 65. Guide roller shaft; 66. Insulating cover; 67. Metal semi-cylinder; 68. Insulating filler; 69. Mounting base; 610. Conductive sheet; 611. Telescopic cylinder; 612. Tension spring. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0032] Reference Figure 1-7A warping machine reed with a cleaning device includes a frame 1 and a reed mechanism 3 for the warping machine. A cleaning component 6 is provided on the rear side of the reed mechanism 3. The cleaning component 6 includes a drive motor 61. A cam 62 is fixedly installed on the output end of the drive motor 61. A structural long plate 63 is provided on the upper side of the cam 62. Several insulating covers 66 are provided on the front side of the structural long plate 63. Two metal semi-cylinders 67 are wrapped inside the insulating covers 66. A gap is provided between the two metal semi-cylinders 67. An insulating filler layer 68 is filled inside the gap. An mounting base 69 is fixedly installed on the rear side of the metal semi-cylinders 67. Two conductive plates 610 are inserted inside the mounting base 69. The two conductive plates 610 are electrically connected to the two metal semi-cylinders 67 respectively. A mounting back plate 4 and a mounting pad 5 are fixedly installed inside the frame 1.

[0033] In this embodiment, the drive motor 61 is fixedly installed on the front side of the mounting back plate 4.

[0034] Through the above structure, the mounting backplate 4 provides support for the drive motor 61.

[0035] In this embodiment, telescopic cylinders 611 are symmetrically installed on the lower side of the structural long plate 63. The bottom of the telescopic cylinders 611 is fixedly installed on the upper side of the mounting pad 5, and a tension spring 612 is installed on the inner side of the telescopic cylinders 611.

[0036] Through the above structure, the tension spring 612 provided inside the telescopic cylinder 611 can provide a downward pulling force, thereby giving the structural long plate 63 a downward movement tendency. When the drive motor 61 drives the cam to rotate, the lower side of the structural long plate 63 always abuts against the upper side of the cam 62, thereby synchronously driving the structural long plate 63 to slide up and down in the vertical direction.

[0037] In this embodiment, the reed mechanism 3 includes a frame 33, a plurality of steel columns 34 are fixedly installed on the inner side of the frame 33, a connecting rod seat 32 is fixedly connected to both sides of the frame 33, a mounting side plate 31 is fixedly installed on the outer end of the connecting rod seat 32, the mounting side plate 31 is screwed on the inner side of the frame 1, and the plurality of steel columns 34 are equidistantly distributed along the inner side of the frame 33.

[0038] With the above structure, several steel columns 34 are distributed at equal intervals along the inner side of the frame 33. The gap between the steel columns 34 is the path through which the yarn passes during the warping process. The reed mechanism 3 is used to comb the yarn neatly.

[0039] In this embodiment, a rotating groove 64 is provided on the upper side of the structural long plate 63, and a guide roller shaft 65 is rotatably installed inside the rotating groove 64.

[0040] Through the above structure, the guide roller 65 provides guidance for the yarn during the warping process, preventing the upper side of the entire cleaning assembly 6 from rubbing against the yarn.

[0041] In this embodiment, the insulating cover 66 is inserted between the steel columns 34 and the gaps between the insulating cover 66 and the steel columns 34 correspond one-to-one. A control switch 2 is fixedly installed on the side wall of the frame 1.

[0042] With the above structure, the insulating cover 66 is inserted between the steel columns 34. When the metal semi-cylinder 67 inside the insulating cover 66 is energized, it can generate an electrostatic adsorption effect around the insulating cover 66. When the insulating cover 66 slides up and down on the side of the steel column 34, it can adsorb the cotton lint left on the steel column 34 during the warping process, so as to avoid the residual cotton lint from getting tangled with the yarn during the conveying process, which would lead to yarn breakage and reduce the phenomenon of yarn breakage during the production process.

[0043] In this invention, when the yarn passes through the reed mechanism 3, the drive motor 61 can be turned on directly during the warping process, and the metal semi-cylinder 67 inside the insulating cover 66 is simultaneously energized. The drive motor 61 drives the cam 62 to rotate at low speed, and the structural plate 63 moves up and down under the driving action of the cam 62, thereby synchronously driving the insulating cover 66 to slide up and down inside the gap between the steel columns 34. Because the metal semi-cylinder 67 inside the insulating cover 66 is energized, a capacitor plate discharge effect is formed, which enables the insulating cover 66 to have an electrostatic adsorption effect. While the insulating cover 66 moves up and down, it adsorbs the cotton wool remaining on the steel columns 34 during the warping process, avoiding the residual cotton wool from tangling with the yarn during the conveying process, which would lead to yarn breakage. This device can simultaneously complete the cleaning work of the reed mechanism 3 during the warping process without stopping the machine, thus improving production efficiency.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0045] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A warping machine reed with a cleaning device, characterized in that, It includes a frame (1) and a reed mechanism (3) for a warping machine, wherein a cleaning component (6) is provided on the rear side of the reed mechanism (3). The cleaning component (6) includes a drive motor (61), a cam (62) is fixedly installed on the output end of the drive motor (61), a structural long plate (63) is provided on the upper side of the cam (62), a number of insulating covers (66) are provided on the front side of the structural long plate (63), two metal semi-cylinders (67) are wrapped inside the insulating cover (66), a gap is provided between the two metal semi-cylinders (67), the gap is filled with an insulating filler (68), a mounting base (69) is fixedly installed on the rear side of the metal semi-cylinders (67), two conductive plates (610) are inserted inside the mounting base (69), and the two conductive plates (610) are electrically connected to the two metal semi-cylinders (67) respectively.

2. The warping reed with a cleaning device according to claim 1, characterized in that, The mounting backplate (4) and mounting pad (5) are fixedly installed on the inner side of the frame (1).

3. A warping machine reed with a cleaning device according to claim 1, characterized in that, The drive motor (61) is fixedly installed on the front side of the mounting back plate (4).

4. A warping machine reed with a cleaning device according to claim 1, characterized in that, The long plate (63) of the structure is symmetrically equipped with telescopic cylinders (611) on the lower side. The bottom of the telescopic cylinder (611) is fixedly installed on the upper side of the mounting pad (5). A tension spring (612) is installed inside the telescopic cylinder (611).

5. A warping machine reed with a cleaning device according to claim 1, characterized in that, The steel reed mechanism (3) includes a frame (33), a number of steel columns (34) are fixedly installed on the inner side of the frame (33), and connecting rod seats (32) are fixedly connected on both sides of the frame (33). An installation side plate (31) is fixedly installed on the outer end of the connecting rod seat (32).

6. A warping machine reed with a cleaning device according to claim 5, characterized in that, The mounting side plate (31) is screwed onto the inside of the frame (1).

7. A warping machine reed with a cleaning device according to claim 5, characterized in that, Several of the steel columns (34) are equidistantly distributed along the inner side of the frame (33).

8. A warping machine reed with a cleaning device according to claim 1, characterized in that, A rotating groove (64) is provided on the upper side of the structural long plate (63), and a guide roller shaft (65) is rotatably installed inside the rotating groove (64).

9. A warping machine reed with a cleaning device according to claim 1, characterized in that, The insulating cover (66) is inserted between the steel columns (34) and the gaps between the insulating cover (66) and the steel columns (34) correspond one-to-one.

10. A warping machine reed with a cleaning device according to claim 1, characterized in that, A control switch (2) is fixedly installed on the side wall of the rack (1).