Rubber bottle cap shaping equipment

By introducing a fan cooling and a tilting discharge mechanism into the rubber bottle cap molding equipment, the problems of slow cooling and inconvenient discharge after rubber bottle cap molding are solved, achieving rapid cooling and automatic discharge, and improving production efficiency.

CN224158796UActive Publication Date: 2026-04-24JIANGSU HUA LAN PHARMA NEW MATERIALS LTD BY SHARE LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU HUA LAN PHARMA NEW MATERIALS LTD BY SHARE LTD
Filing Date
2025-03-05
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing rubber bottle cap molding equipment cannot cool and solidify quickly after injection molding, resulting in low production efficiency and inconvenient material discharge, requiring manual operation.

Method used

Design a rubber bottle cap shaping device that uses a fan to blow cold air to quickly cool and shape the rubber bottle caps, and achieves automatic material discharge by flipping the lower mold. Combined with an electric push rod and a gear rack mechanism, it realizes automated operation.

Benefits of technology

It enables rapid cooling and shaping of rubber bottle caps and automatic discharge, improving production efficiency, reducing manual intervention, and enhancing both production efficiency and ease of operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224158796U_ABST
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Abstract

The utility model relates to the technical field of rubber bottle cap forming, and particularly discloses rubber bottle cap shaping equipment which comprises a bottom plate, the upper end face of the bottom plate is fixedly connected with four limiting rods which are symmetrically distributed, the upper end faces of the four limiting rods are fixedly connected with a top plate, and the outer walls of the four limiting rods are slidably connected with sliding plates. An upper mold is installed on the lower end face of the sliding plate, a fixing frame is fixedly connected to the outer walls of the four limiting rods, a lower mold is arranged between the inner walls of the fixing frame, and an overturning discharging mechanism and two symmetrically-distributed cooling shaping mechanisms are arranged on the outer wall of the fixing frame; the cooling and shaping mechanism comprises a second rotating shaft rotationally connected to the upper side of the fixing frame through a lug plate, when the upper mold and the lower mold are separated, two air boxes can be driven to rotate to the position above the lower mold, cold air is blown out through a draught fan to rapidly cool and shape the rubber bottle caps, the rubber bottle caps can be rapidly poured out of the lower mold through overturning of the lower mold, and the production efficiency is improved. And discharging is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of rubber bottle cap molding technology, and specifically discloses a rubber bottle cap shaping device. Background Technology

[0002] Rubber bottle caps are a common form of packaging for bottles, especially in the beverage industry. They can be categorized into caps for carbonated beverages and caps for non-carbonated beverages based on their application. They are generally made primarily of polyolefins and processed through injection molding, hot pressing, or other techniques. Rubber bottle caps are easy for consumers to open and offer good sealing performance.

[0003] Chinese patent CN206840545U discloses a rubber bottle cap forming device, including a rectangular base, a portal frame connected to the upper wall of the rectangular base, a support seat on the lower wall of the portal frame beam, a solvent tank mounted on the lower wall of the support seat, a feed inlet on the side wall of the solvent tank, a circular groove on the upper inner wall of the solvent tank, a hydraulic cylinder mounted in the circular groove, a pressure plate mounted on the drive end of the hydraulic cylinder, a strip groove on the inner side wall of the solvent tank, a heating element mounted in the strip groove, a discharge port on the lower wall of the solvent tank, a discharge pipe embedded in the discharge port, and a bearing plate connected to the upper wall of the rectangular base. This utility model is highly practical, effectively helping people improve the production efficiency of rubber bottle caps, meeting market demands, and eliminating the need for manual operation.

[0004] The rubber bottle cap molding equipment disclosed in the aforementioned document cannot quickly cool and solidify the injection-molded rubber bottle caps, resulting in low production efficiency. Furthermore, it requires operators to manually remove the rubber bottle caps from the mold, which is inconvenient for rapid material discharge. Therefore, a rubber bottle cap solidification equipment is needed to solve this problem. Utility Model Content

[0005] This utility model proposes a rubber bottle cap shaping device. When the upper mold and the lower mold are separated, two air boxes can be driven to rotate above the lower mold. Cold air is blown out by the fan to quickly cool and shape the rubber bottle cap. Furthermore, by flipping the lower mold, the rubber bottle cap can be quickly poured out of the lower mold, making material discharge convenient.

[0006] This utility model is implemented as follows: a rubber bottle cap shaping device includes a base plate, four symmetrically distributed limiting rods are fixedly connected to the upper end face of the base plate, a top plate is fixedly connected to the upper end face of the four limiting rods, a sliding plate is slidably connected to the outer wall of the four limiting rods, an upper mold is installed on the lower end face of the sliding plate, a fixed frame is fixedly connected to the outer wall of the four limiting rods, a lower mold is arranged between the inner walls of the fixed frame, a flipping discharge mechanism and two symmetrically distributed cooling and shaping mechanisms are arranged on the outer wall of the fixed frame, the cooling and shaping mechanism includes a second rotating shaft rotatably connected to the upper side of the fixed frame through an ear plate, two connecting rods fixedly connected to the outer wall of the second rotating shaft, a wind box fixedly connected to the other end of the two connecting rods, and a fan installed on the upper end face of the wind box, the lower end face of the wind box has multiple evenly distributed through holes, and the air outlet of the fan communicates with the wind box;

[0007] The cooling and shaping mechanism also includes a gear fixedly connected to the outer wall of the second rotating shaft and a rack fixedly connected to the rear end face of the slide plate, wherein the gear and the rack are meshed together.

[0008] As a preferred embodiment of the rubber bottle cap shaping equipment of this utility model, the flipping and discharging mechanism includes two first rotating shafts fixedly connected to the front and rear end faces of the lower mold and rotatably connected to the fixed frame. A sliding groove is provided on the outer wall of the first rotating shaft located on the front side, and two circumferentially distributed spiral grooves are provided through the outer wall of the first rotating shaft located on the front side. The flipping and discharging mechanism also includes a second electric push rod installed on the front end face of the fixed frame. The output end of the second electric push rod is fixedly connected to a connecting shaft that is slidably connected to the sliding groove. Two short columns that are slidably connected to the spiral grooves are fixedly connected to the outer wall of the connecting shaft.

[0009] In a preferred embodiment of the rubber bottle cap shaping equipment of this utility model, the spiral groove has 0.5 turns.

[0010] As a preferred embodiment of the rubber bottle cap shaping device of this utility model, a collection box is provided on the upper end surface of the base plate.

[0011] As a preferred embodiment of the rubber bottle cap shaping equipment of this utility model, the second electric push rod is an anti-self-rotating electric push rod.

[0012] As a preferred embodiment of the rubber bottle cap shaping device of this utility model, a first electric push rod is installed on the upper end surface of the top plate, and the output end of the first electric push rod extends to the bottom of the top plate and is fixedly connected to the slide plate.

[0013] As a preferred embodiment of the rubber bottle cap shaping device of this utility model, a controller is provided on the outer wall of the fixing frame, and the first electric push rod, the second electric push rod and the fan are all electrically connected to the controller.

[0014] The beneficial effects of this utility model are:

[0015] 1. Through the cooperation of the first electric push rod, slide plate, rack and pinion, gear, second rotating shaft and connecting rod, the two bellows can be driven to rotate above the lower mold, and the cold air blown out by the fan can quickly cool and shape the rubber bottle cap;

[0016] 2. The lower mold can be rotated by the cooperation of the second electric push rod, the first rotating shaft, the connecting shaft and the short column, which can quickly pour the rubber bottle cap out of the lower mold, making the discharge convenient. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 This is an overall structural diagram of a rubber bottle cap shaping device according to the present invention;

[0019] Figure 2 This is a rear view of a rubber bottle cap shaping device according to the present invention.

[0020] Figure 3 This is a cross-sectional view of the bellows of this utility model;

[0021] Figure 4 This is a structural diagram of the lower mold of this utility model;

[0022] Figure 5 This is a structural diagram of the connecting shaft and short column of this utility model.

[0023] The markings in the diagram are: 1. Base plate; 2. Top plate; 3. Limiting rod; 4. Slide plate; 5. First electric actuator; 6. Upper mold; 7. Fixing frame; 8. Lower mold; 9. First rotating shaft; 10. Slide groove; 11. Spiral groove; 12. Second electric actuator; 13. Connecting shaft; 14. Short column; 15. Ear plate; 16. Second rotating shaft; 17. Connecting rod; 18. Bellows; 19. Collection box; 20. Through hole; 21. Fan; 22. Gear; 23. Straight rack. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0025] Please see Figure 1-5A rubber bottle cap shaping device includes a base plate 1, four symmetrically distributed limiting rods 3 are fixedly connected to the upper end face of the base plate 1, a top plate 2 is fixedly connected to the upper end face of the four limiting rods 3, a sliding plate 4 is slidably connected to the outer wall of the four limiting rods 3, an upper mold 6 is installed on the lower end face of the sliding plate 4, a fixed frame 7 is fixedly connected to the outer wall of the four limiting rods 3, a lower mold 8 is arranged between the inner walls of the fixed frame 7, a flipping discharge mechanism and two symmetrically distributed cooling and shaping mechanisms are arranged on the outer wall of the fixed frame 7, the cooling and shaping mechanism includes a second rotating shaft 16 rotatably connected to the upper side of the fixed frame 7 through an ear plate 15, two connecting rods 17 fixedly connected to the outer wall of the second rotating shaft 16, a wind box 18 fixedly connected to the other end of the two connecting rods 17, a fan 21 installed on the upper end face of the wind box 18, a plurality of evenly distributed through holes 20 are opened on the lower end face of the wind box 18, and the air outlet of the fan 21 is connected to the wind box 18.

[0026] The cooling and shaping mechanism also includes a gear 22 fixedly connected to the outer wall of the second rotating shaft 16 and a rack 23 fixedly connected to the rear end face of the slide plate 4, with the gear 22 and the rack 23 meshing together.

[0027] In this embodiment: the first electric push rod 5 is activated, which drives the slide plate 4 to slide downward along the limiting rod 3, thereby driving the upper mold 6 to move downward and close with the lower mold 8 to inject the bottle cap. When the slide plate 4 moves downward, it drives the rack 23 to move downward, thereby driving the gear 22 to rotate. The gear 22 further drives the second rotating shaft 16 to rotate, thereby driving the bellows 18 to rotate to both sides through the connecting rod 17 to prevent the bellows 18 from blocking the downward movement of the upper mold 6. After the injection molding is completed, the first electric push rod 5 drives the slide plate 4 to move upward, thereby driving the upper mold 6 to separate from the lower mold 8. When the slide plate 4 moves upward, it drives the rack 23 to move upward, thereby driving the gear 22 to rotate in the opposite direction. The gear 22 further drives the second rotating shaft 16 to rotate in the opposite direction, thereby driving the bellows 18 to rotate towards the center through the connecting rod 17, so that the bellows 18 rotates above the lower mold 8. The blower 21 is activated, and the blower 21 blows air into the bellows 18 and blows it downward through multiple through holes 20 onto the rubber bottle cap inside the lower mold 8, which quickly cools and shapes the rubber bottle cap, resulting in high production efficiency.

[0028] As a technical optimization of this utility model, the flipping and discharging mechanism includes two first rotating shafts 9 fixedly connected to the front and rear end faces of the lower mold 8 and rotatably connected to the fixed frame 7. A sliding groove 10 is provided on the outer wall of the first rotating shaft 9 on the front side, and two circumferentially distributed spiral grooves 11 are provided through the outer wall of the first rotating shaft 9 on the front side. The flipping and discharging mechanism also includes a second electric push rod 12 installed on the front end face of the fixed frame 7. The output end of the second electric push rod 12 is fixedly connected to a connecting shaft 13 that is slidably connected to the sliding groove 10. Two short columns 14 that are slidably connected to the spiral grooves 11 are fixedly connected to the outer wall of the connecting shaft 13.

[0029] In this embodiment: the second electric push rod 12 is activated, and the second electric push rod 12 drives the connecting shaft 13 to slide into the slide groove 10, which in turn drives the first rotating shaft 9 to rotate through the short column 14 and the spiral groove 11. The first rotating shaft 9 further drives the lower mold 8 to rotate, so that the lower mold 8 rotates 180°, thereby facilitating the downward pouring of the rubber bottle cap in the lower mold 8, making the discharge convenient.

[0030] As a technical optimization of this utility model, the spiral groove 11 has 0.5 turns.

[0031] In this embodiment, by setting the number of turns of the spiral groove 11 to 0.5 turns, it is easier to drive the lower mold 8 to rotate 180°.

[0032] As a technical optimization of this utility model, a collection box 19 is provided on the upper surface of the base plate 1.

[0033] In this embodiment, a collection box 19 is provided on the upper surface of the base plate 1 to facilitate the collection of rubber bottle caps.

[0034] As a technical optimization of this utility model, the second electric actuator 12 is an anti-self-rotation electric actuator.

[0035] In this embodiment: by setting the second electric actuator 12 as an anti-self-rotation electric actuator, the axial rotation of the connecting shaft 13 is prevented.

[0036] As a technical optimization of this utility model, a first electric push rod 5 is installed on the upper surface of the top plate 2, and the output end of the first electric push rod 5 extends to the bottom of the top plate 2 and is fixedly connected to the slide plate 4.

[0037] In this embodiment, the first electric actuator 5 facilitates the up-and-down movement of the slide plate 4.

[0038] As a technical optimization of this utility model, a controller is provided on the outer wall of the fixed frame 7, and the first electric push rod 5, the second electric push rod 12 and the fan 21 are all electrically connected to the controller.

[0039] In this embodiment, the controller facilitates the normal operation of the first electric actuator 5, the second electric actuator 12, and the fan 21.

[0040] The working principle and usage process of this utility model are as follows: First, the first electric actuator 5 is activated. The first electric actuator 5 drives the slide plate 4 to slide downwards along the limiting rod 3, thereby causing the upper mold 6 to move downwards and close with the lower mold 8 to inject the bottle cap. When the slide plate 4 moves downwards, it drives the rack 23 to move downwards, which in turn drives the gear 22 to rotate. The gear 22 further drives the second rotating shaft 16 to rotate, which in turn drives the bellows 18 to rotate to both sides via the connecting rod 17, preventing the bellows 18 from blocking the downward movement of the upper mold 6. After injection molding, the first electric actuator 5 drives the slide plate 4 to move upwards, thereby causing the upper mold 6 to separate from the lower mold 8. When the slide plate 4 moves upwards, it drives the rack 23 to move upwards, which in turn drives the gear 22 to rotate in the opposite direction. Gear 22 further drives the second rotating shaft 16 to rotate in the opposite direction, which in turn drives the bellows 18 to rotate towards the center through connecting rod 17, so that the bellows 18 rotates above the lower mold 8. Then, the blower 21 is started, and the blower 21 blows air into the bellows 18 and blows it downwards onto the rubber bottle caps in the lower mold 8 through multiple through holes 20, which quickly cools and shapes the rubber bottle caps, resulting in high production efficiency. After cooling and shaping, the second electric push rod 12 is started, which drives the connecting shaft 13 to slide into the slide groove 10, which in turn drives the first rotating shaft 9 to rotate through the short column 14 and the spiral groove 11. The first rotating shaft 9 further drives the lower mold 8 to rotate, so that the lower mold 8 rotates 180°, which makes it easier to pour the rubber bottle caps in the lower mold 8 downwards, making material discharge convenient.

[0041] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0042] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A rubber bottle cap shaping device, comprising a base plate (1), wherein four symmetrically distributed limiting rods (3) are fixedly connected to the upper end face of the base plate (1), a top plate (2) is fixedly connected to the upper end face of the four limiting rods (3), a sliding plate (4) is slidably connected to the outer wall of the four limiting rods (3), and an upper mold (6) is installed on the lower end face of the sliding plate (4), characterized in that: A fixed frame (7) is fixedly connected to the outer wall of the four limiting rods (3). A lower mold (8) is provided between the inner walls of the fixed frame (7). A flipping discharge mechanism and two symmetrically distributed cooling and shaping mechanisms are provided on the outer wall of the fixed frame (7). The cooling and shaping mechanism includes a second rotating shaft (16) rotatably connected to the upper side of the fixed frame (7) via an ear plate (15), two connecting rods (17) fixedly connected to the outer wall of the second rotating shaft (16), a wind box (18) fixedly connected to the other end of the two connecting rods (17), and a fan (21) installed on the upper surface of the wind box (18). A plurality of evenly distributed through holes (20) are opened on the lower surface of the wind box (18). The air outlet of the fan (21) is connected to the wind box (18). The cooling and shaping mechanism also includes a gear (22) fixedly connected to the outer wall of the second rotating shaft (16) and a rack (23) fixedly connected to the rear end face of the slide plate (4), wherein the gear (22) and the rack (23) are meshed together.

2. The rubber bottle cap shaping equipment according to claim 1, characterized in that: The flipping and discharging mechanism includes two first rotating shafts (9) fixedly connected to the front and rear end faces of the lower mold (8) and rotatably connected to the fixed frame (7). The outer wall of the first rotating shaft (9) located on the front side is provided with a sliding groove (10). The outer wall of the first rotating shaft (9) located on the front side is provided with two circumferentially distributed spiral grooves (11). The flipping and discharging mechanism also includes a second electric push rod (12) installed on the front end face of the fixed frame (7). The output end of the second electric push rod (12) is fixedly connected to a connecting shaft (13) that is slidably connected to the sliding groove (10). The outer wall of the connecting shaft (13) is fixedly connected to two short columns (14) that are slidably connected to the spiral grooves (11).

3. The rubber bottle cap shaping equipment according to claim 2, characterized in that: The spiral groove (11) has 0.5 turns.

4. The rubber bottle cap shaping equipment according to claim 1, characterized in that: A collection box (19) is provided on the upper surface of the base plate (1).

5. The rubber bottle cap shaping equipment according to claim 2, characterized in that: The second electric actuator (12) is an anti-self-rotation electric actuator.

6. The rubber bottle cap shaping equipment according to claim 5, characterized in that: The top plate (2) is equipped with a first electric actuator (5), the output end of which extends to the bottom of the top plate (2) and is fixedly connected to the slide plate (4).

7. The rubber bottle cap shaping equipment according to claim 6, characterized in that: The outer wall of the fixed frame (7) is equipped with a controller, and the first electric push rod (5), the second electric push rod (12) and the fan (21) are all electrically connected to the controller.

Citation Information

Patent Citations

  • Rubber gel flask lid former

    CN206840545U