Thermal insulation autoclaved aerated brick forming device

By setting up adjustment and limiting mechanisms, the problem of waste caused by excessive material pouring in the molding device was solved, achieving efficient material recovery and rapid adjustment of molding height, thus improving production quality and efficiency.

CN224158574UActive Publication Date: 2026-04-24GUIZHOU CHENGYOU MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUIZHOU CHENGYOU MATERIAL TECH CO LTD
Filing Date
2025-03-28
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing autoclaved aerated concrete (AAC) brick forming equipment is prone to overfilling raw materials after they are poured into the forming mold, resulting in waste and cumbersome operation.

Method used

A molding device including an adjustment mechanism and a limiting mechanism was designed. The lifting mechanism drives the pressure plate into the molding frame to squeeze the raw material. Excess raw material is recovered through the sealing block and sliding column system. The limiting mechanism adjusts the height of the stop block to control the molding height, so as to achieve rapid adjustment.

Benefits of technology

It effectively avoids raw material waste, improves production quality and efficiency, simplifies the operation process, and enables rapid adjustment of bricks of different heights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of thermal insulation autoclaved aerated bricks, in particular to a thermal insulation autoclaved aerated brick forming device which comprises a bottom plate, a forming frame and a first connecting plate, the upper end of the bottom plate is provided with the forming frame, the side edge of the bottom plate is provided with the first connecting plate, and the upper end of the first connecting plate is connected with a lifting mechanism. The lifting mechanism is arranged on the side edge of the forming frame, the lifting mechanism is connected with an adjusting mechanism, the adjusting mechanism is arranged above the forming frame, and a limiting mechanism is arranged on the side edge of the lifting mechanism. The limiting mechanism is arranged, the height of the check block is adjusted according to the height of a heat preservation and heat insulation autoclaved aerated brick needing to be formed in the using process, the check block is pulled to drive the sliding block to slide on the inner side of the sliding groove in the check block height adjusting process, and when the check block reaches the needed height, the sliding block is pulled to slide on the inner side of the sliding groove. And at the moment, the limiting bolt is rotated to be attached to the inner wall of the sliding groove, so that the friction force is increased, and the sliding block is limited.
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Description

Technical Field

[0001] This utility model relates to the field of thermal insulation autoclaved aerated concrete (AAC) brick technology, and in particular to a thermal insulation autoclaved aerated concrete (AAC) brick forming device. Background Technology

[0002] Thermal insulation autoclaved aerated concrete (AAC) blocks are a new type of building material. They are mainly made of cement, lime, sand, and foaming agents under high temperature and high pressure. In the production process of thermal insulation autoclaved aerated concrete (AAC) blocks, the forming mold is a key component, which is mainly used to form the geometry and size of the AAC blocks.

[0003] Existing thermal insulation autoclaved aerated concrete (AAC) brick forming equipment is prone to overfilling raw materials after they are poured into the forming mold, resulting in material waste during actual use. Furthermore, the existing equipment requires manual operation to adjust the material height in the forming mold and control the amount poured, which is cumbersome in actual use.

[0004] Therefore, in response to the problem that existing thermal insulation autoclaved aerated concrete (AAC) brick forming devices often result in excessive material being poured into the forming mold, leading to material waste during actual use, this invention addresses this issue by using an adjustment mechanism to expel excess material from the forming mold while simultaneously squeezing it out. This avoids waste and improves production quality. Furthermore, the limiting mechanism in this invention facilitates adjustment of the pressing height of the pressure plate, allowing for quick adjustments based on actual usage requirements. Utility Model Content

[0005] To overcome the common problem in existing thermal insulation autoclaved aerated concrete (AAC) brick forming devices that tend to pour too much raw material into the forming mold, resulting in material waste during actual use.

[0006] The technical solution of this utility model is as follows: a heat-insulating autoclaved aerated concrete block forming device, comprising a base plate, a forming frame and a first connecting plate. The forming frame is provided at the upper end of the base plate, and the first connecting plate is provided on the side of the base plate. A second support column is provided at the upper end of the first connecting plate, and a lifting mechanism is connected to the upper end of the first connecting plate. The lifting mechanism is located on the side of the forming frame, and an adjustment mechanism is connected to the lifting mechanism. The adjustment mechanism is located above the forming frame, and a limit mechanism is provided on the side of the lifting mechanism.

[0007] Preferably, the lifting mechanism includes a first support column, a drive motor, a threaded rod, and a pressure plate. The first support column is provided at the upper end of the first connecting plate. The upper ends of the first support column and the second support column are connected to a clamping plate. The lower end of the first connecting plate is connected to the drive motor. The output shaft of the drive motor is connected to the threaded rod. A sliding plate is threaded to the side of the threaded rod. The upper end of the sliding plate is connected to a first connecting rod. The lower end of the first connecting rod is connected to a second connecting rod. The lower end of the second connecting rod is connected to a pressure plate. The pressure plate is positioned above the first connecting rod on the forming frame.

[0008] Preferably, the threaded rod rotatably connects the first connecting plate and the clamping plate, the sliding plate is slidably disposed between the first support column and the second support column, the first connecting rod is slidably connected to the clamping plate, and the length and width of the pressure plate are the same as the length and width of the inner side of the forming frame.

[0009] Preferably, the adjusting mechanism includes a housing, a sliding column, a sealing block, and a collecting frame. The housing is symmetrically arranged on the upper end of the pressure plate. The sliding column is slidably connected to the housing. The sliding column is connected to a second connecting plate. The lower end of the second connecting plate is connected to a third connecting rod. A spring is arranged inside the housing. The upper end of the pressure plate has symmetrically opened slots. The lower end of the third connecting rod is connected to a sealing block. The sealing block is arranged above the forming frame. The collecting frame is arranged on the side of the forming frame.

[0010] Preferably, the sliding column penetrates the upper wall of the housing, the spring is disposed on the side of the sliding column, one end of the spring is connected to the housing, the other end of the spring is connected to the sliding column, and the sealing block is engaged and disposed inside the slot.

[0011] Preferably, the limiting mechanism includes a sliding groove, a slider, a stop block, and a limiting bolt. The second support column has a sliding groove on its side, and limiting grooves are symmetrically provided on the inner side of the sliding groove. The sliding groove is slidably connected to a slider, and limiting blocks are symmetrically provided on the side of the slider. The slider is connected to a stop block, and the slider is threadedly connected to a limiting bolt.

[0012] Preferably, the limiting block is slidably disposed inside the limiting groove, the stop block is disposed on the side of the sliding groove, and the limiting bolt is in contact with the inner wall of the sliding groove.

[0013] The beneficial effects of this utility model are:

[0014] 1. Equipped with an adjustment mechanism, during use, the pressure plate enters the molding frame and squeezes the raw material of the thermal insulation autoclaved aerated concrete (AAC) bricks, thus facilitating the compaction of the raw material. Simultaneously, during the downward pressing of the pressure plate, excess raw material pushes the sealing block, causing the sliding column to rise. As the sliding column rises, it compresses the spring. When the sealing block rises above the upper surface of the pressure plate, the excess raw material passes through the slot and reaches the upper surface of the pressure plate. Subsequently, during the resetting process of the pressure plate driven by the lifting mechanism, the spring pushes the sealing block back to its original position, thus sealing the slot and preventing the excess raw material from flowing back. When the pressure plate exceeds the height of the molding frame, the excess raw material on the upper surface of the pressure plate is poured into the collection box for recycling, thereby reducing resource waste.

[0015] 2. A limiting mechanism is provided. During use, the height of the stop block is adjusted according to the required height of the heat-insulating autoclaved aerated concrete block. When adjusting the height of the stop block, pulling the stop block causes the slider to slide inside the groove. When the stop block reaches the required height, the limiting bolt is rotated to make the limiting bolt fit against the inner wall of the groove, thereby increasing the friction and limiting the slider. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the present invention.

[0017] Figure 2 The diagram shown is a three-dimensional structural schematic of the first connecting plate of this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional structural schematic of the lifting mechanism of this utility model;

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of the adjustment mechanism of this utility model;

[0020] Figure 5 This utility model is shown. Figure 4 Enlarged structural diagram of point A in the middle;

[0021] Figure 6 The diagram shown is a three-dimensional structural schematic of the limiting mechanism of this utility model;

[0022] Figure 7 The diagram shown is a three-dimensional structural schematic of the stop block of this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Forming frame; 3. First connecting plate; 4. Lifting mechanism; 41. First support column; 42. Second support column; 43. Card plate; 44. Drive motor; 45. Threaded rod; 46. Slide plate; 47. First connecting rod; 48. Second connecting rod; 49. Pressure plate; 5. Adjustment mechanism; 51. Housing; 52. Sliding column; 53. Second connecting plate; 54. Third connecting rod; 55. Spring; 56. Card slot; 57. Sealing block; 58. Collection frame; 6. Limiting mechanism; 61. Slide groove; 62. Limiting groove; 63. Sliding block; 64. Limiting block; 65. Stop block; 66. Limiting bolt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-7 This utility model provides a technical solution: a heat-insulating autoclaved aerated concrete block forming device, including a base plate 1, a forming frame 2 and a first connecting plate 3. The forming frame 2 is provided on the upper end of the base plate 1, and the first connecting plate 3 is provided on the side of the base plate 1. A second support column 42 is provided on the upper end of the first connecting plate 3. A lifting mechanism 4 is connected to the upper end of the first connecting plate 3. The lifting mechanism 4 is provided on the side of the forming frame 2. The lifting mechanism 4 is connected to an adjustment mechanism 5. The adjustment mechanism 5 is provided above the forming frame 2. A limit mechanism 6 is provided on the side of the lifting mechanism 4.

[0026] The lifting mechanism 4 includes a first support column 41, a drive motor 44, a threaded rod 45, and a pressure plate 49. The first support column 41 is mounted on the upper end of the first connecting plate 3. A clamping plate 43 connects the upper ends of the first support column 41 and the second support column 42. The drive motor 44 is connected to the lower end of the first connecting plate 3. The output shaft of the drive motor 44 is connected to the threaded rod 45. A sliding plate 46 is threadedly connected to the side of the threaded rod 45. A first connecting rod 47 is connected to the upper end of the sliding plate 46. A second connecting rod 48 is connected to the lower end of the first connecting rod 47. The pressure plate 49 is connected to the lower end of the second connecting rod 48. A first connecting rod 47 is set above the molding frame 2. A threaded rod 45 rotatably connects the first connecting plate 3 and the clamping plate 43. A sliding plate 46 is slidably set between the first support column 41 and the second support column 42. The first connecting rod 47 is slidably connected to the clamping plate 43. The length and width of the pressure plate 49 are the same as the length and width of the inner side of the molding frame 2. After the heat-insulating autoclaved aerated concrete brick raw material is loaded into the inner side of the molding frame 2, the drive motor 44 is started to drive the threaded rod 45 to rotate in both directions. During the rotation, the threaded rod 45 drives the sliding plate 46 to slide between the first support column 41 and the second support column 42.

[0027] The adjusting mechanism 5 includes a housing 51, a sliding column 52, a sealing block 57, and a collecting frame 58. The housing 51 is symmetrically arranged on the upper end of the pressure plate 49. The sliding column 52 is slidably connected to the housing 51. The sliding column 52 is connected to a second connecting plate 53. The lower end of the second connecting plate 53 is connected to a third connecting rod 54. A spring 55 is arranged inside the housing 51. The upper end of the pressure plate 49 has symmetrically opened slots 56. The lower end of the third connecting rod 54 is connected to a sealing block 57. The sealing block 57 is arranged above the forming frame 2. The collecting frame 58 is arranged on the side of the forming frame 2. The sliding column 52 penetrates the upper wall of the housing 51. The spring 55 is arranged on the side of the sliding column 52. One end of the spring 55 is connected to the housing 51, and the other end of the spring 55 is connected to the sliding column 52. The sealing block 57 is engaged inside the slot 56. After the pressure plate 49 enters the inner side of the forming frame 2, it squeezes the raw material of the thermal insulation autoclaved aerated concrete brick, thereby facilitating the compaction of the raw material.

[0028] The limiting mechanism 6 includes a slide groove 61, a slider 63, a stop block 65, and a limiting bolt 66. A slide groove 61 is provided on the side of the second support column 42. A limiting groove 62 is symmetrically provided inside the slide groove 61. A slider 63 is slidably connected to the slide groove 61. Limit blocks 64 are symmetrically provided on the side of the slider 63. A stop block 65 is connected to the slider 63. A limiting bolt 66 is threadedly connected to the slider 63. The limiting block 64 is slidably disposed inside the limiting groove 62. The stop block 65 is disposed on the side of the slide groove 61. The limiting bolt 66 is fitted against the inner wall of the slide groove 61. During use, according to… The height adjustment stop 65 of the heat-insulating autoclaved aerated concrete block needs to be formed. Rotate the limiting bolt 66 so that the limiting bolt 66 is no longer in contact with the inner wall of the slide groove 61. Then pull the stop 65 to drive the slider 63 to slide inside the slide groove 61. At the same time, during the movement of the slider 63, the limiting block 64 slides inside the limiting groove 62 to limit the slider 63. When the stop 65 moves to the required position, rotate the limiting bolt 66 to make the limiting bolt 66 fit with the inner wall of the slide groove 61, thereby increasing the friction and limiting the slider 63.

[0029] Working principle: According to Figures 6 to 7 First, during use, the height adjustment block 65 of the required heat-insulating autoclaved aerated concrete block is adjusted, and the limiting bolt 66 is rotated so that the limiting bolt 66 is no longer in contact with the inner wall of the slide groove 61. Then, the block 65 is pulled to drive the slider 63 to slide inside the slide groove 61. At the same time, during the movement of the slider 63, the limiting block 64 slides inside the limiting groove 62 to limit the slider 63. When the block 65 moves to the required position, the limiting bolt 66 is rotated so that the limiting bolt 66 is in contact with the inner wall of the slide groove 61, thereby increasing the friction and limiting the slider 63.

[0030] according to Figures 4 to 5 After the pressure plate 49 enters the inner side of the forming frame 2, it squeezes the raw material of the thermal insulation autoclaved aerated concrete (AAC) brick, thereby facilitating the compaction of the raw material. Simultaneously, during the downward pressing of the pressure plate 49, excess raw material pushes the sealing block 57 upward. As the sealing block 57 rises, it pushes the second connecting plate 53 and the third connecting rod 54, causing the sliding column 52 to rise. During the upward movement, the sliding column 52 compresses the spring 55. Furthermore, when the sealing block 57 rises above the upper surface of the pressure plate 49... At this time, the excess thermal insulation autoclaved aerated concrete (AAC) brick material reaches the upper surface of the pressure plate 49 through the slot 56. Then, the lifting mechanism 4 drives the pressure plate 49 to reset. During the reset process, the spring 55 pushes the sealing block 57 to reset and seal the slot 56, preventing the excess thermal insulation autoclaved aerated concrete (AAC) brick material from flowing back. The upper surface of the pressure plate 49 is set as an inclined surface. At the same time, when the pressure plate 49 exceeds the height of the forming frame 2, the excess thermal insulation autoclaved aerated concrete (AAC) brick material on the upper surface of the pressure plate 49 is poured into the inside of the collection frame 58 for recycling.

[0031] according to Figures 1 to 3After the raw materials for thermal insulation autoclaved aerated concrete blocks are loaded into the molding frame 2, the drive motor 44 is started to drive the threaded rod 45 to rotate in both directions. During the rotation, the threaded rod 45 drives the slide plate 46 to slide between the first support column 41 and the second support column 42. During the sliding, the slide plate 46 drives the pressure plate 49 connected by the first connecting rod 47 and the second connecting rod 48 into the molding frame 2. The sliding distance of the slide plate 46 is adjusted by the slider 63, so as to facilitate quick adjustment when thermal insulation autoclaved aerated concrete blocks of different heights are needed during use.

[0032] In this device, the drive motor 44 is started after being connected to an external power source via a power cord. The drive motor 44 is a known and existing technology on the market and will not be described in detail here.

[0033] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat-insulating autoclaved aerated concrete (AAC) brick forming device, comprising a base plate (1), a forming frame (2), and a first connecting plate (3), characterized in that: A forming frame (2) is provided on the upper end of the base plate (1), a first connecting plate (3) is provided on the side of the base plate (1), a second support column (42) is provided on the upper end of the first connecting plate (3), a lifting mechanism (4) is connected to the upper end of the first connecting plate (3), the lifting mechanism (4) is provided on the side of the forming frame (2), the lifting mechanism (4) is connected to an adjustment mechanism (5), the adjustment mechanism (5) is provided above the forming frame (2), and a limit mechanism (6) is provided on the side of the lifting mechanism (4).

2. The heat-insulating autoclaved aerated concrete (AAC) brick forming device according to claim 1, characterized in that: The lifting mechanism (4) includes a first support column (41), a drive motor (44), a threaded rod (45), and a pressure plate (49). The first support column (41) is provided on the upper end of the first connecting plate (3). The first support column (41) and the second support column (42) are connected to a clamping plate (43). The drive motor (44) is connected to the lower end of the first connecting plate (3). The output shaft of the drive motor (44) is connected to the threaded rod (45). The threaded rod (45) is threaded to the side of the sliding plate (46). The upper end of the sliding plate (46) is connected to a first connecting rod (47). The lower end of the first connecting rod (47) is connected to a second connecting rod (48). The lower end of the second connecting rod (48) is connected to a pressure plate (49). The pressure plate (49) is located above the first connecting rod (47) on the forming frame (2).

3. The thermal insulation autoclaved aerated concrete (AAC) brick forming device according to claim 2, characterized in that: The threaded rod (45) is rotatably connected to the first connecting plate (3) and the clamping plate (43). The sliding plate (46) is slidably disposed between the first support column (41) and the second support column (42). The first connecting rod (47) is slidably connected to the clamping plate (43). The length and width of the pressure plate (49) are the same as the length and width of the inner side of the forming frame (2).

4. The heat-insulating autoclaved aerated concrete (AAC) brick forming device according to claim 2, characterized in that: The adjustment mechanism (5) includes a housing (51), a sliding column (52), a sealing block (57), and a collection frame (58). The housing (51) is symmetrically arranged on the upper end of the pressure plate (49). The sliding column (52) is slidably connected to the housing (51). The sliding column (52) is connected to a second connecting plate (53). The lower end of the second connecting plate (53) is connected to a third connecting rod (54). A spring (55) is arranged inside the housing (51). The upper end of the pressure plate (49) is symmetrically provided with slots (56). The lower end of the third connecting rod (54) is connected to a sealing block (57). The sealing block (57) is arranged above the forming frame (2). The collection frame (58) is arranged on the side of the forming frame (2).

5. The heat-insulating autoclaved aerated concrete block forming device according to claim 4, characterized in that: The sliding column (52) penetrates the upper wall of the housing (51), the spring (55) is disposed on the side of the sliding column (52), one end of the spring (55) is connected to the housing (51), the other end of the spring (55) is connected to the sliding column (52), and the sealing block (57) is engaged and disposed inside the slot (56).

6. The thermal insulation autoclaved aerated concrete (AAC) brick forming device according to claim 1, characterized in that: The limiting mechanism (6) includes a slide groove (61), a slider (63), a stop block (65), and a limiting bolt (66). The second support column (42) has a slide groove (61) on its side. The slide groove (61) has symmetrically provided limiting grooves (62) on its inner side. The slide groove (61) is slidably connected to the slider (63). The slider (63) has symmetrically provided limiting blocks (64) on its side. The slider (63) is connected to the stop block (65). The slider (63) is threadedly connected to the limiting bolt (66).

7. The thermal insulation autoclaved aerated concrete block forming device according to claim 6, characterized in that: The limiting block (64) is slidably disposed inside the limiting groove (62), the stop block (65) is disposed on the side of the slide groove (61), and the limiting bolt (66) is in contact with the inner wall of the slide groove (61).