Double-station deburring equipment

Abstract

The utility model discloses double-station deburring equipment which comprises a base, a tool magazine and a rotating seat, a protective cover is arranged on the base, and the tool magazine is arranged on the base and can be driven by a corresponding driving device to linearly move relative to the base in the X-axis direction, the Y-axis direction and the Z-axis direction respectively. The rotating shaft can be driven by a corresponding first rotating driving device to rotate around a first rotating shaft parallel to the Y axis; the rotating base is arranged on the base and can be driven by a second rotating driving device arranged on the base to rotate around a second rotating shaft parallel to the Z axis, the two sides of the rotating base are each provided with a part station, and the positions of the two part stations can be changed along with rotation of the rotating base. Due to the fact that the two part stations are arranged, the positions of the two part stations are exchanged along with rotation of the rotating base, one station is used for machining workpieces, the other station is used for feeding and discharging, after the workpieces are machined, the positions of the part stations are rapidly switched, the waiting time is saved, and the machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to a dual-station deburring device, belonging to the field of machining equipment. Background Technology

[0002] During the cutting and machining of parts, burrs are often left on the machined parts. When manufacturing parts using processes such as casting and die forging, the burrs generated on the edges can be quite harmful if not removed. On the one hand, using parts with burrs is unsafe, and on the other hand, it can easily damage the machine. Therefore, deburring is necessary. Currently, the equipment used to deburr workpieces is a deburring mechanism.

[0003] Existing deburring mechanisms, such as those disclosed in Chinese Utility Model Patent No. CN222570184U, include a worktable, an operation box set on the worktable, a first motor set inside the operation box, a grinding wheel set on the first motor, two electric push rods set opposite to each other inside the operation box, and clamping plates set on the electric push rods. In use, the box door is opened, the workpiece to be deburred is placed inside the operation box, the two electric push rods drive the clamping plates to clamp the workpiece, and the first motor drives the grinding wheel to grind the workpiece.

[0004] The deburring machine disclosed in the above patent has the following technical defects: First, it only has one processing station. After one workpiece is processed, it takes a long time to change to another part to be processed, resulting in low workpiece processing efficiency. Second, loading and unloading require opening the box door, which further increases the time for changing the workpiece to be processed. Furthermore, changing parts requires at least reaching into the operating box, so its use poses a safety problem. Summary of the Invention

[0005] The purpose of this invention is to provide a dual-station deburring device to solve the technical defects of existing workpiece deburring processes, which require opening a door to pick up and put down parts, resulting in poor safety and low processing efficiency.

[0006] To solve the above problems, the technical solution adopted by this utility model is as follows: a dual-station deburring device, including a base, a tool magazine, and a rotating seat. A protective cover is provided on the base. The tool magazine is located on the base and can move linearly relative to the base along the X-axis, Y-axis, and Z-axis directions respectively under the drive of corresponding drive devices. It can also be driven by a corresponding first rotary drive device to rotate along a first rotary axis parallel to the Y-axis. The rotating seat is located on the base and can be driven by a second rotary drive device located on the base to rotate along a second rotary axis parallel to the Z-axis. A part station is provided on each side of the rotating seat for fixing the workpiece to be processed. The two part stations can change positions as the rotating seat rotates. When one part station is located in the processing area, the other part station rotates to the loading / unloading area outside the protective cover on the base. The tool magazine moves along the X-axis, Y-axis, and Z-axis directions to perform deburring processing on the workpiece at one of the part stations. The rotation of the tool magazine is used to change tools. This invention features two workstations, whose positions are interchanged as the rotating base rotates. During use, one workstation is in the processing position while the other rotates to a position outside the protective cover of the equipment. The processed workpiece can be removed from the other workstation, and a new workpiece to be processed can be placed on it. This eliminates the need to open the door to retrieve and place parts, improving the safety of this invention. Furthermore, because this invention has two workstations, one workstation can process the workpiece while the other unloads and loads materials. After the workpiece is processed, the positions of the workstations can be quickly switched, saving waiting time and improving processing efficiency.

[0007] As a further improvement of this utility model, the part station includes a part support frame rotatably mounted on a rotating seat. The part support frame is rotatably mounted on the rotating seat by a station rotation shaft, which is arranged horizontally and connected to a third rotary drive device disposed within the rotating seat. The part support frame in this utility model can rotate relative to the rotating seat, allowing the workpiece to be processed to rotate, thereby enabling adjustment of the workpiece according to its surface shape (such as an arc-shaped surface).

[0008] As a further improvement of this utility model, the part station also includes a part support base. This part support base is rotatably mounted on the part support frame at one end away from the rotating seat and is connected to a fourth rotary drive device mounted on the part support frame. The rotation axis of the part support base is perpendicular to the rotation axis of the station. The part support base is used to fix the workpiece to be processed in the use state. This utility model, by providing a part support base, allows the workpiece to be rotated as needed during deburring, aligning the part to be processed towards the tool magazine, thus facilitating deburring.

[0009] As a further improvement of this utility model, a Y-axis support is provided on the base. The bottom of the Y-axis support is located on the base and forms a horizontal sliding pair with the base along the Y-axis direction. The Y-axis support is driven by a Y-axis drive device located on the base to move relative to the base along the Y-axis direction. The tool magazine is located on the Y-axis support and moves synchronously in the Y-axis direction as the Y-axis support moves. The tool magazine can move along the X-axis and Z-axis directions on the Y-axis support. This utility model, by providing a Y-axis support and allowing the Y-axis support to move along the Y-axis direction on the base, facilitates the driving of the tool magazine to move in the Y-axis direction.

[0010] As a further improvement of this utility model, a Y-axis guide rail and a Y-axis lead screw are provided on the base along the Y-axis direction. The bottom end of the Y-axis bracket is slidably connected to the Y-axis guide rail, and the Y-axis lead screw is threadedly engaged with the Y-axis bracket. The Y-axis drive device is a Y-axis drive motor, and one end of the Y-axis lead screw is connected to the Y-axis drive motor. The Y-axis drive motor drives the Y-axis lead screw to rotate, thereby driving the Y-axis bracket to move along the direction of the Y-axis guide rail. This utility model converts the rotation of the Y-axis lead screw driven by the Y-axis drive motor into horizontal movement of the Y-axis bracket in the Y-axis direction, facilitating the movement of the Y-axis bracket in the Y-axis direction.

[0011] As a further improvement of this invention, an X-axis slide plate is provided on the Y-axis bracket. This X-axis slide plate is located on the upper part of the Y-axis bracket and forms a horizontal sliding pair with the Y-axis bracket in the X-axis direction. The X-axis slide plate is driven to move along the X-axis direction by an X-axis drive device mounted on the Y-axis bracket. The tool magazine is mounted on the X-axis slide plate and moves along the X-axis direction with the movement of the X-axis slide plate. The tool magazine can move along the X-axis direction on the X-axis slide plate. This invention, by providing an X-axis slide plate on the Y-axis bracket, facilitates the movement of the tool magazine in the X-axis direction through the movement of the X-axis slide plate and the Y-axis bracket in the X-axis direction.

[0012] As a further improvement of this utility model, a notch is provided at the top of the Y-axis bracket along the X-axis direction, and the X-axis slide plate is disposed within the notch and moves along the X-axis direction within the notch. The notch in the Y-axis bracket facilitates the installation of the X-axis slide plate.

[0013] As a further improvement of this utility model, a Z-axis support is provided on the X-axis slide plate. The Z-axis support and the X-axis slide plate form a vertical sliding pair. The Z-axis support is driven to move along the Z-axis direction by a Z-axis drive device provided on the X-axis slide plate. The tool magazine is rotatably mounted on the Z-axis support and is housed within the Z-axis support by a first rotary drive device. This utility model, by providing a Z-axis support that moves vertically on the X-axis slide plate, facilitates the movement of the tool magazine in the Z-axis direction.

[0014] In summary, the beneficial effects of this utility model are: this utility model has good processing safety for deburring workpieces and high processing efficiency for deburring workpieces. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] The components are: 1. Base; 2. Tool magazine; 3. Rotating seat; 4. Part station; 5. Part support frame; 6. Part support base; 7. Y-axis bracket; 71. Column; 72. Connecting beam; 8. Y-axis guide rail; 9. Y-axis lead screw; 10. Notch; 11. Z-axis bracket. Detailed Implementation

[0017] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0018] like Figure 1 The dual-station deburring device shown includes a base 1, a tool magazine 2, and a rotating base 3. A protective cover is provided on the base 1. The tool magazine 2 is located on the base 1 and can move linearly relative to the base 1 along the X-axis, Y-axis, and Z-axis directions under the drive of corresponding drive devices. The tool magazine 2 can be driven by a corresponding first rotary drive device (not shown in the figure) to rotate on a first rotary axis parallel to the Y-axis. The first rotary drive device in this invention is a first rotary drive motor. Multiple tools are arranged on the tool magazine 2 along the circumferential direction. The first rotary drive motor drives the rotation of the tool magazine 2 to change tools.

[0019] like Figure 1 As shown, the rotating seat 3 is located at one end of the base 1 in the positive Y-axis direction. The rotating seat 3 can be driven by a second rotary drive device mounted on the base 1 to rotate along a second rotary axis parallel to the Z-axis. The second rotary drive device in this invention is a second rotary drive motor, which is mounted on the base 1 with its output shaft vertically upward. The second rotary shaft is rotatably mounted on the base 1, and its bottom end is connected to the output shaft of the second rotary drive motor. The rotating seat 3 is fixedly connected to the top end of the second rotary shaft. The second rotary drive motor drives the rotating seat 3 through the second rotary shaft. The present invention has a part station 4 on each side of the rotating base 3. The two part stations 4 are used to fix the workpiece to be processed. The two part stations 4 are symmetrically distributed on both sides of the rotating base 3. The two part stations 4 can change positions as the rotating base 3 rotates. When one part station 4 is in the processing position, the tool magazine 2 performs deburring processing on the station. The other part station 4 rotates to the loading and unloading position outside the protective cover. The processed workpiece can be removed from the part station 4, and a new workpiece to be deburred can be fixed on the part station 4 for processing.

[0020] like Figure 1As shown, the tool magazine 2 in this utility model moves along the X-axis, Y-axis and Z-axis directions to deburr the workpiece at one of the workpiece stations 4 located in the machining position, and remove the burrs left on the workpiece during machining.

[0021] like Figure 1 As shown, the part station 4 in this utility model includes a part support frame 5 rotatably mounted on a rotating seat 3 and a part support base 6 rotatably mounted on the part support frame 5. The part support frame 5 is rotatably mounted on the rotating seat 3 by a station rotation shaft (not shown in the figure). The station rotation shaft is arranged in a horizontal direction and is connected to a third rotary drive device arranged in the rotating seat 3. The third rotary drive device in this utility model is a third rotary drive motor, which is installed in the rotating seat 3. The two part stations 4 are driven to rotate by two third rotary drive motors, and both third rotary drive motors are installed in the rotating seat 3. The part support base 6 is rotatably mounted on the part support frame 5 at one end away from the rotating seat 3 and is connected to a fourth rotary drive device (not shown in the figure) arranged on the part support frame 5. The rotation shaft of the part support base 6 is perpendicular to the station rotation shaft. The part support base 6 is used to fix the workpiece to be processed in the use state.

[0022] like Figure 1 As shown, this utility model has a Y-axis support 7 on the base 1. The bottom of the Y-axis support 7 is set on the base 1 and forms a horizontal sliding pair with the base 1 along the Y-axis direction. The Y-axis support 7 in this utility model includes two columns 71 along the Z-axis direction and a connecting beam 72 along the X-axis direction. The two ends of the connecting beam 72 are fixedly connected to the tops of the two columns 71 respectively, so that the Y-axis support 7 has a portal frame structure. The Y-axis support 7 is driven by a Y-axis drive device set on the base 1 to move relative to the base 1 along the Y-axis direction. The tool magazine 2 is set on the Y-axis support 7 and moves synchronously in the Y-axis direction with the movement of the Y-axis support 7. The tool magazine 2 can move along the X-axis and Z-axis directions on the Y-axis support 7.

[0023] like Figure 1As shown, this utility model has a Y-axis guide rail 8 and a Y-axis lead screw 9 arranged on the base 1 along the Y-axis direction. The base 1 also has Y-axis guide rails 8 and Y-axis lead screws 9 on both sides of its top. Each Y-axis lead screw 9 has a Y-axis guide rail 8 on each side. The bottom end of the column 71 is slidably connected to the Y-axis guide rail 8 using a Y-axis slider (not shown in the figure). The bottom end of the Y-axis bracket 7 is slidably connected to the Y-axis guide rail 8. The Y-axis lead screw 9 is threadedly engaged with the Y-axis bracket 7. A nut is fixedly installed at the bottom end of the column 71. The Y-axis lead screw 9 passes through the nut and engages with its thread. The Y-axis drive device is a Y-axis drive motor. One end of the Y-axis lead screw 9 is connected to the output shaft of the Y-axis drive motor. The Y-axis drive motor drives the Y-axis lead screw 9 to rotate, thereby driving the Y-axis bracket 7 to move along the Y-axis guide rail 8. This utility model can have one Y-axis drive motor on each side of the base 1 to connect with two Y-axis lead screws 9, and the two Y-axis drive motors rotate synchronously.

[0024] like Figure 1 As shown, this invention features an X-axis slide plate (not shown) mounted on a Y-axis support 7. The X-axis slide plate is mounted on a connecting beam 72 at the top of the Y-axis support 7 and forms a horizontal sliding pair with the connecting beam 72 in the X-axis direction. The X-axis slide plate is driven to move along the X-axis direction by an X-axis drive device mounted on the connecting beam 72. This invention also features two X-axis guide rails (not shown) and an X-axis lead screw (not shown) located between the X-axis guide rails on the connecting beam 72. The X-axis slide plate and the X-axis guide rails are slidably connected by an X-axis slider (not shown). The X-axis lead screw passes through the X-axis slide plate and is threadedly engaged with it. The X-axis drive device is an X-axis drive motor mounted on the connecting beam 72, with its output shaft connected to one end of the X-axis lead screw. The X-axis drive motor drives the X-axis lead screw to rotate, causing the X-axis slide plate to move horizontally along the X-axis guide rails. The tool magazine 2 is mounted on the X-axis slide plate and moves in the X-axis direction with the movement of the X-axis slide plate. The tool magazine 2 can move along the X-axis direction on the X-axis slide plate. The optimal feature of this invention is that a notch 10 is provided on the connecting beam 72 at the top of the Y-axis support 7 along the X-axis direction. The notch 10 is located on the side of the connecting beam 72 in the positive direction of the Y-axis. The X-axis slide plate, the X-axis guide rail and the X-axis lead screw are all disposed in the notch 10, and the X-axis slide plate moves along the X-axis direction within the notch 10.

[0025] like Figure 1As shown, this utility model has a Z-axis bracket 11 on the X-axis slide plate. The Z-axis bracket 11 and the X-axis slide plate form a vertical sliding pair. The Z-axis bracket 11 is driven by a Z-axis drive device on the X-axis slide plate to move along the Z-axis direction. This utility model has two Z-axis guide rails (not shown in the figure) and a Z-axis lead screw (not shown in the figure) located between the Z-axis guide rails on the X-axis slide plate along the Z-axis direction. The Z-axis bracket 11 is slidably installed with the Z-axis guide rails by a Z-axis slider (not shown in the figure). The Z-axis lead screw passes through the Z-axis bracket 11 and is threadedly engaged with the Z-axis bracket 11. The Z-axis drive device is a Z-axis drive motor installed on the X-axis slide plate. Its output shaft is connected to the Z-axis lead screw. The Z-axis drive motor drives the Z-axis lead screw to rotate, thereby driving the Z-axis bracket 11 to slide along the Z-axis guide rails. The tool magazine 2 is rotatably mounted on the Z-axis bracket 11 and is mounted inside the Z-axis bracket 11 by a first rotary drive motor.

[0026] In use, this utility model has a protective cover (not shown in the figure) on the base 1, and a workstation outlet (not shown in the figure) is opened on the protective cover along the positive Y-axis. When the two part workstations 4 are rotated to the Y-axis direction, the part workstation 4 located on the positive Y-axis direction extends out of the protective cover from the workstation outlet, while the other part workstation 4 is located inside the protective cover and is a processing workstation. The parts on this part workstation 4 can be deburred by the tools on the tool magazine 2. The part workstation 4 located outside the protective cover is a loading and unloading workstation. The processed workpiece can be unloaded from this part workstation 4 and another part to be deburred can be placed on it.

[0027] Unless otherwise specified in the above description, all parts are prior art or can be implemented using existing technology. Furthermore, the specific embodiments described in this utility model are merely preferred embodiments of the invention and are not intended to limit the scope of this utility model. That is, all equivalent changes and modifications made within the scope of this utility model patent should be considered within the technical scope of this utility model.

Claims

1. A dual-station deburring device, characterized in that: include The base has a protective cover. The tool magazine is mounted on the base and can move linearly relative to the base along the X-axis, Y-axis and Z-axis directions respectively under the drive of the corresponding drive device. It can also be driven by the corresponding first rotation drive device to rotate on a first rotation axis parallel to the Y-axis. A rotating seat is mounted on a base and can be driven by a second rotation drive device mounted on the base to rotate along a second rotation axis parallel to the Z-axis. A part station is provided on each side of the rotating seat to fix the workpiece to be processed. The two part stations can change positions as the rotating seat rotates. When one part station is located in the processing area, the other part station rotates to the loading and unloading area outside the protective cover on the base. The tool magazine moves along the X, Y, and Z axes to deburr the workpiece located at the machining station. The rotation of the tool magazine is used to change tools.

2. The dual-station deburring equipment according to claim 1, characterized in that: The part station includes a part support frame rotatably mounted on a rotating base. The part support frame is rotatably mounted on the rotating base by a station rotation shaft. The station rotation shaft is arranged in a horizontal direction and is connected to a third rotation drive device arranged inside the rotating base.

3. The dual-station deburring equipment according to claim 1, characterized in that: The part station also includes a part support base, which is rotatably mounted on the part support frame at one end away from the rotating seat and connected to a fourth rotary drive device mounted on the part support frame. The rotation axis of the part support base is perpendicular to the rotation axis of the station. The part support base is used to fix the workpiece to be processed in the use state.

4. The dual-station deburring equipment according to claim 1, characterized in that: A Y-axis support is provided on the base. The bottom of the Y-axis support is located on the base and forms a horizontal sliding pair with the base along the Y-axis direction. The Y-axis support is driven by a Y-axis drive device located on the base to move relative to the base along the Y-axis direction. The tool magazine is located on the Y-axis support and moves synchronously in the Y-axis direction as the Y-axis support moves. The tool magazine can move along the X-axis and Z-axis directions on the Y-axis support.

5. The dual-station deburring equipment according to claim 4, characterized in that: A Y-axis guide rail and a Y-axis lead screw are provided on the base along the Y-axis direction. The bottom end of the Y-axis bracket is slidably connected to the Y-axis guide rail. The Y-axis lead screw is threadedly engaged with the Y-axis bracket. The Y-axis drive device is a Y-axis drive motor. One end of the Y-axis lead screw is connected to the Y-axis drive motor. The Y-axis drive motor drives the Y-axis lead screw to rotate, which is used to drive the Y-axis bracket to move along the direction of the Y-axis guide rail.

6. The dual-station deburring equipment according to claim 4, characterized in that: An X-axis slide is provided on the Y-axis bracket. The X-axis slide is located on the upper part of the Y-axis bracket and forms a horizontal sliding pair with the Y-axis bracket in the X-axis direction. The X-axis slide is driven by an X-axis drive device located on the Y-axis bracket to move along the X-axis direction. The tool magazine is installed on the X-axis slide and moves in the X-axis direction as the X-axis slide moves. The tool magazine can move along the X-axis direction on the X-axis slide.

7. The dual-station deburring equipment according to claim 6, characterized in that: A notch is provided at the top of the Y-axis bracket along the X-axis direction. The X-axis slide is positioned within the notch and moves along the X-axis direction within the notch.

8. The dual-station deburring equipment according to claim 6, characterized in that: A Z-axis support is provided on the X-axis slide plate. The Z-axis support and the X-axis slide plate form a vertical sliding pair. The Z-axis support is driven to move along the Z-axis direction by a Z-axis drive device provided on the X-axis slide plate. The tool magazine is rotatably mounted on the Z-axis support and is mounted inside the Z-axis support by a first rotary drive device.

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