Air deflector pressing device and air deflector production line
The automatic pressing of the inner and outer air guide plates is achieved through the roller assembly and drive mechanism of the air guide plate pressing device, which solves the problems of low pressing efficiency and unstable quality in the existing technology, and improves production efficiency and pressing quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GREE ELECTRIC (LINYI) CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-24
AI Technical Summary
In existing technologies, the pressing efficiency of air guide plates is low and the quality is unstable, and manual pressing by workers leads to fatigue.
An air guide plate pressing device is adopted, which includes a frame, roller assembly and drive mechanism. The inner air guide plate and outer air guide plate are automatically pressed together by the rolling of the roller assembly and the driving force of the drive mechanism. The pressing quality is ensured by the gap adjustment and guiding components.
This improved the pressing efficiency of the air guide plate, reduced worker fatigue, and ensured pressing quality and production efficiency.
Smart Images

Figure CN224158012U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of air conditioning equipment manufacturing technology, and more specifically, to an air guide plate pressing device and an air guide plate production line. Background Technology
[0002] In air conditioning equipment, the air guide plate on the indoor unit of a household air conditioner includes an inner air guide plate and an outer air guide plate. During pre-installation, the inner air guide plate and the outer air guide plate need to be pressed together to form a complete air guide plate.
[0003] Currently, when pressing this type of air guide plate, workers need to manually press the inner and outer air guide plates together on the pre-assembly line. However, because there are many pressing clips between the inner and outer air guide plates, the pressing efficiency of workers is low. Moreover, this manual pressing method can easily cause fatigue to workers, resulting in unstable pressing quality of this type of air guide plate. Utility Model Content
[0004] The purpose of this application is to provide an air guide plate pressing device and an air guide plate production line. The air guide plate pressing device can press the inner air guide plate and the outer air guide plate together without the need for manual operation. The operator can stack the inner air guide plate and the outer air guide plate and feed them into the roller group for automatic pressing, thereby improving the pressing efficiency of the air guide plate, reducing operator fatigue, and effectively ensuring the pressing quality of the air guide plate.
[0005] To achieve the above objectives, in a first aspect, this application provides a guide vane pressing device, comprising:
[0006] frame;
[0007] A roller assembly, comprising a first roller and a second roller, wherein the first roller and the second roller are disposed vertically on the frame, and a pressing gap is provided between the first roller and the second roller;
[0008] The driving mechanism includes a driving component, a driving wheel, and a driven wheel. The driving component is mounted on the frame and is drivenly connected to the driving wheel. The driven wheel is mounted on the first roller or the second roller, and the driving wheel and the driven wheel are connected by a transmission belt.
[0009] In the implementation of the above technical solution, for air guide plates that include inner and outer air guide plates and require pressing of the inner and outer air guide plates, the operator can stand next to the frame and manually align and stack the inner and outer air guide plates, and send them into the pressing gap between the first and second rollers of the roller group. The inner and outer air guide plates are gradually pressed together by the rolling and force of the roller group, so that the pressing buckles between the inner and outer air guide plates are engaged. In this way, the operator does not need to manually press the inner and outer air guide plates together. The operator can stack the inner and outer air guide plates and send them into the roller group for automatic pressing, thereby improving the pressing efficiency of the air guide plate and reducing operator fatigue.
[0010] Furthermore, the roller assembly is driven by a drive mechanism, which includes a drive component, a driving wheel, and a driven wheel. The drive component is mounted on the frame and is driven by the driving wheel. The driven wheel is mounted on the first or second roller. The driving wheel and the driven wheel are connected by a transmission belt. Under the driving action of the drive component, the first or second roller with a driven wheel will rotate under the drive of the driven wheel. The first or second roller without a driven wheel will be driven to rotate when pressing the air guide plate. This driving method of the roller assembly can provide a stable and continuous driving force for the roller assembly, which can effectively ensure the pressing quality of the air guide plate.
[0011] In a preferred embodiment of this application, a gap adjusting screw is provided on the frame, the gap adjusting screw is used to adjust the pressing gap between the first roller and the second roller; one of the first roller and the second roller is provided with the driven wheel, and the other of the first roller and the second roller is connected to the gap adjusting screw.
[0012] In the implementation of the above technical solution, the inner and outer air guide plates can have different thicknesses, and the resulting air guide plates can have different thicknesses. Alternatively, the inner and outer air guide plates can have different pressing effects under different pressing gaps. Therefore, it is necessary to adjust the pressing gap between the first and second rollers. When adjusting the pressing gap, the operator can adjust the pressing gap between the first and second rollers by rotating the gap adjusting screw, so that the air guide plate pressing device can be used for air guide plates of different thicknesses, and the pressing effect and pressing quality of the air guide plates can be improved.
[0013] In a preferred embodiment of this application, a pressure sensor is further provided on the frame, and the pressure sensor is located at the connection between the gap adjusting screw and the frame.
[0014] In the implementation of the above technical solution, the pressure sensor is used to detect the pressing force of the first roller and the second roller on the air guide plate. By detecting this pressing force, the operator can easily adjust the pressing gap between the first roller and the second roller by adjusting the gap adjustment screw, so that the adjustment of the pressing gap between the first roller and the second roller is more precise, thereby achieving a more ideal pressing effect and better pressing quality.
[0015] In a preferred embodiment of this application, the pressure sensor is a pressure sensor with a pressure value display function.
[0016] In the implementation of the above technical solution, the use of a pressure sensor with pressure value display function facilitates the setting and use of the pressure sensor, simplifies the relevant structure of the pressure sensor, and makes it easier for staff to view.
[0017] In a preferred embodiment of this application, the frame is provided with a guide assembly on the feeding side corresponding to the roller group. When the air guide plate is pressed, the air guide plate is guided into the roller group for pressing by the guide assembly.
[0018] In the implementation of the above technical solution, the frame is equipped with a guide component on the feeding side corresponding to the roller group. Before the workers feed the aligned and stacked inner and outer air guide plates into the roller group, the guide component can first limit and guide the aligned and stacked inner and outer air guide plates, so that the inner and outer air guide plates are fed into the roller group at a suitable angle and position for pressing. In this way, the pressing effect and pressing quality of the air guide plates can be improved.
[0019] In a preferred embodiment of this application, the guide assembly includes at least two guide bars, which are spaced apart on the frame. A guide groove is formed between adjacent guide bars, and the extending direction of the guide bars is perpendicular to the axial direction of the roller assembly.
[0020] In the process of implementing the above technical solution, the staff can use the guide groove formed between adjacent guide strips to guide the aligned and stacked inner and outer air guide plates, so that the air guide plates are vertically fed into the roller group for pressing, avoiding the air guide plates from being tilted. In this way, the force of the roller group can be applied to the air guide plates directly, so that the roller group can have a better pressing effect and pressing quality on the air guide plates.
[0021] Furthermore, staff can simultaneously operate multiple air guide plates for pressing, or different staff can operate different air guide plates together to achieve the effect of pressing multiple air guide plates together, which can further improve the pressing efficiency of the air guide plates.
[0022] In a preferred embodiment of this application, the air guide plate pressing device further includes a material collecting component located on the discharge side of the roller assembly.
[0023] In the process of implementing the above technical solution, the pressed air guide plate is sent to the material collection device located on the delivery side of the roller assembly, which can collect the pressed air guide plate in a centralized manner and avoid the pressed air guide plate being scattered and piled up.
[0024] In a preferred embodiment of this application, the material collection component is a material collection trough provided on the frame corresponding to the delivery side of the roller assembly.
[0025] In the implementation of the above technical solution, the material collection component is a material collection trough on the frame, which makes full use of the frame and can collect the pressed air guide plate without setting up additional structural components. This simplifies the structure of the air guide plate pressing device and achieves a good collection effect.
[0026] In a preferred embodiment of this application, the roller assembly has two sets.
[0027] Two sets of rollers are spaced apart on the frame along the conveying direction of the air guide plate. There are two drive mechanisms, one of which is drivenly connected to one of the rollers.
[0028] Alternatively, the two sets of rollers are mounted close together on the frame along the conveying direction of the air guide plate, and there is one drive mechanism that is drivenly connected to one of the two sets of rollers.
[0029] In the implementation of the above technical solution, two sets of rollers are configured. When the workers feed the aligned and stacked inner and outer air guide plates into the roller sets for pressing, the two sets of rollers can perform secondary pressing on the inner and outer air guide plates, which can further improve the pressing effect and quality of the air guide plates and reduce the situation where the pressing fails to achieve the expected pressing effect in the first pressing. In addition, the two sets of rollers are driven by two separate drive mechanisms, which can ensure that each set of rollers can press the air guide plates stably and continuously, fully guaranteeing the pressing effect and quality of the air guide plates. For the two sets of rollers to be set in close contact, the method of driving the other set of rollers through one drive mechanism can also achieve a good pressing effect and quality, and can simplify the drive structure and reduce the manufacturing cost of the air guide plate pressing device.
[0030] Secondly, this application provides an air guide plate production line, including the aforementioned air guide plate pressing device.
[0031] This application discloses an air guide plate pressing device and an air guide plate production line, which, compared with the prior art, have at least the following advantages:
[0032] The air guide plate pressing device of this application includes a frame, a roller assembly and a drive mechanism. The roller assembly includes a first roller and a second roller, which are arranged vertically on the frame with a pressing gap between them. The drive mechanism includes a drive component, a driving wheel and a driven wheel. The drive component is arranged on the frame and is drivenly connected to the driving wheel. The driven wheel is arranged on the first roller or the second roller, and the driving wheel and the driven wheel are connected by a transmission belt. For air guide plates that include inner and outer air guide plates and require pressing of the inner and outer air guide plates, the operator can stand next to the frame and manually align and stack the inner and outer air guide plates, then feed them into the pressing gap between the first and second rollers of the roller assembly. The rolling and force of the roller assembly will gradually press the inner and outer air guide plates together, so that the pressing clips between the inner and outer air guide plates engage. In this way, the operator does not need to manually press the inner and outer air guide plates together. The operator can stack the inner and outer air guide plates and feed them into the roller assembly for automatic pressing, thereby improving the pressing efficiency of the air guide plate and reducing operator fatigue.
[0033] Furthermore, the roller assembly is driven by a drive mechanism. Under the driving action of the drive component, the first or second roller with a driven wheel will rotate under the drive of the driven wheel, while the first or second roller without a driven wheel will be driven to rotate when pressing the air guide plate. This driving method of the roller assembly can provide a stable and continuous driving force for the roller assembly, which can effectively ensure the pressing quality of the air guide plate and minimize the instability of the pressing quality of the air guide plate.
[0034] The air guide plate production line of this application is equipped with the aforementioned air guide plate pressing device. When it is necessary to press the inner air guide plate and the outer air guide plate together to form a complete air guide plate, the two parts can be pressed together without the need for manual operation. The operator can stack the inner air guide plate and the outer air guide plate and feed them into the roller group for automatic pressing. This can improve the pressing efficiency of the air guide plate, reduce operator fatigue, and effectively ensure the pressing quality of the air guide plate. At the same time, it can improve the production efficiency and quality of the air guide plate. Attached Figure Description
[0035] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments of this application will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0036] Figure 1 This is a first three-dimensional structural schematic diagram of the air guide plate pressing device provided in the embodiments of this application;
[0037] Figure 2 This is a second three-dimensional structural schematic diagram of the air guide plate pressing device provided in the embodiments of this application;
[0038] Figure 3 This is a front view structural schematic diagram of the air guide plate pressing device provided in the embodiments of this application;
[0039] Figure 4 This is a top view of the air guide plate pressing device provided in the embodiments of this application.
[0040] Reference numerals: 11-Frame; 111-Material collection trough; 12-Roller assembly; 121-First roller; 122-Second roller; 13-Drive mechanism; 131-Driver component; 132-Driving wheel; 133-Driven wheel; 14-Gap adjusting screw; 15-Guide assembly; 151-Guide bar. Detailed Implementation
[0041] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0042] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0043] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0044] Furthermore, the terms "installation," "setup," "equipped with," "connection," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or a point connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0045] Furthermore, the terms "first," "second," etc., are primarily used to distinguish different devices, elements, or components (which may be the same or different in specific type and construction), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.
[0046] Currently, some air guide plates consist of an inner air guide plate and an outer air guide plate. During pre-assembly, these two parts need to be pressed together to form a complete air guide plate. During this pressing process, workers on the pre-assembly line manually press the inner and outer air guide plates together. However, because there are many pressing clips between the inner and outer air guide plates, the pressing efficiency is low, and this manual pressing method easily leads to worker fatigue, resulting in inconsistent pressing quality.
[0047] To address the problems in the prior art, this application provides a guide plate pressing device and a guide plate production line, which can press the inner and outer guide plates together without manual operation. The workers can stack the inner and outer guide plates and feed them into the roller group for automatic pressing, thereby improving the pressing efficiency of the guide plates, reducing worker fatigue, and effectively ensuring the pressing quality of the guide plates.
[0048] Example 1
[0049] See Figures 1 to 3 , Figures 1 to 3 These are schematic diagrams of the air guide plate pressing device provided in the embodiments of this application from different perspectives.
[0050] The air guide plate pressing device of this application embodiment includes:
[0051] Rack 11;
[0052] Roller assembly 12, which includes a first roller 121 and a second roller 122, is arranged vertically on the frame 11, and a pressing gap is left between the first roller 121 and the second roller 122.
[0053] The drive mechanism 13 includes a drive component 131, a drive wheel 132, and a driven wheel 133. The drive component 131 is mounted on the frame 11 and is drivenly connected to the drive wheel 132. The driven wheel 133 is mounted on the first roller 121 or the second roller 122. The drive wheel 132 and the driven wheel 133 are connected by a transmission belt.
[0054] In this embodiment, the upper roller in the roller group 12 is used as the first roller 121, and the lower roller in the roller group 12 is used as the second roller 122. It should be noted that in other embodiments, the upper roller in the roller group 12 can also be used as the second roller 122, and the lower roller in the roller group 12 can be used as the first roller 121. This embodiment only uses the upper roller in the roller group 12 as the first roller 121 and the lower roller in the roller group 12 as the second roller 122 to describe and explain the air guide plate pressing device of this application embodiment, and does not specifically limit the first roller 121 and the second roller 122 in the roller group 12.
[0055] For example, the first roller 121 and the second roller 122 may be rollers with a diameter of 80 mm.
[0056] In this embodiment, the pressing gap between the first roller 121 and the second roller 122 is suitable for the operator to send the inner air guide plate and the outer air guide plate into the roller assembly 12 for pressing.
[0057] Optionally, the surfaces of both the first roller 121 and the second roller 122 may be covered with an elastic material layer, the thickness of which may be 2-5 mm.
[0058] Covering the surfaces of the first roller 121 and the second roller 122 with an elastic material layer can effectively reduce the pressure loss that may occur when the first roller 121 and the second roller 122 press the air guide plate, and significantly reduce the probability of defective air guide plates. The thickness of the elastic material layer is selected to be 2-5mm, which can effectively ensure the pressing effect and pressing quality of the first roller 121 and the second roller 122 on the air guide plate while reducing the pressure loss of the first roller 121 and the second roller 122 on the air guide plate.
[0059] Preferably, the elastic material layer covering the surfaces of the first roller 121 and the second roller 122 can be a silicone layer with a thickness of 3 mm.
[0060] In this embodiment, the driving component 131 adopts a driving motor, and the output shaft of the driving motor is drivenly connected to the driving wheel 132. For example, the driving motor can be a 57 stepper motor. The 57 stepper motor is a hybrid stepper motor with a mounting flange outer frame size of 57mm×57mm. It is suitable for high-precision positioning requirements and has good motion smoothness and accuracy.
[0061] In this embodiment, the driven wheel 133 is disposed on the second roller 122, that is, on the lower roller in the roller group 12; it should be noted that in other embodiments, the driven wheel 133 may also be disposed on the first roller 121, that is, on the upper roller in the roller group 12.
[0062] In this embodiment of the air guide plate pressing device, for an air guide plate that includes an inner air guide plate and an outer air guide plate, and where it is necessary to press the inner air guide plate and the outer air guide plate together, the operator can stand next to the frame 11 and manually align and stack the inner air guide plate and send it into the pressing gap between the first roller 121 and the second roller 122 of the roller group 12. The inner air guide plate and the outer air guide plate are pressed together gradually by the rolling and force of the roller group 12, so that the pressing buckles between the inner air guide plate and the outer air guide plate are engaged. In this way, the operator does not need to manually press the inner air guide plate and the outer air guide plate together. The operator can stack the inner air guide plate and the outer air guide plate and send it into the roller group 12 for automatic pressing, thereby improving the pressing efficiency of the air guide plate and reducing operator fatigue.
[0063] Furthermore, the roller assembly 12 is driven by the drive mechanism 13. Under the driving action of the drive component 131, the first roller 121 or the second roller 122 with the driven wheel 133 will rotate under the drive of the driven wheel 133. The first roller 121 or the second roller 122 without the driven wheel 133 will be driven to rotate when pressing the air guide plate. This driving method of the roller assembly 12 can provide a stable and continuous driving force for the roller assembly 12, which can effectively ensure the pressing quality of the air guide plate and minimize the instability of the pressing quality of the air guide plate.
[0064] Example 2
[0065] See Figures 1 to 3 Based on the above embodiment one, the difference between this embodiment and embodiment one is that the air guide plate pressing device in this embodiment is provided with a gap adjusting screw 14 on the frame 11. The gap adjusting screw 14 is used to adjust the pressing gap between the first roller 121 and the second roller 122.
[0066] Specifically, the second roller 122 is provided with a driven wheel 133, and the gap adjustment screw 14 provided on the frame 11 is provided on the frame 11 corresponding to the first roller 121. There are two gap adjustment screws 14, which are located at both ends of the shaft of the first roller 121, respectively, and pass through both ends of the shaft of the first roller 121 and are connected to the first roller 121. When it is necessary to adjust the pressing gap between the first roller 121 and the second roller 122, the position of the first roller 121 can be adjusted by rotating the gap adjustment screws 14 at both ends of the shaft of the first roller 121, thereby adjusting the pressing gap between the first roller 121 and the second roller 122.
[0067] It should be noted that in other embodiments, if the first roller 121 is provided with a driven wheel 133, then the gap adjusting screw 14 provided on the frame 11 can also be provided on the frame 11 corresponding to the second roller 122. In this case, there are two gap adjusting screws 14, each located at one end of the shaft of the second roller 122, passing through both ends of the shaft and connected to the second roller 122. For further details, please refer to [reference needed]. Figures 1 to 3 The structure of the frame 11 can be adjusted accordingly.
[0068] For example, the gap adjusting screw 14 can be an M12 precision ball screw, which can achieve an adjustment accuracy of ±0.1mm, thereby allowing for more precise adjustment of the pressing gap between the first roller 121 and the second roller 122.
[0069] In this embodiment, the inner and outer air guide plates can have different thicknesses, and the resulting air guide plates can have different thicknesses. Alternatively, the inner and outer air guide plates can have different pressing effects under different pressing gaps. Therefore, it is necessary to adjust the pressing gap between the first roller 121 and the second roller 122. When adjusting the pressing gap, the operator can adjust the pressing gap between the first roller 121 and the second roller 122 by rotating the gap adjusting screw 14. This allows the air guide plate pressing device to be applicable to air guide plates of different thicknesses, and can improve the pressing effect and pressing quality of the air guide plates. It also prevents excessive pressing force from damaging the air guide plates, or avoids insufficient pressing force from causing the air guide plates to not be pressed properly.
[0070] Example 3
[0071] See Figures 1 to 3Based on the above embodiment two, the difference between this embodiment and embodiment two is that the air guide plate pressing device in this embodiment is further equipped with a pressure sensor on the frame 11. Specifically, the pressure sensor is set at the connection between the gap adjusting screw 14 and the frame 11. The pressure sensor is used to detect the pressing force of the first roller 121 and the second roller 122 on the air guide plate. By detecting this pressing force, the operator can easily adjust the pressing gap between the first roller 121 and the second roller 122 through the gap adjusting screw 14, so that the adjustment of the pressing gap between the first roller 121 and the second roller 122 is more precise, thereby achieving a more ideal pressing effect and a better pressing quality.
[0072] Alternatively, a thin-film pressure sensor with a range of 0-50 kg can be used as the pressure sensor.
[0073] In one embodiment, the pressure sensor may be a pressure sensor with a pressure value display function. For example, the pressure sensor may be a thin-film pressure sensor with a pressure value display function. Using a pressure sensor with a pressure value display function facilitates the setting and use of the pressure sensor, simplifies the related structure of the pressure sensor, and makes it easier for staff to view.
[0074] In another embodiment, the pressure sensor may be a pressure sensor without a pressure value display function, and the pressure sensor is connected to a display unit for displaying the value detected by the pressure sensor.
[0075] Example 4
[0076] See Figures 1 to 4 Based on any of the above embodiments one to three, the difference between this embodiment and embodiments one to three is that the air guide plate pressing device in this embodiment has a guide component 15 provided on the feeding side of the frame 11 corresponding to the roller group 12. When pressing the air guide plate, the air guide plate is guided into the roller group 12 for pressing by the guide component 15. The guide component 15 is provided on the feeding side of the frame 11 corresponding to the roller group 12. Before the operator feeds the aligned and stacked inner air guide plate and outer air guide plate into the roller group 12, the guide component 15 can first limit and guide the aligned and stacked inner air guide plate and outer air guide plate, so that the inner air guide plate and outer air guide plate are fed into the roller group 12 for pressing at a suitable angle and position. In this way, the pressing effect and pressing quality of the air guide plate can be improved.
[0077] In this embodiment, the guide assembly 15 includes at least two guide bars 151, which are spaced apart on the frame 11. A guide groove is formed between adjacent guide bars 151, and the extending direction of the guide bars 151 is perpendicular to the axial direction of the roller assembly 12. The width of the guide groove is greater than or equal to the width of the air guide plate.
[0078] Workers can guide the aligned and stacked inner and outer air guide plates through the guide grooves formed between adjacent guide strips 151, so that the air guide plates are vertically fed into the roller assembly 12 for pressing, avoiding the air guide plates from tilting. This allows the force of the roller assembly 12 to be applied directly to the air guide plates, resulting in better pressing effect and quality. Furthermore, workers can operate multiple air guide plates simultaneously for pressing, or different workers can operate different air guide plates together to achieve the effect of pressing multiple air guide plates together, which can further improve the pressing efficiency of the air guide plates.
[0079] refer to Figures 1 to 4 In other embodiments, the guide assembly 15 may include at least two guide posts, preferably square posts, with at least two guide posts disposed on the frame 11 close to the roller assembly 12, and the arrangement direction of all guide posts being parallel to the axial direction of the roller assembly 12.
[0080] Example 5
[0081] See Figures 1 to 4 Based on any of the above embodiments one to four, the difference between this embodiment and embodiments one to four is that the air guide plate pressing device in this embodiment further includes a material collection component, which is located on the delivery side of the roller group 12. When pressing the air guide plate, the pressed air guide plate will be sent into the material collection component located on the delivery side of the roller group 12, which can collect the pressed air guide plate in a concentrated manner and avoid the pressed air guide plate being scattered and piled up.
[0082] In this embodiment, the material collection component is a material collection trough 111 provided on the frame 11 corresponding to the delivery side of the roller assembly 12; the material collection component is a material collection trough 111 on the frame 11, which makes full use of the frame 11, and can realize the collection of the pressed air guide plate without setting additional structural components, simplifying the structure of the air guide plate pressing device, and achieving a good collection effect.
[0083] In other embodiments, the material collection component may also be a material collection platform located on the delivery side of the roller assembly 12, which is not part of the frame 11; or, the material collection component may also be a material collection box located on the delivery side of the roller assembly 12; here, other material collection components with different structures will not be exemplified or elaborated.
[0084] Example 6
[0085] refer to Figures 1 to 4 Based on any of the above embodiments one to five, the difference between this embodiment and embodiments one to five is that the roller group 12 of the air guide plate pressing device in this embodiment has two groups;
[0086] Specifically, two sets of roller groups 12 are spaced apart on the frame 11 along the conveying direction of the air guide plate, and there are two drive mechanisms 13, one drive mechanism 13 being drivenly connected to one roller group 12; Figures 1 to 4 In this case, the structure of setting a set of roller groups 12 on the frame 11 can be extended along the conveying direction of the air guide plate;
[0087] Understandably, the two sets of roller groups 12 are driven by two independent drive mechanisms 13 respectively. The two sets of roller groups 12 do not interfere with each other. The two drive mechanisms 13 can adopt the same structure. The drive connection structure between the two drive mechanisms 13 and the corresponding roller group 12 can also be the same. That is, the driven wheels 133 of the two drive mechanisms 13 can both be set on the second roller 122 of the roller group 12.
[0088] In this embodiment, the roller assembly 12 is configured as two sets. When the operator feeds the aligned and stacked inner and outer air guide plates into the roller assembly 12 for pressing, the two roller assemblies 12 can perform secondary pressing on the inner and outer air guide plates, which can further improve the pressing effect and pressing quality of the air guide plates and reduce the situation where the pressing fails to achieve the expected pressing in one pressing. In addition, the two roller assemblies 12 are driven by two driving mechanisms 13 respectively, which can ensure that each roller assembly 12 can stably and continuously press the air guide plates, fully guaranteeing the pressing effect and pressing quality of the air guide plates.
[0089] Example 7
[0090] refer to Figures 1 to 4 Based on any of the above embodiments one to five, the difference between this embodiment and embodiments one to five is that the roller group 12 of the air guide plate pressing device in this embodiment has two groups;
[0091] Specifically, two sets of roller groups 12 are mounted close together on the frame 11 along the conveying direction of the air guide plate. There is one drive mechanism 13, which is driven by one of the two sets of roller groups 12. Figures 1 to 4 In this case, the structure of setting a set of roller groups 12 on the frame 11 can be extended along the conveying direction of the air guide plate;
[0092] In this embodiment, the roller group 12 is configured as two groups. When the operator sends the aligned and stacked inner and outer air guide plates into the roller group 12 for pressing, the two roller groups 12 can perform secondary pressing on the inner and outer air guide plates, which can further improve the pressing effect and pressing quality of the air guide plates and reduce the situation where the pressing fails to achieve the expected pressing in one pressing. For the two roller groups 12 are set to be close together, the other roller group 12 can be driven by a driving mechanism 13, which can also achieve a good pressing effect and pressing quality, and can simplify the driving structure and reduce the manufacturing cost of the air guide plate pressing device.
[0093] Example 8
[0094] This application provides an air guide plate production line, including an air guide plate pressing device according to any one of the above embodiments one to seven.
[0095] The air guide plate production line of this application embodiment is equipped with the aforementioned air guide plate pressing device. When it is necessary to press the inner air guide plate and the outer air guide plate together to form a complete air guide plate, it is not necessary for the staff to manually press the two parts together. The staff can stack the inner air guide plate and the outer air guide plate and feed them into the roller group 12 for automatic pressing, thereby improving the pressing efficiency of the air guide plate, reducing the fatigue of the staff, and effectively ensuring the pressing quality of the air guide plate; at the same time, it can improve the production efficiency and production quality of the air guide plate.
[0096] In all the above embodiments, "large" and "small" are relative terms, "more" and "less" are relative terms, and "upper" and "lower" are relative terms. The embodiments of this application will not elaborate further on the expression of such relative terms.
[0097] It should be understood that phrases such as "in one embodiment," "in this embodiment," "in this application embodiment," or "as an optional implementation" throughout the specification mean that a specific feature, structure, or characteristic related to an embodiment is included in at least one embodiment of this application. Therefore, phrases such as "in one embodiment," "in this embodiment," "in this application embodiment," or "as an optional implementation" appearing throughout the specification do not necessarily refer to the same embodiment. Furthermore, these specific features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. Those skilled in the art should also understand that the embodiments described in the specification are all optional embodiments, and the actions and modules involved are not necessarily essential to this application.
[0098] In the various embodiments of this application, it should be understood that the sequence number of each process does not necessarily imply the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of this application.
[0099] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of protection of the claims.
Claims
1. A guide vane pressing device, characterized in that, include: Rack (11); Roller assembly (12), the roller assembly (12) includes a first roller (121) and a second roller (122), the first roller (121) and the second roller (122) are arranged vertically on the frame (11), and a pressing gap is left between the first roller (121) and the second roller (122); The drive mechanism (13) includes a drive member (131), a drive wheel (132), and a driven wheel (133). The drive member (131) is mounted on the frame (11) and is drivenly connected to the drive wheel (132). The driven wheel (133) is mounted on the first roller (121) or the second roller (122). The drive wheel (132) and the driven wheel (133) are connected by a transmission belt.
2. The air guide plate pressing device according to claim 1, characterized in that, A gap adjusting screw (14) is provided on the frame (11), and the gap adjusting screw (14) is used to adjust the pressing gap between the first roller (121) and the second roller (122); the driven wheel (133) is provided on one of the first roller (121) and the second roller (122), and the other of the first roller (121) and the second roller (122) is connected to the gap adjusting screw (14).
3. The air guide plate pressing device according to claim 2, characterized in that, A pressure sensor is also provided on the frame (11), and the pressure sensor is located at the connection between the gap adjusting screw (14) and the frame (11).
4. The air guide plate pressing device according to claim 3, characterized in that, The pressure sensor is a pressure sensor with pressure value display function.
5. The air guide plate pressing device according to any one of claims 1-4, characterized in that, The frame (11) is provided with a guide assembly (15) on the feeding side corresponding to the roller group (12). When the air guide plate is pressed, the air guide plate is guided into the roller group (12) for pressing by the guide assembly (15).
6. The air guide plate pressing device according to claim 5, characterized in that, The guide assembly (15) includes at least two guide bars (151), which are spaced apart on the frame (11). A guide groove is formed between adjacent guide bars (151), and the extending direction of the guide bars (151) is perpendicular to the axial direction of the roller assembly (12).
7. The air guide plate pressing device according to any one of claims 1-4, characterized in that, The air guide plate pressing device also includes a material collection component, which is located on the discharge side of the roller assembly (12).
8. The air guide plate pressing device according to claim 7, characterized in that, The material collection component is a material collection trough (111) provided on the frame (11) corresponding to the delivery side of the roller assembly (12).
9. The air guide plate pressing device according to any one of claims 1-4, characterized in that, The roller assembly (12) has two sets. Two sets of roller groups (12) are spaced apart on the frame (11) along the conveying direction of the air guide plate. There are two drive mechanisms (13), one of which is drivenly connected to one of the roller groups (12). Alternatively, the two sets of roller groups (12) are mounted close together on the frame (11) along the conveying direction of the air guide plate, and the driving mechanism (13) is one, which is drivenly connected to one of the roller groups (12) of the two sets of roller groups (12).
10. A wind guide plate production line, characterized in that, Includes the air guide plate pressing device as described in any one of claims 1-9.