Flattening device for antibacterial foaming ground mat processing

Abstract

The utility model relates to the technical field of foaming floor mat processing equipment, in particular to a flattening device for processing an antibacterial foaming floor mat, which is characterized in that a pressing plate is arranged at the output end of a first lifting component, two tensioning components are symmetrically arranged on a processing table, each tensioning component comprises a fixed seat and a bent rod, and the fixed seat is provided with a first lifting component and a second lifting component. The fixing seats are fixed to the two ends of the machining table, the bent rod penetrates through the fixing seats, a base located below the machining table is arranged at one end of the bent rod, a first motor is arranged on one side of the machining table, a rotating shaft is arranged at the output end of the first motor, and two first screws of reverse thread structures are symmetrically arranged on the rotating shaft. The two first screw rods penetrate through the two bases correspondingly, the foaming ground mat is tensioned through the tensioning assembly, wrinkles on the ground mat can be effectively removed, the flattening quality of the foaming ground mat is greatly improved in cooperation with operation of the flattening shaft, and the machining quality of a final product is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of foam floor mat processing equipment, specifically a flattening device for processing antibacterial foam floor mats. Background Technology

[0002] Antibacterial foamed floor mats are characterized by their soft texture, high toughness, good antibacterial properties, and strong heat retention. The products have passed international quality standard system certification and environmental certification from environmental organizations, making them an excellent choice for environmentally friendly, economical, and safe alternatives to existing children's floor mats.

[0003] Existing antibacterial foam floor mats require a flattening device during the production process. First, the foam floor mat to be flattened is placed on a pressing platform, and then it is flattened by the flattening equipment. After being placed, the foam floor mat itself will have wrinkles. If it is flattened directly, it will affect the final flattening effect and thus reduce the processing quality of the foam floor mat. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a flattening device for processing antibacterial foamed floor mats.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a flattening device for processing antibacterial foamed floor mats, comprising a processing table, a first lifting component above the processing table, a pressure plate at the output end of the first lifting component, two tensioning components symmetrically arranged on the processing table, each tensioning component including a fixed seat and a bent rod, the fixed seat being fixed at both ends of the processing table, the bent rod passing through the fixed seat, a base located below the processing table at one end of the bent rod, a first motor on one side of the processing table, a rotating shaft at the output end of the first motor, two first screws with reverse thread structure symmetrically arranged on the rotating shaft, and the two first screws passing through the two bases respectively, a clamping frame located at the upper end of the processing table at the other end of the bent rod, a clamping groove on the clamping frame, a clamping plate inside the clamping groove, a second lifting component in the middle part of the clamping groove, and a lifting rod connected to the clamping plate at the output end of the second lifting component;

[0008] A support frame is provided on one side of the processing table, and a bearing frame is provided above the processing table. A third lifting component is fixedly installed on the bearing frame. A fixed frame is vertically installed at the output end of the third lifting component. A flattening shaft is horizontally rotatably installed at the bottom end of the fixed frame. A horizontal tube is provided in the middle part of the bearing frame. A second motor is provided at the top of the support frame. A second screw is provided at the output end of the second motor and inserted into the horizontal tube.

[0009] To ensure the stability of the clamping plate and the support frame during use, the present invention includes the following improvements: the clamping plate is provided with a first guide rod penetrating the clamping frame at both ends, the support frame is provided with a second guide rod penetrating the support frame at both ends, and the first lifting assembly, the second lifting assembly, and the third lifting assembly all use cylinders.

[0010] Furthermore, an improvement of this utility model is that both the first motor and the second motor are servo motors.

[0011] To facilitate assembly of the clamping frame, the present invention is improved by fixing the clamping frame to one end of the bent rod with screws.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides a flattening device for processing antibacterial foamed floor mats, which has the following beneficial effects:

[0014] Improving flattening quality: By tensioning the foam floor mat with the tensioning component, wrinkles on the floor mat can be effectively removed. Combined with the operation of the flattening shaft, the flattening quality of the foam floor mat is greatly improved, ensuring the processing quality of the final product.

[0015] Easy and flexible operation: The first and second motors are controlled by servo motors, which can accurately control the movement of the clamping frame and the position adjustment of the bearing frame; the first, second and third lifting components are made of cylinders, which can quickly and stably realize the lifting operation of the pressure plate, clamping plate and flattening shaft. The operation is convenient and flexible and can adapt to the flattening processing of foamed floor mats of different specifications and requirements. Attached Figure Description

[0016] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;

[0018] Figure 3 This utility model Figure 2 The main view;

[0019] Figure 4 This utility model Figure 3 A magnified schematic diagram of the local structure at point A;

[0020] In the diagram: 1. Processing table; 2. First lifting assembly; 3. Pressure plate; 4. Fixed base; 5. Bent rod; 6. Clamping frame; 7. Clamping slot; 8. Clamping plate; 9. First guide rod; 10. Second lifting assembly; 11. Base; 12. First motor; 13. Rotating shaft; 14. First screw; 15. Support frame; 16. Bearing frame; 17. Third lifting assembly; 18. Fixed frame; 19. Flattening shaft; 20. Horizontal tube; 21. Second motor; 22. Second screw; 23. Second guide rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model discloses a flattening device for processing antibacterial foamed floor mats, comprising a processing table 1, a first lifting component 2 above the processing table 1, a pressure plate 3 at the output end of the first lifting component 2, two tensioning components symmetrically arranged on the processing table 1, each tensioning component including a fixed base 4 and a bent rod 5, the fixed base 4 being fixed to both ends of the processing table 1, the bent rod 5 passing through the fixed base 4, one end of the bent rod 5 having a base 11 located below the processing table 1, a first motor 12 on one side of the processing table 1, a rotating shaft 13 at the output end of the first motor 12, two first screws 14 with reverse thread structure symmetrically arranged on the rotating shaft 13, and the two first screws 14 respectively passing through the two bases 11, the other end of the bent rod 5 having a clamping frame 6 located at the upper end of the processing table 1, the clamping frame 6 having a clamping groove 7, a clamping plate 8 inside the clamping groove 7, a second lifting component 10 in the middle part of the clamping groove 7, and a lifting rod connected to the clamping plate 8 at the output end of the second lifting component 10;

[0023] A support frame 15 is provided on one side of the processing table 1, and a bearing frame 16 is provided above the processing table 1. A third lifting component 17 is fixedly installed on the bearing frame 16. A fixed frame 18 is vertically installed at the output end of the third lifting component 17. A flattening shaft 19 is horizontally rotatably installed at the bottom end of the fixed frame 18. A horizontal tube 20 is provided in the middle part of the bearing frame 16. A second motor 21 is provided at the top of the support frame 15. A second screw 22 is provided at the output end of the second motor 21 and inserted into the horizontal tube 20.

[0024] Floor mat tensioning: Place the antibacterial foam floor mat that needs to be flattened on the upper part of the processing table 1, so that its two sides enter the two clamping slots 7. Start the second lifting component 10 (cylinder). The lifting rod at the output end of the second lifting component 10 drives the clamping plate 8 to move up and down in the clamping slots 7, thereby clamping or releasing the antibacterial foam floor mat. Start the first motor 12 (servo motor). The output shaft 13 of the first motor 12 rotates. Since the shaft 13 is symmetrically equipped with two first screws 14 with reverse thread structure, and the two first screws 14 pass through the two bases 11 respectively, when the first screws 14 rotate, they will drive the two bases 11 to move towards or away from each other along the screw direction. The movement of the bases 11 drives the clamping frame 6 to move through the bent rod 5. The two clamping frames 6 will stretch and tension the antibacterial foam floor mat placed on the processing table 1.

[0025] Flattening operation: First, the position of the support frame 16 is controlled by the second motor 21 (servo motor). The output end of the second motor 21, the second screw 22, rotates. Since the second screw 22 is inserted into the horizontal tube 20, the rotation of the second screw 22 will cause the support frame 16 to move along the direction of the second screw 22 on the support frame 15. After adjusting to the appropriate position, it stops. Then, the third lifting component 17 (cylinder) is started. The output end of the third lifting component 17, the fixed frame 18, drives the flattening shaft 19 to descend. The flattening shaft 19 contacts the tensioned foam mat and flattens it. At the same time, the movement of the support frame 16 will assist the flattening shaft 19 in performing an all-round flattening operation on the foam mat.

[0026] Preparation: Place the antibacterial foam mat on the processing table 1 and check whether the first motor 12, the second motor 21, the first lifting component 2, the second lifting component 10, the third lifting component 17 and other equipment are working properly.

[0027] Depending on the thickness and material of the foam floor mat, the second lifting component 10 is activated to lower the clamping plate 8 and clamp the foam floor mat.

[0028] 3) Floor mat tensioning: Start the first motor 12 to stretch and tension the foam floor mat with the two clamping frames 6. After adjusting to the appropriate tension, stop the first motor 12.

[0029] 4) Adjust the flattening position: Start the second motor 21, adjust the position of the support frame 16 so that the flattening shaft 19 is in a suitable position above the foam mat, and stop the second motor 21.

[0030] 5) Activate the third lifting component 17 to lower the flattening shaft 19 and bring it close to the foam mat.

[0031] 6) Restart the second motor 21 to make the support frame 16 move back and forth, thereby causing the flattening shaft 19 to move back and forth, maintaining a certain pressure and time to ensure that the foam mat is fully flattened.

[0032] 7) Reset the support frame 16 and the clamping frame 6, start the first lifting component 2, and press the pressure plate 3 flatten the flat foam mat.

[0033] Tensing the foamed floor mat with the tensioning assembly can effectively remove wrinkles from the mat. Combined with the flattening operation of the flattening shaft 19 and the pressure plate 3, the flattening quality of the foamed floor mat is greatly improved, ensuring the processing quality of the final product.

[0034] In this embodiment, both the first motor 12 and the second motor 21 are servo motors.

[0035] The first motor 12 and the second motor 21 are controlled by servo motors, which can precisely control the movement of the clamping frame 6 and the position adjustment of the bearing frame 16. The first lifting component 2, the second lifting component 10 and the third lifting component 17 are used as cylinders, which can quickly and stably realize the lifting operation of the pressure plate 3, the clamping plate 8 and the flattening shaft 19. The operation is convenient and flexible and can adapt to the flattening processing of foamed floor mats of different specifications and requirements.

[0036] In this embodiment, the clamping plate 8 is provided with a first guide rod 9 penetrating the clamping frame 6 at both ends, and the bearing frame 16 is provided with a second guide rod 23 penetrating the support frame 15 at both ends. The first lifting assembly 2, the second lifting assembly 10 and the third lifting assembly 17 are all cylinders.

[0037] The first guide rods 9 at both ends of the clamping plate 8 pass through the clamping frame 6, and the second guide rods 23 at both ends of the bearing frame 16 pass through the support frame 15, which improves the stability of the clamping plate 8 and the bearing frame 16 during use, ensures the normal operation of the flattening device, and extends the service life of the equipment.

[0038] In this embodiment, the clamping frame 6 is fixed to one end of the bent rod 5 by screws.

[0039] The clamping frame 6 is fixed to one end of the bent rod 5 with screws, which facilitates the assembly and disassembly of the clamping frame 6 and makes it convenient for the maintenance and repair of the equipment.

[0040] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A flattening device for processing antibacterial foamed floor mats, comprising a processing table (1), a first lifting assembly (2) above the processing table (1), and a pressure plate (3) at the output end of the first lifting assembly (2), characterized in that: Two tensioning components are symmetrically arranged on the processing table (1). The tensioning components include a fixed seat (4) and a bent rod (5). The fixed seat (4) is fixed at both ends of the processing table (1). The bent rod (5) passes through the fixed seat (4). One end of the bent rod (5) is provided with a base (11) located below the processing table (1). A first motor (12) is provided on one side of the processing table (1). The output end of the first motor (12) is provided with a rotating shaft (13). Two first screws (14) with reverse thread structure are symmetrically arranged on the rotating shaft (13). The two first screws (14) pass through the two bases (11) respectively. The other end of the bent rod (5) is provided with a clamping frame (6) located at the upper end of the processing table (1). The clamping frame (6) is provided with a clamping groove (7). The clamping groove (7) is provided with a clamping plate (8) inside. The middle part of the clamping groove (7) is provided with a second lifting component (10). The output end of the second lifting component (10) is provided with a lifting rod connected to the clamping plate (8). A support frame (15) is provided on one side of the processing table (1), and a bearing frame (16) is provided above the processing table (1). A third lifting component (17) is fixedly installed on the bearing frame (16). A fixed frame (18) is vertically installed at the output end of the third lifting component (17). A flattening shaft (19) is horizontally rotated at the bottom end of the fixed frame (18). A horizontal tube (20) is provided in the middle part of the bearing frame (16). A second motor (21) is provided at the top of the support frame (15). A second screw (22) is inserted into the horizontal tube (20) at the output end of the second motor (21).

2. The flattening device for processing antibacterial foamed floor mats according to claim 1, characterized in that: The clamping plate (8) has a first guide rod (9) that passes through the clamping frame (6) at both ends.

3. The flattening device for processing antibacterial foamed floor mats according to claim 2, characterized in that: The bearing frame (16) is provided with a second guide rod (23) that passes through the support frame (15) at both ends.

4. The flattening device for processing antibacterial foamed floor mats according to claim 3, characterized in that: The first lifting assembly (2), the second lifting assembly (10) and the third lifting assembly (17) all use cylinders.

5. The flattening device for processing antibacterial foamed floor mats according to claim 4, characterized in that: Both the first motor (12) and the second motor (21) are servo motors.

6. The flattening device for processing antibacterial foamed floor mats according to claim 5, characterized in that: The clamp (6) is fixed to one end of the bent rod (5) by screws.

Images