Rapid punching device for aluminum guide roller

Abstract

The utility model relates to the technical field of aluminum guide roller machining, and particularly discloses a rapid punching device for an aluminum guide roller, the rapid punching device comprises a mounting guide rail, a supporting assembly, a punching assembly, a machine tool and a positioning assembly, the mounting guide rail is fixedly mounted on the ground, and the supporting assembly is slidably arranged on the mounting guide rail; the punching assembly is detachably installed on the supporting assembly. The machine tool is fixedly mounted at the end, away from the punching assembly, of the mounting guide rail, and the positioning assembly is fixedly mounted at the end, close to the punching assembly, of the machine tool. The problem that manual punching on the aluminum guide roller is inaccurate in precision can be solved.

Description

Technical Field

[0001] This application relates to the technical field of aluminum guide roller processing, and in particular to a rapid punching device for aluminum guide rollers. Background Technology

[0002] Aluminum guide rollers, as an important industrial piece of equipment, are primarily made of aluminum alloy and are widely used in various industries due to their lightweight, high strength, and excellent thermal conductivity. With continuous advancements in industrial technology and increasingly stringent market demands for product quality, especially in printing, packaging, and metal processing, aluminum guide rollers, with their unique physical and chemical properties, have become an ideal choice for meeting high-standard production requirements. The use of aluminum guide rollers not only improves production efficiency but also promotes environmental protection and sustainable development.

[0003] Aluminum guide rollers are mostly used in high-speed rotation, therefore, high requirements are placed on the roundness and weight balance of the aluminum guide rollers. If the weight distribution along the circumference of the aluminum guide roller is uneven, and the imbalance is large, the roller body will vibrate during rotation, making stable operation impossible, thereby reducing the service life of the aluminum guide roller and the stability of the overall structure. To solve this problem, a hole is drilled on the lighter side of the end cap of the aluminum guide roller and lead is injected to adjust the dynamic balance performance of the roller body. Current technology uses a manual drilling method to drill holes in the end cap of the aluminum guide roller.

[0004] Regarding the aforementioned technologies, since manual punching is time-consuming, labor-intensive, and lacks precision, inventing a device that facilitates punching holes in the end caps of aluminum guide rollers has become an urgent problem to be solved. Utility Model Content

[0005] To address the problem of inaccurate drilling accuracy when manually drilling holes in aluminum guide rollers, this application provides a rapid drilling device for aluminum guide rollers.

[0006] This application provides a rapid punching device for aluminum guide rollers, which adopts the following technical solution:

[0007] A rapid punching device for aluminum guide rollers includes a mounting rail, a support assembly, a punching assembly, a machine tool, and a positioning assembly. The mounting rail is fixedly installed on the ground, the support assembly is slidably mounted on the mounting rail, and the punching assembly is detachably mounted on the support assembly. The machine tool is fixedly installed on the mounting rail and located at the end of the support assembly away from the punching assembly. The positioning assembly is fixedly installed on the machine tool at the end close to the punching assembly.

[0008] By adopting the above technical solution, the support component slides on the mounting rail, the punching component is used to punch holes in the aluminum guide roller, and the positioning component adjusts the distance between the support component and the aluminum guide roller, thereby adjusting the distance between the punching component and the aluminum guide roller, so that the punching operation can be completed on the aluminum guide roller with relatively high precision.

[0009] Preferably, the punching assembly is provided with a magnet, which is magnetically connected to the support assembly.

[0010] By adopting the above technical solution, the drilling component is magnetically connected to the support component, which enables the rapid installation and disassembly of the drilling component, facilitates the position adjustment of the drilling component, and ensures the drilling accuracy.

[0011] Preferably, the support assembly includes a bracket, a sliding member, and a fixing plate. Two mounting rails are provided, which are parallel to each other. The bracket is a U-shaped plate and is slidably disposed on the two mounting rails. The sliding member is formed on the end of the bracket near the mounting rail, and two sliding members are provided corresponding to the mounting rail. The fixing plate is fixedly installed on the end of the bracket away from the mounting rail.

[0012] By adopting the above technical solution, the bracket and sliding component slide on the mounting rail, and the fixing plate is installed on the bracket, providing a reliable mounting surface for the drilling assembly.

[0013] Preferably, a mounting component is provided between the sliding component and the mounting guide rail. The mounting component includes a fixing block and a bolt. The fixing block is embedded in the mounting guide rail and has a vertically threaded hole. The sliding component has a mounting hole, and the bolt passes through the mounting hole and is screwed onto the fixing block through the threaded hole.

[0014] By adopting the above technical solution, the fixing block and bolts realize the adjustment and fixation of the position of the support component on the installation guide rail, which meets the position requirements of the support component and the punching component when punching different aluminum guide rollers, while ensuring the stability of the support component during the punching process.

[0015] Preferably, the positioning component includes a first positioning element and a second positioning element, wherein the first positioning element is installed at one end of the machine tool near the drilling component, and the second positioning element is detachably installed on the first positioning element.

[0016] By adopting the above technical solution, the first positioning component and the detachable second positioning component work together to adjust the position of the support component and the punching component according to the different sizes of the aluminum guide roller and the punching requirements, thereby significantly improving the accuracy of punching.

[0017] Preferably, the second fastener abuts against the end of the fixing plate away from the drilling assembly.

[0018] By adopting the above technical solution, the second fastener can stabilize the fixing plate and prevent the fixing plate from shifting or shaking due to factors such as vibration and uneven force during the drilling process, thereby ensuring the stability of the drilling assembly and improving the drilling accuracy.

[0019] Preferably, four bearings are installed at the end of the machine tool away from the mounting guide rail. The four bearings are arranged in pairs opposite each other at both ends of the machine tool. The two bearings at each end of the machine tool are arranged adjacent to each other. The aluminum guide roller is placed at the end of the bearing away from the machine tool.

[0020] By adopting the above technical solution, four bearings provide stable support for the aluminum guide roller, enabling the aluminum guide roller to rotate easily during drilling, ensuring the smoothness of the aluminum guide roller rotation, and improving drilling efficiency and accuracy.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] 1. The support assembly slides on the mounting rail, the punching assembly is used to punch holes in the aluminum guide roller, and the positioning assembly adjusts the distance between the punching assembly and the aluminum guide roller by adjusting the distance between the support assembly and the aluminum guide roller, so that the punching operation can be completed on the aluminum guide roller with relatively high precision.

[0023] 2. The drilling component is magnetically connected to the support component, enabling quick installation and removal of the drilling component, facilitating position adjustment of the drilling component, and ensuring drilling accuracy;

[0024] 3. The fixing block and bolts enable the adjustment and fixation of the support component on the mounting rail, meeting the position requirements of the support component and the drilling component when drilling different aluminum guide rollers, while ensuring the stability of the support component during the drilling process. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this application;

[0026] Figure 2 This is a structural schematic diagram highlighting the fastener and bearing in this application.

[0027] Figure 3 This is a schematic diagram of the structure of the punching component of this application.

[0028] Reference numerals: 1. Mounting guide rail; 2. Support assembly; 21. Bracket; 22. Sliding component; 23. Fixing plate; 3. Drilling assembly; 31. Magnet; 4. Machine tool; 41. Bearing; 5. Positioning assembly; 51. First positioning component; 52. Second positioning component; 6. Fixing component; 61. Fixing block; 62. Bolt. Detailed Implementation

[0029] The following is in conjunction with the appendix Figures 1-3 This application will be described in further detail.

[0030] This application discloses a rapid punching device for aluminum guide rollers.

[0031] Reference Figure 1 A rapid punching device for aluminum guide rollers includes a mounting guide rail 1, a support assembly 2, a punching assembly 3, a machine tool 4, and a positioning assembly 5. The mounting guide rail 1 is fixedly installed on the ground, the support assembly 2 is slidably mounted on the mounting guide rail 1, and the punching assembly 3 is detachably installed on the support assembly 2. The machine tool 4 is fixedly installed on the mounting guide rail 1 and is located at the end of the support assembly 2 away from the punching assembly 3. The positioning assembly 5 is fixedly installed on the machine tool 4 at the end close to the punching assembly 3.

[0032] The support component 2 slides on the mounting guide rail 1, the punching component 3 is used to punch holes in the aluminum guide roller, and the positioning component 5 adjusts the distance between the punching component 3 and the aluminum guide roller by adjusting the distance between the support component 2 and the aluminum guide roller, so that the punching operation can be completed on the aluminum guide roller with relatively high precision.

[0033] The drilling assembly 3 is equipped with a magnet 31, which is magnetically connected to the support assembly 2. During drilling, simply bringing the drilling assembly 3 close to the support assembly 2 allows for automatic initial positioning and connection of the drilling assembly 3 to the support assembly 2 under magnetic force. Compared to traditional bolt connections, this significantly reduces installation time for the drilling assembly 3 on the support assembly 2.

[0034] The support assembly 2 includes a bracket 21, a sliding member 22, and a fixing plate 23. There are two mounting rails 1, which are parallel to each other. The bracket 21 is a U-shaped plate and is slidably mounted on the two mounting rails 1. The sliding member 22 is formed on the end of the bracket 21 near the mounting rail 1 and is parallel to the mounting rail 1. There are two sliding members 22 corresponding to the mounting rail 1. The fixing plate 23 is a cuboid plate and is fixedly mounted on the end of the two brackets 21 away from the mounting rail 1. Specifically, one end of the fixing plate 23 is welded to one of the brackets 21, and the other end of the fixing plate 23 is welded to the other bracket 21.

[0035] An installation component is provided between the sliding component 22 and the mounting rail 1. The installation component includes a fixing block 61 and a bolt 62. The fixing block 61 is embedded in the mounting rail 1 and has a vertical threaded hole. The sliding component 22 has an installation hole, and the bolt 62 passes through the installation hole and is screwed onto the fixing block 61 through the threaded hole.

[0036] The positioning component 5 includes a first positioning element 51 and a second positioning element 52. The first positioning element 51 is a cylinder and is vertically mounted on the end of the machine tool 4 near the drilling component 3. The second positioning element 52 is detachably mounted on the first positioning element 51 and is perpendicular to the first positioning element 51. The second fixing element 6 abuts against the end of the fixing plate 23 away from the drilling component 3 to prevent the fixing plate 23 from shifting or shaking due to vibration, uneven force, or other factors during the drilling process, thus ensuring the stability of the drilling component 3 and improving the drilling accuracy.

[0037] Four bearings 41 are mounted on the end of the machine tool 4 furthest from the mounting guide rail 1. The four bearings 41 are arranged in pairs opposite each other at both ends of the machine tool 4, with the two bearings 41 at each end of the machine tool 4 being adjacent to each other. The aluminum guide roller is placed at the end of the bearings 41 furthest from the machine tool 4. When drilling holes in the aluminum guide roller, the aluminum guide roller can rotate easily on the bearings 41, improving processing efficiency. At the same time, the two adjacent bearings 41 can constrain the rotation axis of the aluminum guide roller, ensuring the smoothness of the rotation of the aluminum guide roller and improving the drilling accuracy.

[0038] The implementation principle of this application embodiment is as follows: the aluminum guide roller is placed at the end of the bearing 41 away from the machine tool 4, so that the aluminum guide roller can rotate smoothly when punching; the relative position of the second positioning member 52 and the first positioning member 51 is adjusted and fixed, and the support component 2 is pushed to slide on the mounting guide rail 1 until the fixed plate 23 abuts against the second positioning member 52 at the end away from the punching component 3, so that the distance between the punching component 3 and the aluminum guide roller reaches a suitable state; the position of the punching component 3 is adjusted, and the punching component 3 is started, so that the punching component 3 is magnetically connected to the support component 2 through the magnet 31, and the aluminum guide roller can be punched. This technology can ensure the accuracy of punching.

[0039] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A rapid punching device for aluminum guide rollers, characterized in that, The system includes a mounting rail (1), a support assembly (2), a drilling assembly (3), a machine tool (4), and a positioning assembly (5). The mounting rail (1) is fixedly installed on the ground. The support assembly (2) is slidably mounted on the mounting rail (1). The drilling assembly (3) is detachably mounted on the support assembly (2). The machine tool (4) is fixedly mounted on the mounting rail (1) and is located at the end of the support assembly (2) away from the drilling assembly (3). The positioning assembly (5) is fixedly mounted on the machine tool (4) at the end close to the drilling assembly (3).

2. The rapid punching device for aluminum guide rollers according to claim 1, characterized in that, The punching assembly (3) is provided with a magnet (31), which is magnetically connected to the support assembly (2).

3. The rapid punching device for aluminum guide rollers according to claim 1, characterized in that, The support assembly (2) includes a bracket (21), a sliding member (22), and a fixing plate (23). The mounting guide rail (1) is provided as two parallel rails. The bracket (21) is a U-shaped plate and is slidably disposed on the two mounting guide rails (1). The sliding member (22) is formed on one end of the bracket (21) near the mounting guide rail (1), and two sliding members (22) are provided corresponding to the mounting guide rail (1). The fixing plate (23) is fixedly installed on the end of the bracket (21) away from the mounting guide rail (1).

4. A rapid punching device for aluminum guide rollers according to claim 3, characterized in that, An installation component is provided between the sliding component (22) and the mounting rail (1). The installation component includes a fixing block (61) and a bolt (62). The fixing block (61) is embedded in the mounting rail (1). A vertical threaded hole is provided on the fixing block (61). The sliding component (22) has the installation hole. The bolt (62) passes through the installation hole and is screwed onto the fixing block (61) through the threaded hole.

5. A rapid punching device for aluminum guide rollers according to claim 4, characterized in that, The positioning component (5) includes a first positioning element (51) and a second positioning element (52). The first positioning element (51) is installed on one end of the machine tool (4) near the drilling component (3), and the second positioning element (52) is detachably installed on the first positioning element (51).

6. A rapid punching device for aluminum guide rollers according to claim 5, characterized in that, The second positioning member (52) abuts against the end of the fixing plate (23) away from the punching assembly (3).

7. A rapid punching device for aluminum guide rollers according to claim 1, characterized in that, The machine tool (4) has four bearings (41) installed at the end away from the mounting guide rail (1). The four bearings (41) are arranged in pairs opposite each other at both ends of the machine tool (4). The two bearings (41) at each end of the machine tool (4) are arranged adjacent to each other. The aluminum guide roller is placed at the end of the bearing (41) away from the machine tool (4).

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