Aluminum alloy die-casting machine with monitoring function

Abstract

The utility model relates to a die-casting machine, in particular to an aluminum alloy die-casting machine with a monitoring function. The aluminum alloy die-casting machine with the monitoring function comprises a die-casting machine body which is an installation carrier of parts. The fixed die is connected to the die-casting machine body; the movable die is connected to the die-casting machine body, and the fixed die is located on the right side of the movable die; the number of the first guide rods is four, the first guide rods are distributed in a rectangular shape and connected to the right side face of the fixed mold, and the movable mold is connected with the first guide rods in a sliding mode. The second electric sliding rail, the third electric sliding rail and the fourth electric sliding rail are started in sequence, accurate positioning of the demolding piece and the powder spraying piece is achieved, the powder spraying piece sprays powder coating to the surface of a die casting, the corrosion resistance and the attractiveness of the die casting are improved, and after curing and drying, the demolding piece takes out the die casting and places the die casting into the first collecting frame to be collected. And various parameters and states in the operation can be monitored in real time.

Description

Technical Field

[0001] This utility model relates to a die-casting machine, and more particularly to an aluminum alloy die-casting machine with monitoring function. Background Technology

[0002] Die casting machines are machines used for pressure casting. They apply high pressure to molten metal through the inner cavity of a mold, causing the metal to solidify under pressure and form a precision casting. They are widely used in high-tech industries such as automobiles, motorcycles, 3C products, home appliances, power tools, and aerospace. In particular, in the automotive industry, die casting machines are used to manufacture important components such as automotive powertrain parts and automotive structural parts.

[0003] A current type of aluminum alloy die-casting machine with monitoring capabilities is a traditional aluminum alloy die-casting equipment that integrates advanced monitoring technology. This type of die-casting machine monitors key parameters in the production process in real time, such as temperature, pressure, speed, and position, by installing various sensors, detection devices, and intelligent control systems, and can automatically adjust to maintain optimal working conditions.

[0004] After use, die-casting machines require mold cleaning. Currently, most cleaning methods involve manual cleaning, which requires a lot of physical strength and time. This is especially true when the mold structure is complex and the dirt is stubborn. The cleaning work is particularly arduous, which not only increases the labor intensity of workers but may also affect work efficiency. In addition, during the cleaning process, workers need to come into contact with the mold and cleaning agent, which may pose safety hazards such as being scratched by the sharp edges of the mold or corroded by the cleaning agent.

[0005] In conclusion, there is an urgent need for an aluminum alloy die-casting machine with monitoring capabilities to solve the aforementioned problems. Utility Model Content

[0006] To overcome the drawbacks of manual mold cleaning, which requires a lot of physical effort and time and may pose safety hazards such as scratches from sharp mold edges and corrosion from cleaning agents, this utility model provides an aluminum alloy die-casting machine with monitoring function.

[0007] A die-casting machine for aluminum alloys with monitoring function includes a die-casting machine body, serving as a mounting carrier for parts; a fixed mold connected to the die-casting machine body; a moving mold connected to the die-casting machine body, with the fixed mold located to the right of the moving mold; four first guide rods arranged in a rectangular pattern and connected to the right side of the fixed mold, with the moving mold slidably connected to the first guide rods; a mounting plate connected to the die-casting machine body, with its right side connected to the fixed mold; a connecting plate connected to the die-casting machine body, located in front of the fixed mold; a monitoring device slidably and rotatably mounted on the connecting plate; and a first collection frame connected to... The die-casting machine body has the following components: a rear side; a second electric slide rail mounted on the upper side of the moving mold; a second moving block connected to an electric slider on the second electric slide rail; a third electric slide rail mounted on the second moving block; the third moving block connected to an electric slider on the third electric slide rail; a fourth electric slide rail mounted on the third moving block; a first mounting bracket connected to an electric slider on the fourth electric slide rail; a second mounting bracket connected to another electric slider on the fourth electric slide rail, the first mounting bracket being located behind the second mounting bracket; a demolding component mounted on the lower side of the first mounting bracket; and a powder spraying component mounted on the lower side of the second mounting bracket.

[0008] Preferably, the system further includes: a first electric slide rail mounted on the upper side of the fixed mold; a first movable block connected to an electric slider on the first electric slide rail; a fixed plate connected to the right side of the first movable block; water tanks symmetrically connected to the upper side of the fixed mold, with the first movable block located between the two water tanks; a conveying rigid pipe slidably connected to the fixed plate, with damping provided at the contact position between the conveying rigid pipe and the fixed plate; a fixed block connected to the upper side of the fixed plate, located on the left side of the conveying rigid pipe; a second guide rod connected to the upper side of the fixed block, the second guide rod being slidably connected to the conveying rigid pipe; and an elastic element wrapped around the second... On the guide rod, the two ends of the elastic element are respectively connected to the fixed block and the conveying hard pipe; the conveying hose is connected to the water outlet of the two water tanks, and the other end of the conveying hose slides through the fixed block and communicates with the conveying hard pipe; the cleaning component is installed at the lower end of the conveying hard pipe, and the cleaning component is located above the first electric slide rail; the U-shaped plate is connected between the lower part of the conveying hard pipe and the right side of the fixed plate; the motor is installed on the right side of the conveying hard pipe; the gear is connected to the bottom end of the motor output shaft and the upper part of the conveying hard pipe, and the two gears mesh; the third guide rod is connected to the right side of the U-shaped plate, and the third guide rod is slidably connected to the conveying hard pipe.

[0009] Preferably, the system also includes a second collection frame connected to the front side of the die-casting machine body; a cylinder mounted on the second collection frame; a push plate slidably connected to the front side of the die-casting machine body, the push plate being located inside the second collection frame and connected to the right end of the cylinder telescopic rod; a drain valve symmetrically mounted on the right side of the second collection frame; and a guide plate connected to the die-casting machine body, the guide plate being located between the fixed mold and the moving mold, and the guide plate being located on the rear side of the second collection frame.

[0010] Preferably, a water collection trough is provided on the front side of the die-casting machine body, and the water collection trough is located between the guide plate and the second collection frame.

[0011] Preferably, the second electric slide rail is arranged laterally on the moving mold, the third electric slide rail is arranged longitudinally on the second electric slide rail via the second moving block, and the third electric slide rail is perpendicular to the fourth electric slide rail via the third moving block.

[0012] Preferably, the guide plate has a triangular shape on its side.

[0013] The beneficial effects of this utility model are:

[0014] This invention achieves precise positioning of the demolding part and the powder spraying part by sequentially activating the second, third, and fourth electric slide rails. The powder spraying part sprays powder coating onto the surface of the die casting to improve its corrosion resistance and aesthetics. After curing and drying, the demolding part removes the die casting and places it into the first collection frame for collection. The monitoring system can monitor various parameters and statuses in the above operations in real time. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a cross-sectional view of the die-casting machine body, fixed mold, and moving mold of this utility model.

[0017] Figure 3 This is a three-dimensional structural diagram of the first guide rod, connecting plate, and monitoring device of this utility model.

[0018] Figure 4 This is an enlarged three-dimensional structural diagram of point A of this utility model.

[0019] Figure 5 This is a three-dimensional structural diagram of the second mounting bracket, demolding component, and powder spraying component of this utility model.

[0020] Figure 6 This is a three-dimensional structural diagram of the push plate, drain valve, and guide plate of this utility model.

[0021] Reference numerals: 1_Die casting machine body, 2_Fixed mold, 3_Moving mold, 4_First guide rod, 5_Mounting plate, 501_Connecting plate, 502_Monitoring, 6_First electric slide rail, 7_First moving block, 8_Fixed plate, 9_Water tank, 10_Conveying hose, 11_Fixed block, 12_Second guide rod, 13_Elastic component, 14_Conveying rigid pipe, 15_Cleaning component, 151_First collection frame, 16_U-shaped plate, 17_Motor, 18_Gear, 19_Third guide rod, 20_Second electric slide rail, 21_Second moving block, 22_Third electric slide rail, 23_Third moving block, 24_Fourth electric slide rail, 25_First mounting bracket, 26_Second mounting bracket, 27_Demolding component, 28_Powder spraying component, 29_Second collection frame, 30_Cylinder, 31_Push plate, 32_Drain valve, 33_Guide plate. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Example: An aluminum alloy die-casting machine with monitoring function, such as Figures 1-3 and Figure 5As shown, the die-casting machine includes a die-casting machine body 1, a fixed mold 2, a moving mold 3, a first guide rod 4, a mounting plate 5, a connecting plate 501, a monitoring device 502, a first collection frame 151, a second electric slide rail 20, a second moving block 21, a third electric slide rail 22, a third moving block 23, a fourth electric slide rail 24, a first mounting bracket 25, a second mounting bracket 26, a demolding component 27, and a powder spraying component 28. The die-casting machine body 1 serves as the mounting carrier for the parts. The fixed mold 2 is connected to the die-casting machine body 1, and the moving mold 3 is also connected to the die-casting machine body 1. The fixed mold 2 is located to the right of the moving mold 3. Four first guide rods 4 are connected to the right side of the fixed mold 2, and the four first guide rods 4 are rectangular. The die-casting machine body 1 is distributed as follows: the moving mold 3 is slidably connected to the first guide rod 4; an mounting plate 5 is connected to the die-casting machine body 1, and the right side of the mounting plate 5 is connected to the fixed mold 2; a connecting plate 501 is connected to the die-casting machine body 1, located in front of the fixed mold 2; a monitoring device 502 is slidably and rotatably mounted on the connecting plate 501; a first collection frame 151 is connected to the rear side of the die-casting machine body 1; a second electric slide rail 20 is mounted on the upper side of the moving mold 3; a second moving block 21 is connected to the electric slider on the second electric slide rail 20; a third electric slide rail 22 is mounted on the second moving block 21; and a third moving block 23 is connected to the electric slider on the third electric slide rail 22. A fourth electric slide rail 24 is mounted on the third moving block 23. The second electric slide rail 20 is horizontally arranged on the moving mold 3. The third electric slide rail 22 is vertically arranged on the second electric slide rail 20 via the second moving block 21. The third electric slide rail 22 is perpendicular to the fourth electric slide rail 24 via the third moving block 23, and is used for precise positioning of the demolding part 27 and the powder spraying part 28. An electric slider on the fourth electric slide rail 24 is connected to a first mounting bracket 25. Another electric slider on the fourth electric slide rail 24 is connected to a second mounting bracket 26. The first mounting bracket 25 is located behind the second mounting bracket 26. The demolding part 27 is mounted on the lower side of the first mounting bracket 25. The second mounting bracket 26 has a powder spraying component 28 installed on its lower side. The powder spraying component 28 is used to spray powder coating onto the surface of the die casting. The demolding component 27 is used to remove the die casting. The first collection frame 151 collects the die casting. By sequentially activating the second electric slide rail 20, the third electric slide rail 22, and the fourth electric slide rail 24, the demolding component 27 and the powder spraying component 28 are precisely positioned. The powder spraying component 28 sprays powder coating onto the surface of the die casting to improve its corrosion resistance and aesthetics. After curing and drying, the demolding component 27 removes the die casting and places it into the first collection frame 151 for collection. The monitoring 502 can monitor the various parameters and statuses in the above operations in real time.

[0024] like Figure 4As shown, it also includes a first electric slide rail 6, a first moving block 7, a fixed plate 8, a water tank 9, a conveying hose 10, a fixed block 11, a second guide rod 12, an elastic element 13, a conveying rigid pipe 14, a cleaning element 15, a U-shaped plate 16, a motor 17, a gear 18, and a third guide rod 19. The first electric slide rail 6 is installed on the upper side of the fixed mold 2. The first moving block 7 is connected to the electric slider on the first electric slide rail 6. The fixed plate 8 is welded to the right side of the first moving block 7. The water tanks 9 are symmetrically connected to the upper side of the fixed mold 2. The first moving block 7 is located between the two water tanks 9. The conveying rigid pipe 14 is slidably connected to the fixed plate 8. The contact position between the conveying rigid pipe 14 and the fixed plate 8 is provided with damping. The fixed block 11 is connected to the upper side of the fixed plate 8. The fixed block 11 is located to the left of the conveying rigid pipe 14. The second guide rod 12 is welded to the upper side of the fixed block 11. The second guide rod 12 slides with the conveying rigid pipe 14. The second guide rod 12 is wound with an elastic element 13. The two ends of the elastic element 13 are connected to the fixed block 11 and the conveying hard pipe 14, respectively. The water outlets of the two water tanks 9 are connected to the conveying hoses 10. The other end of the conveying hoses 10 slides through the fixed block 11 and communicates with the conveying hard pipe 14. A cleaning component 15 is installed at the lower end of the conveying hard pipe 14. The cleaning component 15 is located above the first electric slide rail 6. A U-shaped plate 16 is welded between the lower part of the conveying hard pipe 14 and the right side of the fixed plate 8. A motor 17 is installed on the right side of the conveying hard pipe 14 by bolts. The bottom end of the output shaft of the motor 17 is connected to the upper part of the conveying hard pipe 14 with a gear 18. The two gears 18 mesh. A third guide rod 19 is welded on the right side of the U-shaped plate 16. The third guide rod 19 is slidably connected to the conveying hard pipe 14. The first moving block 7 is activated to drive the cleaning component 15 to move. The cleaning component 15 is used to remove excess powder from the fixed mold 2 and the moving mold 3.

[0025] like Figure 6 As shown, it also includes a second collection frame 29, a cylinder 30, a push plate 31, a drain valve 32, and a guide plate 33. The second collection frame 29 is connected to the front side of the die-casting machine body 1. The cylinder 30 is installed on the second collection frame 29. The push plate 31 is slidably connected to the front side of the die-casting machine body 1. The push plate 31 is located inside the second collection frame 29 and is connected to the right end of the telescopic rod of the cylinder 30. The drain valve 32 is symmetrically installed on the front and back of the right side of the second collection frame 29. The guide plate 33 is connected to the die-casting machine body 1. The guide plate 33 is located between the fixed mold 2 and the moving mold 3. The guide plate 33 is located on the rear side of the second collection frame 29. The side of the guide plate 33 is triangular to facilitate the flow of liquid. A water collection trough is opened on the front side of the die-casting machine body 1. The water collection trough is located between the guide plate 33 and the second collection frame 29 for liquid guidance.

[0026] The initial positions of the demolding component 27 and the cleaning component 15 are respectively above the first collection frame 151 and the first electric slide rail 6. After the die casting is formed, the moving mold 3 moves to the right along the guide rod and disengages from the fixed mold 2. The moving mold 3 drives the die casting, the second electric slide rail 20, the second moving block 21, the third electric slide rail 22, the third moving block 23, the fourth electric slide rail 24, the first mounting bracket 25, the second mounting bracket 26, the demolding component 27, and the powder spraying component 28 to move. The second electric slide rail 20 is activated, and the electric slider on the second electric slide rail 20 drives the second moving block 21 to move forward. The second moving block 21 drives the above components to move. When the third electric slide rail 22 is directly above the die casting, the second electric slide rail 20 is closed, and the third electric slide rail 22 is activated. 2. The upper electric slider drives the third moving block 23 to move to the right. The third moving block 23 moves the above components. When the powder spraying part 28 is directly above the center of the fixed mold 2 and the moving mold 3, the third electric slide rail 22 is closed. Then, the fourth electric slide rail 24 is activated. The electric slider on the fourth electric slide rail 24 moves the above components downward, so that the demolding part 27 is located between the four first guide rods 4 and the powder spraying part 28 is located on the left side of the die casting. The fourth electric slide rail 24 is closed, and the powder spraying part 28 is activated. The powder spraying part 28 sprays powder coating onto the surface of the die casting. After the powder coating on the surface of the die casting has cured and dried, the second electric slide rail 20 is activated. The electric slider on the second electric slide rail 20 moves the second moving block 21 forward. The second moving block 21 moves the above components further. Position the demolding component 27 to the left of the die-casting part, close the second electric slide rail 20, and the demolding component 27 removes the die-casting part formed on the moving mold 3. Then, reverse the above steps to return the demolding component 27 to its initial position, and the die-casting part falls into the first collection frame 151 for collection. Then, activate the first electric slide rail 6. The electric slider on the first electric slide rail 6 drives the first moving block 7 to move to the right. The first moving block 7 drives the fixed plate 8, the conveying hose 10, the fixed block 11, the second guide rod 12, the elastic element 13, the conveying rigid pipe 14, and the cleaning component 15 to shift. When the cleaning component 15 is directly above the center of the fixed mold 2 and the moving mold 3, close the first electric slide rail 6 and push the conveying rigid pipe 14 downward. The conveying rigid pipe 14 drives the above components to move downward, and the elastic element 13 adapts to the situation. The die-casting cleaning agent is delivered from the water tank 9 through the delivery hose 10. The cleaning agent is sprayed onto the surfaces of the fixed mold 2 and the moving mold 3 by the cleaning agent 15, removing excess powder coating. The liquid remaining on the fixed mold 2 and the moving mold 3 flows along the guide plate 33 into the second collection frame 29. The cylinder 30 is activated, extending its telescopic rod and moving the push plate 31 to the right. The liquid is discharged through the drain valve 32. The monitoring system 502 monitors all parameters and statuses during the above operation in real time, transmitting the images to the backend. Finally, the delivery hose 14 is released, and the elastic element 13 returns to its original shape.The aforementioned components move upwards and reset under the elastic force of the elastic element 13. Then, the operation is reversed to return the cleaning element 15 to above the first electric slide rail 6.

[0027] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. An aluminum alloy die-casting machine with monitoring function, characterized in that, Including: The die-casting machine body (1) serves as the mounting carrier for the parts; The fixed mold (2) is connected to the die-casting machine body (1); The moving mold (3) is connected to the die-casting machine body (1), and the fixed mold (2) is located to the right of the moving mold (3); The first guide rod (4) consists of four rods arranged in a rectangular shape and connected to the right side of the fixed mold (2). The moving mold (3) is slidably connected to the first guide rod (4). Mounting plate (5) is connected to the die-casting machine body (1), and the right side of mounting plate (5) is connected to the fixed mold (2); A connecting plate (501) is connected to the die-casting machine body (1). The connecting plate (501) is located on the die-casting machine body (1) in front of the fixed mold (2). The monitoring device (502) is slidably and rotatably mounted on the connecting plate (501), and the monitoring device (502) is used to monitor the device in real time. The first collection box (151) is connected to the rear side of the die-casting machine body (1); The second electric slide rail (20) is installed on the upper side of the moving mold (3); The second moving block (21) is connected to the electric slider on the second electric slide rail (20); The third electric slide rail (22) is mounted on the second moving block (21); The third moving block (23) is connected to the electric slider on the third electric slide rail (22); The fourth electric slide rail (24) is mounted on the third moving block (23); The first mounting bracket (25) is connected to the electric slider on the fourth electric slide rail (24); The second mounting bracket (26) is connected to another electric slider on the fourth electric slide rail (24), and the first mounting bracket (25) is located behind the second mounting bracket (26); A demolding component (27) is installed on the lower side of the first mounting bracket (25), and the demolding component (27) is used to remove the die-casting part from the moving mold (3); The powder spraying component (28) is installed on the lower side of the second mounting bracket (26) and is used for powder spraying on the surface of the die-cast part.

2. The aluminum alloy die-casting machine with monitoring function according to claim 1, characterized in that, It also includes: The first electric slide rail (6) is installed on the upper side of the fixed mold (2); The first moving block (7) is connected to the electric slider on the first electric slide rail (6); A fixed plate (8) is connected to the right side of the first movable block (7); Water tanks (9) are symmetrically connected to the upper side of the fixed mold (2), and the first moving block (7) is located between the two water tanks (9); A conveying rigid pipe (14) is slidably connected to the fixed plate (8), and the contact position between the conveying rigid pipe (14) and the fixed plate (8) is provided with damping; A fixing block (11) is connected to the upper side of the fixing plate (8), and the fixing block (11) is located on the left side of the conveying rigid pipe (14); The second guide rod (12) is connected to the upper side of the fixed block (11), and the second guide rod (12) is slidably connected to the conveying rigid tube (14); An elastic element (13) is wound around the second guide rod (12), and the two ends of the elastic element (13) are respectively connected to the fixed block (11) and the conveying hard tube (14); A delivery hose (10) is connected to the outlet of the two water tanks (9), and the other end of the delivery hose (10) slides through the fixing block (11) and is connected to the delivery hard pipe (14); A cleaning component (15) is installed at the lower end of the conveying rigid pipe (14). The cleaning component (15) is located above the first electric slide rail (6). The cleaning component (15) is used to remove excess powder from the fixed mold (2) and the moving mold (3). A U-shaped plate (16) is connected between the lower part of the conveying rigid pipe (14) and the right side of the fixing plate (8); The motor (17) is mounted on the right side of the conveying rigid pipe (14); Gear (18) is connected to the bottom end of the output shaft of the motor (17) and the upper part of the conveying rigid tube (14). The two gears (18) mesh; The third guide rod (19) is connected to the right side of the U-shaped plate (16), and the third guide rod (19) is slidably connected to the conveying hard tube (14).

3. The aluminum alloy die-casting machine with monitoring function according to claim 2, characterized in that, It also includes: The second collection frame (29) is connected to the front side of the die-casting machine body (1), and the second collection frame (29) is used to collect liquid; A cylinder (30) is mounted on the second collection frame (29); The push plate (31) is slidably connected to the front side of the die-casting machine body (1). The push plate (31) is located in the second collection frame (29) and connected to the right end of the telescopic rod of the cylinder (30). A drain valve (32) is symmetrically installed on the right side of the second collection frame (29), and the drain valve (32) is used for draining water; A guide plate (33) is connected to the die-casting machine body (1). The guide plate (33) is located between the fixed mold (2) and the moving mold (3). The guide plate (33) is located behind the second collection frame (29). The guide plate (33) is used for liquid guidance.

4. The aluminum alloy die-casting machine with monitoring function according to claim 3, characterized in that: The die-casting machine body (1) has a water collection trough on its front side, which is located between the guide plate (33) and the second collection frame (29).

5. An aluminum alloy die-casting machine with monitoring function according to claim 4, characterized in that: The second electric slide rail (20) is arranged laterally on the moving mold (3), the third electric slide rail (22) is arranged longitudinally on the second electric slide rail (20) through the second moving block (21), and the third electric slide rail (22) is perpendicular to the fourth electric slide rail (24) through the third moving block (23).

6. An aluminum alloy die-casting machine with monitoring function according to claim 5, characterized in that: The guide plate (33) has a triangular shape on its side.

Images