Polymer composite material stirring and mixing device

By using a multi-directional linkage stirring mechanism and an eccentric wheel-driven rack and gear system, the problem of uneven mixing caused by the fixed stirring path in existing devices has been solved, achieving efficient and uniform mixing of polymer composite materials, and improving the adaptability of the device and the quality of the finished product.

CN224158665UActive Publication Date: 2026-04-24HEBI AUTOMOTIVE ENG PROFESSIONAL COLLEGE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEBI AUTOMOTIVE ENG PROFESSIONAL COLLEGE
Filing Date
2025-05-28
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing polymer composite material mixing devices suffer from a single mixing motion and fixed path during the mixing process, resulting in uneven mixing or localized deposition. This leads to low efficiency, especially when processing high-viscosity or multi-component materials, affecting the practicality and adaptability of the device.

Method used

A multi-directional linkage mixing mechanism is adopted, including auger blades, staggered mixing blades, and a rack and pinion linkage system driven by an eccentric wheel, to achieve multi-directional circulation and intermittent dynamic adjustment of raw materials, thereby enhancing mixing uniformity and discharge control.

Benefits of technology

It improves the mixing efficiency and uniformity of polymer composite materials, enhances the practicality of the equipment and the quality of the finished product, especially in the mixing effect when processing high-viscosity or multi-component materials.

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Abstract

The utility model relates to the technical field of mixing devices, and discloses a polymer composite material stirring and mixing device which comprises a mixing barrel, a sealing cover is fixedly connected to the upper surface of the mixing barrel, a plurality of feeding pipes are fixedly connected to the upper surface of the sealing cover, and a mixing assembly is installed in the mixing barrel; the mixing assembly comprises a first motor, the lower surface of the first motor is fixedly connected to the upper surface of the sealing cover, the output end of the first motor is fixedly connected with a transmission rod, the outer wall of the transmission rod is fixedly connected with an auger blade, the bottom of the inner wall of the mixing barrel is fixedly connected with a transmission barrel, and vertically symmetrical open holes are formed in the transmission barrel in a penetrating mode. According to the device, the first motor drives the transmission rod to rotate, so that raw materials enter the transmission cylinder through the lower side opening and then circulate into the mixing barrel through the upper side opening, the transmission rod drives the connecting frame and the first stirring blade on the outer wall of the lantern ring to rotate and is matched with the second stirring blade, efficient mixing of the raw materials is achieved, and the practicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mixing device technology, and in particular to a polymer composite material stirring and mixing device. Background Technology

[0002] With the widespread application of polymer composite materials in aerospace, automotive manufacturing, and new energy equipment, the requirements for material uniformity and performance stability are increasingly stringent. In the preparation process of polymer composite materials, the uniformity of raw material mixing directly affects the physical strength, heat resistance, and molding stability of the product. Therefore, developing a rationally structured and highly efficient mixing device has become an important direction for improving material performance and ensuring the quality of industrial production.

[0003] In existing technologies, fixed-blade stirring mechanisms are commonly used, with a single motor driving the stirring shaft to achieve the mixing function. Raw materials typically enter the stirring drum through a bottom feed inlet, and the stirring process is completed under the action of a vertical or horizontal stirring shaft. Some structures incorporate rotating impellers or propeller-shaped blades to increase stirring efficiency. However, most devices employ a single stirring motion and a fixed stirring path, which can easily lead to uneven mixing or localized sedimentation of the raw materials, and are not ideal for processing high-viscosity or multi-component materials.

[0004] However, a common problem in existing technologies is that after the raw materials enter the mixing tank, the stirring structure can only rotate around a single axis, lacking a multi-directional linkage stirring mechanism. This results in a limited circulation path for the raw materials during the stirring process, making it difficult to achieve thorough mixing. In particular, when processing high-viscosity polymer composite materials, the mixing efficiency is low, which in turn affects the overall practicality and adaptability of the device. Therefore, a polymer composite material stirring and mixing device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a polymer composite material stirring and mixing device, which aims to improve the problems of most devices having a single stirring motion mode and a fixed stirring path, which easily leads to uneven mixing or local deposition of raw materials, and unsatisfactory results when processing high viscosity or multi-component materials.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a polymer composite material stirring and mixing device, comprising a mixing tank, a sealing cover fixedly connected to the upper surface of the mixing tank, a plurality of feed pipes fixedly connected to the upper surface of the sealing cover, and a mixing component installed inside the mixing tank;

[0007] The mixing assembly includes a motor, the lower surface of which is fixedly connected to the upper surface of the sealing cover. A transmission rod is fixedly connected to the output end of the motor, and an auger blade is fixedly connected to the outer wall of the transmission rod. A transmission cylinder is fixedly connected to the bottom of the inner wall of the mixing tank. The transmission cylinder has symmetrical openings running through it. A connecting frame is fixedly connected to the upper side of the outer wall of the transmission rod, and a collar is fixedly connected to the lower surface of the connecting frame. A stirring blade is fixedly connected to the outer wall of the collar, and a stirring blade is fixedly connected to the inner wall of the mixing tank.

[0008] Furthermore, a fixing ring is fixedly connected to the outer wall of the mixing tank, and a connecting shaft is fixedly connected to the outer wall of the fixing ring.

[0009] Furthermore, a support plate is rotatably connected to the outer wall of the connecting shaft, and a gear is fixedly connected to the outer wall of the connecting shaft.

[0010] Furthermore, a base plate is fixedly connected to the lower surface of the support plate, a second motor is fixedly connected to the upper surface of the base plate, and an eccentric wheel is fixedly connected to the output end of the second motor.

[0011] Furthermore, a slide rail is fixedly connected to the outer wall of the support plate near the gear, and a rack plate is slidably connected to the outer wall of the slide rail, the rack plate meshing with the gear teeth.

[0012] Furthermore, a rotating plate is rotatably connected to one side of the outer wall of the rack plate, and one side of the rotating plate is rotatably connected to one side of the outer wall of the eccentric wheel.

[0013] Furthermore, a discharge pipe is fixedly connected to the lower surface of the mixing tank, and a valve is fixedly connected to the outer wall of the discharge pipe.

[0014] Furthermore, the outer wall of the auger blade is slidably connected to the inner wall of the transmission cylinder, the inner wall of the collar is rotatably connected to the outer wall of the transmission cylinder, and the first stirring blade and the second stirring blade are arranged alternately.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the motor drives the transmission rod to allow the raw material to enter the transmission cylinder through the lower opening, and then circulate and mix inside the mixing tank through the upper opening. The rotation of the transmission rod facilitates the rotation of the connecting frame. The rotation of the connecting frame then facilitates the rotation of the stirring blades on the outer wall of the collar. The cooperation between stirring blades one and two achieves efficient mixing of raw materials, thereby improving the practicality of the device.

[0017] 2. In this utility model, the eccentric wheel is driven to rotate by the second motor, and then the rotating plate is driven to rotate by the eccentric wheel. At this time, the rotating plate drives the rack plate to slide on the outer wall of the slide rail. Then, the rack plate meshes with the gear to rotate, thereby facilitating the rotation of the connecting shaft inside the support plate. The rotation of the connecting shaft facilitates the reciprocating swing of the mixing barrel inside the fixed ring. Through the movement of the mixing barrel, the material is easily discharged while the mixing barrel further mixes the raw materials, thus improving the practicality of the device. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a polymer composite material stirring and mixing device proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the collar part of a polymer composite material stirring and mixing device proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of a portion of the stirring blade of a polymer composite material mixing device proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the rotating plate part of a polymer composite material stirring and mixing device proposed in this utility model.

[0022] Legend:

[0023] 1. Mixing tank; 2. Sealing cover; 3. Feed pipe; 4. Motor 1; 5. Transmission rod; 6. Screwdriver blade; 7. Transmission cylinder; 8. Opening; 9. Connecting frame; 10. Collar; 11. Agitator blade 1; 12. Agitator blade 2; 13. Discharge pipe; 14. Valve; 15. Fixing ring; 16. Connecting shaft; 17. Support plate; 18. Gear; 19. Base plate; 20. Motor 2; 21. Eccentric wheel; 22. Rotating plate; 23. Rack plate; 24. Slide rail. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figures 1-4This utility model provides an embodiment of a polymer composite material mixing device, comprising a mixing tank 1, a sealing cover 2 fixedly connected to the upper surface of the mixing tank 1 to seal the top of the mixing tank 1 and prevent raw materials from splashing or external impurities from entering; multiple feed pipes 3 fixedly connected to the upper surface of the sealing cover 2 to facilitate the simultaneous addition of different raw materials from multiple locations, improving batching efficiency; a mixing component is installed inside the mixing tank 1 to complete the mixing process of the raw materials; the mixing component includes a motor 4 as the drive core to provide rotational power; the lower surface of the motor 4 is fixedly connected to the upper surface of the sealing cover 2 to form a stable installation and avoid operational vibration; a transmission rod 5 is fixedly connected to the output end of the motor 4 to transmit the power of the motor 4 to the mixing structure; an auger blade 6 is fixedly connected to the outer wall of the transmission rod 5, and the auger blade 6 transmits power through a spiral... The propulsion action transports the bottom raw materials to the uploading area, assisting in the vertical circulation of the raw materials. A transmission cylinder 7 is fixedly connected to the bottom of the inner wall of the mixing tank 1 to collect the bottom raw materials and guide them to the mixing area. The transmission cylinder 7 has symmetrical openings 8 running through it, which ensures smooth flow of raw materials in and out of the transmission cylinder 7 and enhances circulation. A connecting frame 9 is fixedly connected to the upper side of the outer wall of the transmission rod 5, which drives the collar 10 and its associated structures to rotate. The collar 10 is fixedly connected to the lower surface of the connecting frame 9, which connects to and drives the rotation of the stirring blade 11. The stirring blade 11 is fixedly connected to the outer wall of the collar 10, and the stirring blade 11 performs cutting-type stirring of the raw materials in conjunction with the rotational motion. A second stirring blade 12 is fixedly connected to the inner wall of the mixing tank 1, which acts as a directional turbulence structure to improve the uniformity of mixing.

[0026] Specifically, through the conveying function of the auger blade 6 and the coordinated stirring of the first stirring blade 11 and the second stirring blade 12, the raw materials are circulated up and down and stirred in multiple directions within the mixing tank 1, thereby improving mixing efficiency and uniformity.

[0027] Reference Figures 1-4A fixing ring 15 is fixedly connected to the outer wall of the mixing tank 1. The fixing ring 15 provides a stable mounting base for the connecting shaft 16, ensuring the structural stability of the subsequent structure during operation. The connecting shaft 16 is fixedly connected to the outer wall of the fixing ring 15. The connecting shaft 16 serves as a rotational support structure for transmitting rotational power. A support plate 17 is rotatably connected to the outer wall of the connecting shaft 16. The support plate 17 can achieve angle adjustment or linkage action through rotational engagement. A gear 18 is fixedly connected to the outer wall of the connecting shaft 16. The gear 18 meshes with the rack plate 23 to transmit rotational power to... The linear motion conversion is as follows: A base plate 19 is fixedly connected to the lower surface of the support plate 17, which provides an installation platform for the second motor 20 and enhances the structural rigidity; the second motor 20 is fixedly connected to the upper surface of the base plate 19, which provides reciprocating drive power for this structure; an eccentric wheel 21 is fixedly connected to the output end of the second motor 20, which can convert the rotational motion into irregular reciprocating motion to drive the downstream rotating plate 22 to perform periodic motion; a slide rail 24 is fixedly connected to the outer wall of the support plate 17 near the gear 18, which is used to limit the rack plate 23. The movement trajectory is ensured to slide along the set direction; a rack plate 23 is slidably connected to the outer wall of the slide rail 24, and the rack plate 23 meshes with the tooth end of the gear 18 to realize the indirect drive of the power of the motor 20 to the gear 18; a rotating plate 22 is rotatably connected to one side of the outer wall of the rack plate 23, and the rotating plate 22 realizes the linkage transmission with the eccentric wheel 21; one side of the rotating plate 22 is rotatably connected to one side of the outer wall of the eccentric wheel 21, so as to receive the reciprocating eccentric motion transmitted by the eccentric wheel 21 and push the rack plate 23 to produce reciprocating linear displacement; a discharge pipe 13 is fixedly connected to the lower surface of the mixing tank 1, and the discharge pipe 13 is fixedly connected to the lower surface of the mixing tank 1. The feed pipe 13 is used to discharge the mixed material; a valve 14 is fixedly connected to the outer wall of the discharge pipe 13, which is used to control the opening and closing of the discharge pipe 13 to achieve discharge control; the outer wall of the auger blade 6 is slidably connected to the inner wall of the transmission cylinder 7, so that it can slide axially in the transmission cylinder 7 and transport raw materials; the inner wall of the collar 10 is rotatably connected to the outer wall of the transmission cylinder 7 to achieve rotational freedom, which is conducive to the rotation of the stirring blade 11; the stirring blade 11 and the stirring blade 2 12 are staggered, and the staggered structure can enhance the disturbance of raw materials and improve the mixing uniformity.

[0028] Specifically, the intermittent dynamic adjustment of the mixing system is achieved through the linkage mechanism of the rack and pinion 18 driven by the motor 20 and the eccentric wheel 21. Combined with the coordinated operation of the discharge structure and the mixing components, the control precision and operational flexibility of the device in the raw material mixing and discharge process are enhanced, effectively improving the mixing efficiency and the quality of the finished product.

[0029] Working principle: When this mixing device is needed to mix polymer composite materials, different raw materials are first put into the mixing tank 1 through the feed pipe 3. Then, the motor 4 drives the transmission rod 5 to rotate. The transmission rod 5 then drives the auger blade 6 to transfer the raw materials into the transmission cylinder 7 through the lower opening 8. Then, the auger blade 6 transfers the raw materials back into the mixing tank 1 through the upper opening 8 of the transmission cylinder 7, thus achieving a circulating mixing effect. The rotation of the transmission rod 5 causes the connecting frame 9 to drive the outer stirring blade 11 of the collar 10 to rotate. The mixing blade 11 and the stirring blade 12 are then coordinated. The mixing process achieves efficient and uniform mixing. Then, the starting motor 20 drives the eccentric wheel 21 to rotate, which in turn drives the rotating plate 22 to rotate. The rotating plate 22 then drives the rack plate 23 to mesh with the gear 18 and rotate. The rack plate 23 slides on the outer wall of the slide rail 24, achieving a limited sliding effect. The gear 18 then drives the fixing ring 15 on one side of the connecting shaft 16 to reciprocate. The shaking of the mixing drum 1 further enhances the efficient mixing of raw materials. Simultaneously, the gear 18 can tilt the mixing drum 1, opening the valve 14 to discharge the mixed raw materials for use.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A polymer composite material mixing device, comprising a mixing tank (1), characterized in that: A sealing cover (2) is fixedly connected to the upper surface of the mixing tank (1), and multiple feed pipes (3) are fixedly connected to the upper surface of the sealing cover (2). A mixing component is installed inside the mixing tank (1). The mixing assembly includes a motor (4), the lower surface of which is fixedly connected to the upper surface of the sealing cover (2). A transmission rod (5) is fixedly connected to the output end of the motor (4). An auger blade (6) is fixedly connected to the outer wall of the transmission rod (5). A transmission cylinder (7) is fixedly connected to the bottom of the inner wall of the mixing tank (1). A symmetrical opening (8) is provided through the inside of the transmission cylinder (7). A connecting frame (9) is fixedly connected to the upper side of the outer wall of the transmission rod (5). A collar (10) is fixedly connected to the lower surface of the connecting frame (9). A stirring blade (11) is fixedly connected to the outer wall of the collar (10). A stirring blade (2) is fixedly connected to the inner wall of the mixing tank (1).

2. The polymer composite material stirring and mixing device according to claim 1, characterized in that: A fixing ring (15) is fixedly connected to the outer wall of the mixing tank (1), and a connecting shaft (16) is fixedly connected to the outer wall of the fixing ring (15).

3. The polymer composite material stirring and mixing device according to claim 2, characterized in that: The outer wall of the connecting shaft (16) is rotatably connected to a support plate (17), and the outer wall of the connecting shaft (16) is fixedly connected to a gear (18).

4. The polymer composite material stirring and mixing device according to claim 3, characterized in that: A base plate (19) is fixedly connected to the lower surface of the support plate (17), and a second motor (20) is fixedly connected to the upper surface of the base plate (19). An eccentric wheel (21) is fixedly connected to the output end of the second motor (20).

5. The polymer composite material stirring and mixing device according to claim 4, characterized in that: A slide rail (24) is fixedly connected to the outer wall of the support plate (17) near the gear (18). A rack plate (23) is slidably connected to the outer wall of the slide rail (24). The rack plate (23) meshes with the tooth end of the gear (18).

6. The polymer composite material stirring and mixing device according to claim 5, characterized in that: A rotating plate (22) is rotatably connected to one side of the outer wall of the rack plate (23), and one side of the rotating plate (22) is rotatably connected to one side of the outer wall of the eccentric wheel (21).

7. The polymer composite material stirring and mixing device according to claim 1, characterized in that: The lower surface of the mixing tank (1) is fixedly connected to a discharge pipe (13), and a valve (14) is fixedly connected to the outer wall of the discharge pipe (13).

8. The polymer composite material stirring and mixing device according to claim 1, characterized in that: The outer wall of the auger blade (6) is slidably connected to the inner wall of the transmission cylinder (7), the inner wall of the collar (10) is rotatably connected to the outer wall of the transmission cylinder (7), and the first stirring blade (11) and the second stirring blade (12) are staggered.