Quantitative filling equipment for nutritional porridge

Abstract

The utility model provides quantitative filling equipment for nutritional porridge, which relates to the technical field of filling equipment and comprises a first conveying mechanism and a second conveying mechanism which are perpendicular to each other in conveying direction, the first conveying mechanism is used for sequentially conveying porridge bowls, and the second conveying mechanism is used for conveying a porridge bowl conveying tray. A canning mechanism is arranged above the second conveying mechanism, a plurality of containing grooves used for containing porridge bowls are formed in the porridge bowl conveying tray in a rectangular array mode, and a porridge bowl transferring mechanism is arranged between the first conveying mechanism and the second conveying mechanism. All actions such as conveying, positioning, grabbing, transferring and placing of porridge bowls are automatically completed by corresponding mechanisms and driving devices, manual intervention is reduced, and the production efficiency and the automation level are improved. Through the automatic conveying and transferring process, batch processing of porridge bowls is achieved, the production efficiency is greatly improved, and the labor intensity is reduced.

Description

Technical Field

[0001] This utility model mainly relates to the field of filling equipment technology, specifically to a quantitative filling device for nutritious porridge. Background Technology

[0002] In traditional porridge production lines, the placement and transfer of porridge bowls are highly dependent on manual operation: workers must place empty porridge bowls one by one on the conveyor belt, and then manually pick them up and transfer them to the next workstation after filling. This model can be maintained in small workshops, but it exposes significant defects in industrial production scenarios: the repetitive fatigue of manual picking and placing leads to efficiency fluctuations, the workers' operating rhythm is difficult to match the speed of the assembly line, and porridge bowls often accumulate or the conveyor becomes disconnected.

[0003] Simple conveyor equipment lacks precise positioning, and misalignment of the porridge bowls often leads to inaccurate alignment of the filling head, causing material spillage and uneven volume, severely affecting product quality stability. The independent operation of each process lacks system linkage; positioning delays and poor workstation connections result in frequent conveyor belt starts and stops, and idle robotic arms, significantly reducing production efficiency. Furthermore, the rigid structure of the equipment cannot adapt to changes in specifications; changing porridge bowl sizes or adjusting filling volumes requires lengthy manual adjustments, accelerating mechanical wear and failing to meet the demands of multi-variety production. These problems not only increase labor costs and energy consumption but also increase the burden of quality inspection due to defective products, forming a systemic bottleneck restricting the industry's development. Utility Model Content

[0004] 1. The technical problem to be solved by the utility model:

[0005] This utility model provides a quantitative filling device for nutritious porridge, which solves the technical problems existing in the background art.

[0006] 2. Technical Solution:

[0007] To achieve the above objectives, the technical solution provided by this utility model is as follows: a quantitative filling device for nutritious porridge, comprising a conveying mechanism one and a conveying mechanism two perpendicular to each other in the conveying direction. The conveying mechanism one is used to convey porridge bowls sequentially, and the conveying mechanism two is used to convey a porridge bowl conveying tray. A filling mechanism is provided above the conveying mechanism two. The porridge bowl conveying tray is provided with a plurality of placement slots for placing porridge bowls in a rectangular array. A porridge bowl transfer mechanism is provided between the conveying mechanism one and the conveying mechanism two. The porridge bowl transfer mechanism is used to transfer a plurality of porridge bowls on the conveying mechanism one to the placement slots of the porridge bowl conveying tray on the conveying mechanism two.

[0008] Preferably, the first conveying mechanism includes two parallel conveyor belts, and a plurality of positioning hydraulic cylinders are arranged between the two conveyor belts. The piston rod of the positioning hydraulic cylinder is fixedly provided with a positioning stop bar. The positioning hydraulic cylinder is arranged along the conveying direction of the first conveying mechanism, and the distance between adjacent positioning stops bar is equal to the distance between adjacent placement slots.

[0009] Preferably, the porridge bowl transfer mechanism includes a linear module disposed above the first conveying mechanism and the second conveying mechanism, a lifting mechanism is fixedly installed on the output end of the linear module, and a clamping mechanism is provided at the lower end of the lifting mechanism.

[0010] Preferably, the lifting mechanism includes a connecting frame fixed to the output end of the linear module. An electric push rod is fixedly installed at the center of the lower end of the connecting frame. An mounting plate is fixedly installed on the output end of the electric push rod. The mounting plate is used to install the clamping mechanism. A guide shaft is fixedly installed at each of the four corners of the upper end of the mounting plate. A guide sleeve is provided at each of the four corners of the lower end of the connecting frame. The guide shaft is slidably installed in the guide sleeve.

[0011] Preferably, the clamping mechanism includes a first mounting base and a second mounting base arranged symmetrically on the left and right. A clamping cylinder is fixedly installed at the lower end of the second mounting base. An installation strip is fixedly installed on the output end of the clamping cylinder. Several clamping blocks are fixedly installed on the installation strip. A positioning stop is fixedly installed at the lower end of the first mounting base.

[0012] Preferably, the clamping block has a V-shaped groove at one end near the positioning stop bar, two guide rods are fixedly installed on the positioning stop bar, a guide block is fixedly installed on the mounting strip, the guide block has a guide hole, and the guide rod is slidably installed in the guide hole.

[0013] 3. Beneficial effects:

[0014] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0015] This invention utilizes the coordinated operation of conveyor mechanism one, conveyor mechanism two, and a porridge bowl transfer mechanism to accurately transfer porridge bowls from conveyor mechanism one to a porridge bowl conveying tray, ensuring the orderly transport of porridge bowls on the production line. The bowls are accurately placed in the placement slots of the porridge bowl conveying tray, facilitating subsequent quantitative filling operations and ensuring a smooth filling process. All actions of this invention, such as the conveying, positioning, gripping, transferring, and placing of porridge bowls, are automatically completed by corresponding mechanisms and drive devices, reducing manual intervention and improving production efficiency and automation levels. Through automated conveying and transfer processes, batch processing of porridge bowls is achieved, significantly improving production efficiency and reducing labor intensity.

[0016] The positioning hydraulic cylinder and positioning stop bar of this invention ensure that the porridge bowl is accurately positioned on the conveying mechanism, providing a reliable positional basis for subsequent gripping and placement. The clamping mechanism, utilizing clamping cylinders, clamping blocks, and positioning stops, achieves stable gripping and accurate placement of the porridge bowl, improving the efficiency and precision of porridge bowl transfer and ensuring the positional accuracy of the porridge bowl during conveying and transfer, allowing it to accurately enter the placement slot of the porridge bowl conveying tray. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the porridge bowl transfer mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the conveying mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the lifting mechanism structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the upper structure of the clamping mechanism of this utility model;

[0022] Figure 6 This is a schematic diagram of the lower structure of the clamping mechanism of this utility model;

[0023] Figure 7 This is a schematic diagram of the second conveying mechanism of this utility model.

[0024] Figure label:

[0025] 1. Conveying Mechanism 1; 2. Conveying Mechanism 2; 3. Porridge Bowl Conveying Tray; 4. Porridge Bowl Transfer Mechanism; 5. Canning Mechanism; 6. Linear Module; 7. Lifting Mechanism; 71. Connecting Frame; 72. Electric Push Rod; 73. Mounting Plate; 74. Guide Shaft; 75. Guide Sleeve; 8. Clamping Mechanism; 81. Mounting Base 1; 82. Mounting Base 2; 83. Clamping Cylinder; 84. Mounting Strip; 85. Clamping Block; 86. Positioning Stop; 87. Guide Rod; 88. Guide Block; 101. Positioning Hydraulic Cylinder; 102. Positioning Stop Rod. Detailed Implementation

[0026] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," and "equipped with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Example

[0031] See attached document Figures 1-7 A quantitative filling device for nutritious porridge includes a conveying mechanism 1 and a conveying mechanism 2 perpendicular to each other. Conveying mechanism 1 is used to sequentially convey porridge bowls, and conveying mechanism 2 is used to convey a porridge bowl conveying tray 3. A filling mechanism 5 is arranged above conveying mechanism 2. The porridge bowl conveying tray 3 has several placement slots arranged in a rectangular array for placing porridge bowls. A porridge bowl transfer mechanism 4 is arranged between conveying mechanism 1 and conveying mechanism 2, used to transfer several porridge bowls from conveying mechanism 1 to the placement slots on the porridge bowl conveying tray 3 of conveying mechanism 2. Figure 6As shown, in this embodiment, the porridge bowl conveying tray 3 has 6 placement slots along its length and 4 placement slots along its width. Figure 3 As shown, there are 6 positioning hydraulic cylinders 101, as follows: Figures 4-5 As shown, the mounting strip 84 is provided with 6 clamping blocks 85. The number of positioning hydraulic cylinders 101 and the number of clamping blocks 85 are equal to the number of placement slots in the length direction of the porridge bowl conveying tray 3. The spacing between adjacent clamping blocks 85 is the same as the spacing between adjacent placement slots.

[0032] The conveying mechanism 1 includes two parallel conveyor belts, and a number of positioning hydraulic cylinders 101 are arranged between the two conveyor belts. The piston rod of the positioning hydraulic cylinder 101 is fixedly provided with a positioning stop 102. The positioning hydraulic cylinder 101 is arranged along the conveying direction of the conveying mechanism 1, and the distance between adjacent positioning stops 102 is equal to the distance between adjacent placement slots.

[0033] The porridge bowl transfer mechanism 4 includes a linear module 6 disposed above the conveying mechanism 1 and the conveying mechanism 2. A lifting mechanism 7 is fixedly installed on the output end of the linear module 6, and a clamping mechanism 8 is disposed at the lower end of the lifting mechanism 7.

[0034] The lifting mechanism 7 includes a connecting frame 71 fixed on the output end of the linear module 6. An electric push rod 72 is fixedly installed at the center of the lower end of the connecting frame 71. An mounting plate 73 is fixedly installed on the output end of the electric push rod 72. The mounting plate 73 is used to install the clamping mechanism 8. A guide shaft 74 is fixedly installed on each of the four corners of the upper end of the mounting plate 73. A guide sleeve 75 is provided on each of the four corners of the lower end of the connecting frame 71. The guide shaft 74 is slidably installed in the guide sleeve 75.

[0035] The clamping mechanism 8 includes a first mounting base 81 and a second mounting base 82 arranged symmetrically on the left and right. A clamping cylinder 83 is fixedly installed at the lower end of the second mounting base 82. An installation strip 84 is fixedly installed on the output end of the clamping cylinder 83. Several clamping blocks 85 are fixedly installed on the installation strip 84. A positioning stop strip 86 is fixedly installed at the lower end of the first mounting base 81.

[0036] The clamping block 85 has a V-shaped groove at one end near the positioning stop 86. Two guide rods 87 are fixedly installed on the positioning stop 86. A guide block 88 is fixedly installed on the mounting strip 84. A guide hole is opened on the guide block 88. The guide rods 87 are slidably installed in the guide hole.

[0037] Working principle:

[0038] The two parallel conveyor belts of conveyor mechanism 1 operate at a constant speed, conveying empty porridge bowls sequentially along the conveying direction. The bowls move along the conveyor belts and enter the working area of ​​the equipment. The positioning hydraulic cylinder 101 is in the retracted state, and the positioning stop 102 is lower than the surface of the conveyor belt, so it does not affect the conveying of the porridge bowls.

[0039] When the first bowl of porridge moves to the position corresponding to the first hydraulic cylinder 101 at the end of the positioning conveyor, it is detected by a photoelectric sensor. The piston rod of the positioning hydraulic cylinder 101 extends, pushing the positioning stop bar 102 to rise above the conveyor belt. Then the first bowl of porridge is blocked by the positioning stop bar 102. After the first bowl of porridge is positioned, the subsequent bowls of porridge continue to move with the conveyor belt. Whenever a bowl of porridge reaches the detection position, the corresponding positioning hydraulic cylinder 101 is activated in sequence, that is, the piston rod extends and drives the positioning stop bar 102 to rise, blocking the bowl of porridge and stopping it, until 6 bowls of porridge are positioned at equal intervals, forming a queue corresponding to the layout of the tray placement slot.

[0040] As the porridge bowls move along the conveyor belt, they are blocked by positioning stops 102. The distance between adjacent positioning stops 102 is strictly consistent with the spacing between adjacent placement slots on the porridge bowl conveying tray 3, ensuring that the porridge bowls form an equidistant queue on the conveyor mechanism 1. This ensures that the position of each porridge bowl corresponds one-to-one with the tray placement slot, preparing for the subsequent batch grabbing by the transfer mechanism.

[0041] The linear module 6 is in its initial coordinate position, at the first gripping point above the conveying mechanism 1. The electric push rod 72 of the lifting mechanism 7 is in the retracted state, and the clamping mechanism 8 is in a high position to avoid interference with the porridge bowls. The linear module 6 drives the connecting frame 71 to move horizontally, so that the clamping mechanism 8 is aligned directly above the first porridge bowl set to be gripped on the conveying mechanism 1.

[0042] When the electric push rod 72 is powered on, it extends and pushes the mounting plate 73 downward. The guide shaft 74 slides down synchronously inside the guide sleeve 75, ensuring that the mounting plate 73 descends vertically and avoiding tilting.

[0043] The clamping mechanism 8 descends with the mounting plate 73 to the top of the porridge bowl. At this point, the positioning stop 86 aligns with the edge of the porridge bowl, and the clamping block 85 is located on the other side of the bowl. The piston rod of the clamping cylinder 83 extends, pushing the mounting strip 84 towards the positioning stop 86, and the clamping block 85 on the mounting strip 84 moves synchronously. The end of the clamping block 85 near the positioning stop 86 has a V-groove, which stably clamps the porridge bowl when in contact with the outer wall of the bowl; at the same time, the positioning stop 86 abuts against the other side of the porridge bowl to prevent the bowl from shifting during gripping. The guide rod 87 slides within the guide hole of the guide block 88 to ensure the straightness of the mounting strip 84 during translation and to avoid eccentric clamping force.

[0044] After clamping cylinder 83 completes clamping, electric push rod 72 retracts, causing mounting plate 73, clamping mechanism 8, and porridge bowls to rise synchronously, detaching from the conveyor belt surface of conveyor mechanism 1 to avoid collisions during movement. Linear module 6 actuates again, moving horizontally above conveyor mechanism 2, aligning the porridge bowls with the target placement slots. Electric push rod 72 extends, slowly lowering six porridge bowls into the six placement slots of the first row until the bottom of the bowls contacts the bottom of the slots, ensuring accurate positioning. The piston rod of clamping cylinder 83 retracts, and mounting bar 84 moves clamping block 85 away from positioning stop bar 86, releasing the porridge bowls, which then fall stably into the placement slots. When one row of slots on the porridge bowl conveying tray 3 is filled, conveyor mechanism 2 starts, moving the porridge bowl conveying tray 3 forward one position, aligning the next row of placement slots with the placement position of transfer mechanism 4.

[0045] The electric push rod 72 retracts, the clamping mechanism 8 rises to a safe height, and the linear module 6 moves to the gripping position for the next set of porridge bowls according to the program, preparing to repeat the gripping action. Simultaneously, the positioning hydraulic cylinder 101 on the conveyor mechanism 1 retracts, releasing the next set of 6 porridge bowls, allowing them to move forward to the positioning stop bar 102 for repositioning, entering the next gripping cycle until the tray is completely filled or a stop signal is received. In subsequent processes, the tray filled with porridge bowls is conveyed by the conveyor mechanism 2 to the filling mechanism 5 for precise filling of the nutritious porridge.

[0046] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A quantitative filling device for nutritious porridge, characterized in that: The system includes a conveying mechanism 1 (1) and a conveying mechanism 2 (2) with the conveying directions perpendicular to each other. The conveying mechanism 1 (1) is used to convey porridge bowls in sequence, and the conveying mechanism 2 (2) is used to convey porridge bowl conveying trays (3). A canning mechanism (5) is provided above the conveying mechanism 2 (2). The porridge bowl conveying trays (3) are provided with a number of placement slots for placing porridge bowls in a rectangular array. A porridge bowl transfer mechanism (4) is provided between the conveying mechanism 1 (1) and the conveying mechanism 2 (2). The porridge bowl transfer mechanism (4) is used to transfer a number of porridge bowls on the conveying mechanism 1 (1) to the placement slots of the porridge bowl conveying trays (3) on the conveying mechanism 2 (2).

2. The quantitative filling equipment for nutritious porridge according to claim 1, characterized in that: The first conveying mechanism (1) includes two parallel conveyor belts, and a plurality of positioning hydraulic cylinders (101) are arranged between the two conveyor belts. The piston rod of the positioning hydraulic cylinder (101) is fixedly provided with a positioning stop (102). The positioning hydraulic cylinder (101) is arranged along the conveying direction of the first conveying mechanism (1). The distance between adjacent positioning stops (102) is equal to the distance between adjacent placement slots.

3. The quantitative filling equipment for nutritious porridge according to claim 1, characterized in that: The porridge bowl transfer mechanism (4) includes a linear module (6) disposed above the first conveying mechanism (1) and the second conveying mechanism (2). A lifting mechanism (7) is fixedly installed on the output end of the linear module (6), and a clamping mechanism (8) is provided at the lower end of the lifting mechanism (7).

4. The quantitative filling equipment for nutritious porridge according to claim 3, characterized in that: The lifting mechanism (7) includes a connecting frame (71) fixed on the output end of the linear module (6). An electric push rod (72) is fixedly installed at the center of the lower end of the connecting frame (71). An mounting plate (73) is fixedly installed on the output end of the electric push rod (72). The mounting plate (73) is used to install the clamping mechanism (8). A guide shaft (74) is fixedly installed on each of the four corners of the upper end of the mounting plate (73). A guide sleeve (75) is provided on each of the four corners of the lower end of the connecting frame (71). The guide shaft (74) slides up and down in the guide sleeve (75).

5. The quantitative filling equipment for nutritious porridge according to claim 3, characterized in that: The clamping mechanism (8) includes a first mounting base (81) and a second mounting base (82) arranged symmetrically on the left and right. A clamping cylinder (83) is fixedly installed at the lower end of the second mounting base (82). An installation strip (84) is fixedly installed on the output end of the clamping cylinder (83). Several clamping blocks (85) are fixedly installed on the installation strip (84). A positioning stop strip (86) is fixedly installed at the lower end of the first mounting base (81).

6. The quantitative filling equipment for nutritious porridge according to claim 5, characterized in that: The clamping block (85) has a V-shaped groove at one end near the positioning stop (86). Two guide rods (87) are fixedly installed on the positioning stop (86). A guide block (88) is fixedly installed on the mounting strip (84). A guide hole is opened on the guide block (88). The guide rod (87) is slidably installed in the guide hole.

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