Bending device for profile forming machining

By incorporating replaceable molds and rotary drive components into the bending device, combined with electric telescopic components and hydraulic cylinders, the problem of difficult angle adjustment in existing bending machines has been solved, enabling multi-angle bending and profile positioning, thus improving the applicability and precision of profile processing.

CN224157574UActive Publication Date: 2026-04-24SHANGQIU ZHIXING NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGQIU ZHIXING NEW MATERIALS TECHNOLOGY CO LTD
Filing Date
2025-05-30
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing bending machines are not convenient for adjusting bending angles, making it difficult to adapt to the processing needs of various profile types, and lack effective profile positioning and limiting functions.

Method used

Design a bending device for profile forming and processing, with built-in replaceable bending dies and rotary drive components, combined with electric telescopic components and hydraulic cylinders, to achieve adaptive adjustment after die replacement and positioning and limiting of profiles. The die position is adjusted by bolts and screws, and the bending rollers assist in bending the profiles.

Benefits of technology

It achieves flexibility in multi-angle bending, ensures adaptability of profiles between different molds, improves the accuracy and efficiency of profile processing, and meets diverse door and window manufacturing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bending device for profile forming processing, which comprises a positioning disc, a replaceable bending die is mounted on the positioning disc, a rotary driving part is mounted in the middle of the positioning disc, an electric telescopic part is mounted on a driving shaft of the rotary driving part, a positioning seat is mounted at the telescopic end of the electric telescopic part, and the positioning seat is mounted on the positioning disc. A bending roller is installed in the positioning base, and a positioning frame is fixed to the side face of the positioning disc. According to the bending device for profile forming machining, the replaceable bending die is arranged in the bending device, the requirement of profiles for the bending angle is met by selecting the bending dies of different sizes, other matched structures can be adaptively adjusted when the bending dies are replaced, the feeding requirement during profile bending is met, and the bending efficiency is improved. And meanwhile, effective use of the bending roller after the bending die is replaced is guaranteed, in addition, the bending device can achieve positioning and limiting of the sectional material in the sectional material bending machining process, the bending roller is assisted in bending machining of the sectional material, and the sectional material can be conveniently prepared and formed.
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Description

Technical Field

[0001] This utility model relates to the technical field of profile processing equipment, specifically a bending device for profile forming and processing. Background Technology

[0002] Due to their high structural strength, corrosion resistance, and ease of processing, profiles are widely used in the construction industry, especially in the field of door and window manufacturing. In the production and manufacturing of doors and windows, in order to meet the market demand, the profile structure needs to be bent to improve the decorative effect and further enhance the structural strength of doors and windows, thus enriching the application of profiles in the field of doors and windows.

[0003] Currently, bending machines are commonly used to bend profiles. However, common bending machines are not conducive to adjusting the bending angle and are usually only used for bending the same type of profile, resulting in low applicability. Since there are many types of doors and windows, there are more requirements for the bending angle of the profiles. Therefore, it is necessary to design a bending device that can bend to multiple arcs to meet the structural requirements of the profiles during the manufacturing of doors and windows. Utility Model Content

[0004] The technical problem this invention aims to solve is to overcome existing defects and provide a bending device for profile forming and processing. This device includes replaceable bending dies, allowing for the selection of different sized dies to meet the bending angle requirements of the profile. Furthermore, when changing the bending dies, other supporting structures can be adaptively adjusted to meet the feeding requirements during profile bending. Simultaneously, it ensures the effective use of the bending rollers after changing the bending dies. In addition, this bending device can position and limit the profile during the bending process, assisting the bending rollers in bending the profile, facilitating profile preparation and forming, and effectively solving the problems in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a bending device for profile forming and processing, comprising a positioning plate, on which a replaceable bending die is mounted, a rotary drive component is mounted in the middle of the positioning plate, and an electric telescopic component is mounted on the drive shaft of the rotary drive component, a positioning seat is mounted at the telescopic end of the electric telescopic component, a bending roller is mounted inside the positioning seat, a positioning frame is fixed on the side of the positioning plate, and an adjustable placement frame is provided on the positioning frame, and a positioning component for positioning the profile is provided inside the placement frame.

[0006] As a preferred technical solution of this utility model, the positioning component includes a limiting frame, which is located at the end of the placement frame away from the positioning disk, and the placement frame is provided with a screw for adjusting and positioning the position of the limiting frame.

[0007] As a preferred technical solution of this utility model, a positioning frame is fixed on the lower side of the placement frame, and a number of connecting parts are provided between the positioning frame and the placement frame. The connecting parts include a connecting plate. One end of the connecting plate is fixed on the lower side of the positioning frame, and the other end of the connecting plate is slidably disposed in the positioning frame. The positioning frame is equipped with positioning screws for positioning the connecting plate.

[0008] As a preferred technical solution of this utility model, a limiting frame is provided on the side of the positioning plate corresponding to the position of the placement frame, and the limiting frame and the bending mold are arranged in the same direction. An installation frame is installed on the lower side of the positioning plate. The limiting frame includes an adjustment plate that is slidably arranged in the installation frame, and a limiting plate is fixed at the end of the adjustment plate. A fastening screw for positioning the position of the adjustment plate is installed on the installation frame.

[0009] As a preferred embodiment of this utility model, the rotary drive component includes a motor assembly mounted on a positioning disk, and a reducer is mounted on the output shaft of the motor assembly. The electric telescopic component is mounted on the output shaft of the reducer.

[0010] As a preferred embodiment of this utility model, a mounting base is installed on the output shaft of the reducer, and the electric telescopic component includes a hydraulic cylinder installed in the mounting base, with the positioning seat fixed at the telescopic end of the hydraulic cylinder.

[0011] As a preferred embodiment of this utility model, a support frame is installed on the lower side of the positioning disk and the lower side of the positioning frame to support and position them.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. The bending device for profile forming and processing according to this utility model uses a bending die fixed on a positioning plate by bolts. The bending die can be replaced by removing the bolts. When the diameter of the bending die used is different, the angle of the profile bent by it is different. The bending die can be installed and set according to the bending requirements.

[0014] 2. The bending device for profile forming and processing of this utility model drives the electric telescopic component to rotate on the positioning plate through a set rotary drive component, so that the bending roller installed at the end of the electric telescopic component rotates around the bending mold, placing the profile between the bending mold and the bending roller. During the rotation of the bending roller, a force is applied to the profile, causing the profile to bend and deform along the bending mold, which facilitates the bending and forming of the profile.

[0015] 3. The bending device for profile forming and processing in this utility model example can adjust the length of the hydraulic cylinder according to the change of the bending die after changing the bending die, so as to facilitate the bending of the profile between the bending die and the bending roller.

[0016] 4. The bending device for profile forming and processing in this utility model example places the profile in the placement frame, and then adjusts the position of the limiting frame by the screw so that the limiting frame and the placement frame clamp the profile and position it, thereby reducing the displacement of the profile during the bending process.

[0017] 5. In the profile forming and processing bending device of this utility model, when processing the same batch of profiles, the limiting plate limits the end of the profile so that the bending points are the same. The position of the limiting plate can be adjusted by moving the sliding adjustment plate within the mounting frame, which facilitates the adjustment of the bending position of the profile. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0020] Figure 3 This is a top view of the structure of this utility model;

[0021] Figure 4 This is a bottom view of the structure of this utility model.

[0022] In the diagram: 1. Positioning plate, 2. Bending mold, 3. Motor unit, 4. Reducer, 5. Mounting seat, 6. Hydraulic cylinder, 7. Positioning seat, 8. Bending roller, 9. Positioning frame, 10. Placement frame, 11. Positioning frame, 12. Connecting plate, 13. Limiting frame, 14. Screw, 15. Adjusting plate, 16. Limiting plate, 17. Mounting frame, 18. Support frame. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides a technical solution: a bending device for profile forming and processing, including a positioning plate 1, on which a replaceable bending die 2 is installed. Preferably, the bending die 2 is fixed to the positioning plate 1 with bolts. The bending die 2 can be replaced by removing the bolts. When the diameter of the bending die 2 used is different, the angle of the profile bent by it is different. The bending die 2 can be installed and set according to the bending requirements.

[0025] A rotary drive is installed in the middle of the positioning plate 1, and an electric telescopic component is installed on the drive shaft of the rotary drive. A positioning seat 7 is installed at the telescopic end of the electric telescopic component, and a bending roller 8 is installed inside the positioning seat 7. The rotary drive drives the electric telescopic component to rotate on the positioning plate 1, so that the bending roller 8 installed at the end of the electric telescopic component rotates around the bending die 2, placing the profile between the bending die 2 and the bending roller 8. During the rotation of the bending roller 8, a force is applied to the profile, causing the profile to bend and deform along the bending die 2, which facilitates the bending and forming of the profile.

[0026] The rotary drive includes a motor assembly 3 mounted on the positioning plate 1, and a reducer 4 is mounted on the output shaft of the motor assembly 3. An electric telescopic component is mounted on the output shaft of the reducer 4. The reducer 4 is used to increase the output torque of the output shaft in the rotary drive. When in use, it controls the operation of the motor assembly 3, and the output shaft of the reducer 4 is driven by the motor assembly 3 to rotate, so that the electric telescopic component can drive the bending roller 8 to rotate around the bending die 2 to bend the profile.

[0027] A mounting base 5 is installed on the output shaft of the reducer 4. The electric telescopic component includes a hydraulic cylinder 6 installed in the mounting base 5. A positioning seat 7 is fixed at the telescopic end of the hydraulic cylinder 6. After the bending die 2 is replaced, the length of the hydraulic cylinder 6 can be adjusted according to the change in the diameter of the bending die 2, so that the profile can be placed between the bending die 2 and the bending roller 8 for bending processing. The hydraulic cylinder 6 is used to adjust the position of the bending roller 8 so that the bending roller 8 can be adapted to the replaced bending die 2 for use.

[0028] A positioning frame 9 is fixed to the side of the positioning plate 1. Preferably, a support frame 18 is installed on the lower side of the positioning plate 1 and the lower side of the positioning frame 9 to support and position them. The positioning frame 9 is provided with a position-adjustable placement frame 10. The placement frame 10 is used for support and limiting when the profile is bent. The placement frame 10 is provided with a positioning component for positioning the profile. The positioning component includes a limiting frame 13. The limiting frame 13 is located at the end of the placement frame 10 away from the positioning plate 1. The placement frame 10 is provided with a screw 14 for adjusting the position of the limiting frame 13. After the profile is placed in the placement frame 10, the position of the limiting frame 13 is adjusted by the screw 14 so that the limiting frame 13 and the placement frame 10 clamp the profile and position it, thereby reducing the displacement of the profile during bending.

[0029] A positioning frame 11 is fixed to the lower side of the placement frame 10. Several sets of connecting parts are provided between the positioning frame 9 and the placement frame 10. After changing the bending die 2, the position of the placement frame 10 can be adjusted adaptively according to the size of the bending die 2. The connecting parts include a connecting plate 12. One end of the connecting plate 12 is fixed to the lower side of the positioning frame 9, and the other end of the connecting plate 12 is slidably set in the positioning frame 11. When adjusting the position of the placement frame 10, the connecting plate 12 plays a positioning and guiding role. At the same time, the connecting plate 12 is used for supporting and positioning the placement frame 10. The position of the placement frame 10 can be adjusted to be tangent to the bending die 2. After that, after the profile is placed in the placement frame 10, one side of the profile is attached to the outside of the bending die 2, which makes it easier to control the bending roller 8 to bend the profile. The positioning frame 11 is equipped with positioning screws for positioning the connecting plate 12. The positioning screws are used for positioning the connecting plate 12 after the position is adjusted.

[0030] A limiting frame is provided on the side of the positioning plate 1 corresponding to the position of the placement frame 10, and the limiting frame and the bending die 2 are arranged in the same direction. The limiting frame is used to limit the end of the profile. An installation frame 17 is installed on the lower side of the positioning plate 1. The limiting frame includes an adjustment plate 15 that is slidably disposed in the installation frame 17, and a limiting plate 16 is fixed at the end of the adjustment plate 15. When processing the same batch of profiles, the limiting plate 16 limits the end of the profile so that the bending points are the same. The position of the limiting plate 16 can be adjusted by sliding the adjustment plate 15 within the installation frame 17, which facilitates the adjustment of the profile bending position. A fastening screw for positioning the adjustment plate 15 is installed on the installation frame 17. The fastening screw is used to position the adjustment plate 15 after the position is adjusted.

[0031] The motor assembly 3 and hydraulic cylinder 6 used in this utility model are common electronic components in the prior art. Their working methods and circuit structures are known technologies. The operation of electronic components such as motor assembly 3 and hydraulic cylinder 6 is controlled by setting a switch group or PLC controller. This method is a common technical means used by technicians and will not be described in detail here.

[0032] This bending device for profile forming and processing is equipped with replaceable bending dies. By selecting bending dies of different sizes, the bending angle requirements of the profile can be met. When changing the bending dies, other supporting structures can be adaptively adjusted to meet the feeding requirements during profile bending. At the same time, it ensures the effective use of the bending roller after changing the bending dies. In addition, this bending device can realize the positioning and limiting of the profile during the bending process, assist the bending roller in bending the profile, and facilitate the preparation and forming of the profile.

[0033] The parts not disclosed in this utility model are all prior art, and their specific structures, materials, and working principles will not be described in detail. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bending device for profile forming and processing, comprising a positioning plate (1), characterized in that: A replaceable bending die (2) is installed on the positioning plate (1). A rotary drive is installed in the middle of the positioning plate (1), and an electric telescopic component is installed on the drive shaft of the rotary drive. A positioning seat (7) is installed at the telescopic end of the electric telescopic component. A bending roller (8) is installed inside the positioning seat (7). A positioning frame (9) is fixed on the side of the positioning plate (1), and an adjustable placement frame (10) is provided on the positioning frame (9). A positioning component for positioning the profile is provided inside the placement frame (10).

2. The bending device for profile forming and processing according to claim 1, characterized in that: The positioning component includes a limiting frame (13), which is located at the end of the placement frame (10) away from the positioning disk (1), and the placement frame (10) is provided with a screw (14) for adjusting and positioning the position of the limiting frame (13).

3. The bending device for profile forming and processing according to claim 1, characterized in that: A positioning frame (11) is fixed on the lower side of the placement rack (10). Several sets of connecting parts are provided between the positioning frame (9) and the placement rack (10). The connecting parts include a connecting plate (12). One end of the connecting plate (12) is fixed on the lower side of the positioning frame (9), and the other end of the connecting plate (12) is slidably disposed in the positioning frame (11). The positioning frame (11) is equipped with positioning screws for positioning the connecting plate (12).

4. The bending device for profile forming and processing according to claim 1, characterized in that: The positioning plate (1) is provided with a limiting frame on the side corresponding to the position of the placement frame (10), and the limiting frame and the bending mold (2) are arranged in the same direction. The positioning plate (1) is provided with an installation frame (17) on the lower side. The limiting frame includes an adjustment plate (15) that is slidably arranged in the installation frame (17), and a limiting plate (16) is fixed at the end of the adjustment plate (15). The installation frame (17) is provided with fastening screws for positioning the adjustment plate (15).

5. The bending device for profile forming and processing according to claim 1, characterized in that: The rotary drive includes a motor assembly (3) mounted on a positioning disk (1), and a reducer (4) is mounted on the output shaft of the motor assembly (3). The electric telescopic component is mounted on the output shaft of the reducer (4).

6. The bending device for profile forming and processing according to claim 5, characterized in that: The output shaft of the reducer (4) is equipped with a mounting base (5), and the electric telescopic component includes a hydraulic cylinder (6) installed in the mounting base (5). The positioning seat (7) is fixed at the telescopic end of the hydraulic cylinder (6).

7. The bending device for profile forming and processing according to claim 1, characterized in that: The positioning plate (1) and the positioning frame (9) are both equipped with support frames (18) for supporting and positioning.