Multifunctional wire rod coiling machine for carbon spring steel wire production

Abstract

The utility model discloses a multifunctional wire rod machine for carbon spring steel wire production in the technical field of wire rod machines, and the multifunctional wire rod machine comprises a balancing weight, an adjusting mechanism and a fixing mechanism, the adjusting mechanism comprises a top plate, a plurality of strip-shaped grooves are symmetrically formed in the top plate, bearings are installed on one sides of the interiors of the strip-shaped grooves, threaded rods are installed on the exteriors of the bearings, and the threaded rods are connected with the balancing weight. The outer portions of the threaded rods are provided with movable blocks, the bottoms of the movable blocks are provided with coiling columns, the adjusting mechanism comprises the threaded rods, the movable blocks and locking nuts, the coiling columns can be adjusted through matched use, and when the device is used for working of the carbon spring steel wire, the positions of the coiling columns need to be adjusted; the locking nut is unscrewed to relieve fixation of the threaded rod, the movable block can be moved by rotating the threaded rod, the movable block adjusts the position of the coiling column in the moving process, and the situation that the application range of equipment is limited due to the fact that the size of a machined wire rod cannot be flexibly adjusted according to the production requirement is avoided.

Description

Technical Field

[0001] This utility model relates to the field of wire rod making technology, specifically a multi-functional wire rod making machine for producing carbon spring steel wire. Background Technology

[0002] In the production of spring steel wire, the coiling machine is a crucial piece of equipment. It is primarily used to quickly and orderly wind high-temperature rolled steel wire blanks into coils of specific dimensions, facilitating subsequent processing. Traditional coiling machines have relatively limited functionality, only capable of basic winding tasks, and cannot meet the high requirements of modern carbon spring steel wire production processes for dimensional accuracy, surface quality, and mechanical properties. Especially during high-speed production, ordinary coiling machines are prone to problems such as uneven wire arrangement, uneven tension control, and poor cooling, directly impacting finished product quality and production efficiency.

[0003] Existing technologies have limitations in adjusting the dimensions of wire rod machines. Carbon spring steel wire requires coiling during production for centralized storage and transportation, typically done using a wire rod machine. However, existing wire rod equipment has limitations in practical applications, unable to flexibly adjust the size of the processed wire rod according to production needs, thus restricting its applicability. Furthermore, during the wire rod forming process, the fixing of the coiling column is not stable enough, easily shifting or loosening during operation, leading to problems such as uneven winding, coil deformation, and even equipment failure. This not only affects production efficiency but may also pose safety hazards. Therefore, this invention designs a multi-functional wire rod machine for carbon spring steel wire production to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a multi-functional wire rod machine for producing carbon spring steel wire, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A multi-functional wire rod production machine for carbon spring steel wire includes a counterweight, an adjustment mechanism, and a fixing mechanism. The adjustment mechanism includes a top plate with several symmetrically arranged strip-shaped grooves inside. A bearing is installed on one side of each strip-shaped groove, and a threaded rod is installed on the outside of each bearing. A movable block is installed on the outside of each threaded rod, and a coiling column is installed at the bottom of each movable block. The threaded rod is released by loosening the locking nut, and the movable block can be moved by rotating the threaded rod. During the movement, the movable block adjusts the position of the coiling column, thus avoiding the inability to flexibly adjust the size of the processed wire rod according to production needs, which would limit the applicability of the equipment.

[0007] The fixing mechanism includes a second circular groove. Each coiled rod has a second circular groove inside its interior. A pressure spring is installed inside the second circular groove. A connecting block is installed at the free end of the pressure spring, and an iron rod is installed at the bottom of the connecting block. The iron rod, through the cooperation of the pressure spring and the connecting block, enters the interior of the first circular slot for fixing, preventing insufficient fixation of the coiled rod during the coil forming process, which could lead to problems such as uneven winding, coil deformation, or even equipment malfunction.

[0008] Preferably, each of the top plates has a positioning block installed inside, a circular baffle is installed on the side of the threaded rod away from the bearing, and a locking nut is installed on the side of the threaded rod near the circular baffle. Rotating the locking nut disengages it from the threaded rod, allowing the threaded rod to rotate via the circular baffle.

[0009] Preferably, the counterweight has a first circular groove inside, and several supports are arranged in a ring inside the first circular groove. Each support is equipped with an auxiliary wheel on its outside. The auxiliary wheels are located inside the sliding groove.

[0010] Preferably, a servo motor is mounted on the bottom of the counterweight, and a through-slot is formed inside the counterweight. The output shaft of the servo motor passes through the through-slot and a rotating disk is mounted at its end. A sliding groove is formed on the outside of the rotating disk to cooperate with an auxiliary wheel. The servo motor drives the rotating disk to rotate, and the auxiliary wheel and the sliding groove cooperate to achieve assisted rotation of the rotating disk.

[0011] Preferably, a vertical pole is mounted on the top of the rotating disk, and the top plate is mounted on the top of the vertical pole. The top plate can be rotated by the combined use of a servo motor and the rotating disk.

[0012] Preferably, the fixing mechanism further includes movable plates, and a plurality of movable plates are sleeved on the outside of the upright. The movable plates have a first circular groove on their outer surface for use with the iron rod. When the movable plates are rotated to a suitable position, the pressure on the iron rod is released, and the iron rod enters the interior of the first circular groove through the cooperation of the pressure spring and the connecting block.

[0013] Preferably, the outer surface of the coiled column is provided with a second circular slot, and the outer surface of the iron rod is fitted with a circular locking plate that cooperates with the second circular slot. During the movement of the iron rod, the circular locking plate enters the interior of the second circular slot, and the movable plate can be rotated after the top of the circular locking plate contacts the top of the second circular slot.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model enables the adjustment of the coiled column through an adjustment mechanism. The adjustment mechanism includes a threaded rod, a movable block, and a locking nut, which work together to adjust the coiled column. When using the device to work on carbon spring steel wire, the position of the coiled column needs to be adjusted. By loosening the locking nut, the threaded rod is released from its fixation. By rotating the threaded rod, the movable block can be moved. During the movement of the movable block, the position of the coiled column is adjusted, thus avoiding the inability to flexibly adjust the size of the processed wire rod according to production needs, which would limit the applicability of the equipment.

[0016] 2. This utility model can fix the iron rod through a fixing mechanism, which includes a pressure spring, a connecting block, and the iron rod. After the position of the coiling column is adjusted, the iron rod needs to be fixed. The worker applies pressure to the connecting block through the iron rod. After the connecting block is pressed, the pressure spring is compressed. At this time, the connecting block enters the interior of the second circular groove. After moving the iron rod to a suitable height, the movable plate is rotated to a suitable position, and the pressure on the iron rod is released. At this time, the iron rod enters the interior of the first circular slot through the cooperation of the pressure spring and the connecting block. This avoids the coiling column being not fixed stably during the coiling process, which could lead to problems such as uneven winding, coil deformation, or even equipment failure. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a first three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention;

[0020] Figure 3 This is a schematic diagram of the first internal structure of the present invention;

[0021] Figure 4 This is a schematic diagram of the second internal structure of the present invention;

[0022] Figure 5 This is an enlarged structural diagram of part A of this utility model;

[0023] Figure 6 This is an enlarged structural diagram of part B of this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Counterweight; 21. First circular groove; 22. Bracket; 23. Auxiliary wheel; 24. Servo motor; 25. Through groove; 31. Rotating disk; 32. Slide groove; 33. Upright pole; 34. Movable plate; 35. First circular slot; 41. Top plate; 42. Strip groove; 43. Bearing; 44. Threaded rod; 45. Movable block; 46. Positioning block; 47. Circular baffle; 48. Locking nut; 51. Coiled column; 52. Second circular groove; 53. Second circular slot; 54. Pressure spring; 55. Connecting block; 56. Iron rod; 57. Circular clamping plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-6 This utility model provides a technical solution:

[0028] A multi-functional wire rod production machine for carbon spring steel wire includes a counterweight 1, an adjustment mechanism, and a fixing mechanism. The adjustment mechanism includes a top plate 41, with several strip-shaped grooves 42 symmetrically arranged inside the top plate 41. A bearing 43 is installed on one side of each strip-shaped groove 42, and a threaded rod 44 is installed on the outside of each bearing 43. A movable block 45 is installed on the outside of each threaded rod 44, and a coiling column 51 is installed at the bottom of each movable block 45. The threaded rod 44 is unlocked by locking the nut 48, and the movable block 45 can be moved by rotating the threaded rod 44. During the movement, the movable block 45 adjusts the position of the coiling column 51, thus avoiding the inability to flexibly adjust the size of the processed wire rod according to production needs, which would limit the applicability of the equipment.

[0029] The fixing mechanism includes a second circular groove 52. Each coiling column 51 has a second circular groove 52 inside. A pressure spring 54 is installed inside the second circular groove 52. A connecting block 55 is installed at the free end of the pressure spring 54, and an iron rod 56 is installed at the bottom of the connecting block 55. The iron rod 56, through the cooperation of the pressure spring 54 and the connecting block 55, enters the first circular slot 35 for fixing, preventing insufficient fixing of the coiling column during the coil forming process, which could lead to problems such as uneven winding, coil deformation, or even equipment failure.

[0030] Positioning blocks 46 are installed inside the top plate 41. A circular baffle 47 is installed on the side of the threaded rod 44 away from the bearing 43, and a locking nut 48 is installed on the side of the threaded rod 44 near the circular baffle 47. When the locking nut 48 is rotated to disengage from the threaded rod 44, the threaded rod 44 can be rotated through the circular baffle 47. The counterweight 1 has a first circular groove 21 inside, and several supports 22 are arranged in a ring inside the first circular groove 21. Each support 22 has an auxiliary wheel 23 on its outside. The auxiliary wheel 23 is located inside the slide groove 32.

[0031] A servo motor 24 is mounted on the bottom of the counterweight 1. A through-slot 25 is formed inside the counterweight 1. The output shaft of the servo motor 24 passes through the through-slot 25 and has a rotating disk 31 mounted at its end. A sliding groove 32, which cooperates with the auxiliary wheel 23, is formed on the outside of the rotating disk 31. The servo motor 24 drives the rotating disk 31 to rotate. The auxiliary wheel 23 and the sliding groove 32 work together to assist the rotation of the rotating disk 31. A vertical rod 33 is mounted on the top of the rotating disk 31, and a top plate 41 is mounted on top of the vertical rod 33. The servo motor 24 and the rotating disk 31 work together to rotate the top plate 41.

[0032] The fixing mechanism also includes movable plates 34. Several movable plates 34 are sleeved on the outside of the upright 33. The outer surface of the movable plates 34 has a first circular slot 35 for cooperating with the iron rod 56. When the movable plates 34 are rotated to a suitable position, the pressure on the iron rod 56 is released. At this time, the iron rod 56 enters the interior of the first circular slot 35 through the cooperation of the pressure spring 54 and the connecting block 55. The outer surface of the coiled column 51 has a second circular slot 53. The outer surface of the iron rod 56 is fitted with a circular locking plate 57 for cooperating with the second circular slot 53. During the movement of the iron rod 56, the circular locking plate 57 enters the interior of the second circular slot 53. When the top of the circular locking plate 57 contacts the top of the second circular slot 53, the movable plates 34 can be rotated.

[0033] When the device is needed to coil carbon spring steel wire, the operator needs to adjust the coiling column 51 according to the size of the coil being processed. The locking nut 48 is rotated to disengage from the threaded rod 44, allowing the threaded rod 44 to rotate. The operator holds the circular baffle 47 and rotates it, which in turn drives the threaded rod 44 to rotate. During this rotation, the threaded rod 44 drives the movable block 45 to rotate, which in turn adjusts the position of the coiling column 51. After adjusting the coiling column 51 to the appropriate position, the circular baffle 47 is stopped from rotating. The locking nut 48 is then reset, preventing the threaded rod 44 from rotating by interlocking with it.

[0034] After adjusting the coiled column 51, the iron rod 56 needs to be fixed. After moving the iron rod 56 to a suitable height, the worker applies pressure to the connecting block 55 through the iron rod 56. When the connecting block 55 is under pressure, the pressure spring 54 contracts. At this time, the connecting block 55 enters the interior of the second circular groove 52 (during the movement of the iron rod 56, the circular locking plate 57 enters the interior of the second circular slot 53. When the top of the circular locking plate 57 contacts the top of the second circular slot 53, the movable plate 34 can be rotated). Rotate the movable plate 34 to a suitable position and release the pressure on the iron rod 56. At this time, the iron rod 56 enters the interior of the first circular slot 35 through the cooperation of the pressure spring 54 and the connecting block 55.

[0035] At this point, the servo motor 24 can be started, which drives the rotating disk 31 to rotate. The auxiliary wheel 23 and the slide 32 work together to assist the rotation of the rotating disk 31. During the rotation of the rotating disk 31, the upright rod 33 rotates. During the rotation of the upright rod 33, the carbon spring steel wire is wound by the cooperation of several coiling columns 51.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A multi-functional wire rod mill for producing carbon spring steel wire, characterized in that: Includes a counterweight (1), an adjustment mechanism, and a fixing mechanism; The adjustment mechanism includes a top plate (41), and a number of strip grooves (42) are symmetrically opened inside the top plate (41). A bearing (43) is installed on one side of each strip groove (42), and a threaded rod (44) is installed on the outside of each bearing (43). A movable block (45) is installed on the outside of each threaded rod (44), and a coiled column (51) is installed at the bottom of each movable block (45). The fixing mechanism includes a second circular groove (52). The inside of each of the coiled column (51) is provided with a second circular groove (52). A pressure spring (54) is installed inside the second circular groove (52). A connecting block (55) is installed at the free end of the pressure spring (54). An iron rod (56) is installed at the bottom of the connecting block (55).

2. The multi-functional wire rod mill for producing carbon spring steel wire according to claim 1, characterized in that: The top plate (41) is equipped with positioning blocks (46) inside. A circular baffle (47) is installed on the side of the threaded rod (44) away from the bearing (43). A locking nut (48) is installed on the side of the threaded rod (44) close to the circular baffle (47).

3. The multi-functional wire rod mill for producing carbon spring steel wire according to claim 1, characterized in that: The counterweight (1) has a first circular groove (21) inside, and a number of supports (22) are arranged in a ring inside the first circular groove (21). Each support (22) is equipped with an auxiliary wheel (23).

4. The multi-functional wire rod mill for producing carbon spring steel wire according to claim 3, characterized in that: A servo motor (24) is installed at the bottom of the counterweight (1). A through groove (25) is provided inside the counterweight (1). The output shaft of the servo motor (24) passes through the through groove (25) and a rotating disk (31) is installed at its end. A sliding groove (32) is provided on the outside of the rotating disk (31) to cooperate with the auxiliary wheel (23).

5. A multi-functional wire rod mill for producing carbon spring steel wire according to claim 4, characterized in that: A pole (33) is mounted on the top of the rotating disk (31), and a top plate (41) is mounted on the top of the pole (33).

6. A multi-functional wire rod mill for producing carbon spring steel wire according to claim 5, characterized in that: The fixing mechanism also includes a movable plate (34), and a number of movable plates (34) are sleeved on the outside of the upright (33). The movable plate (34) has a first circular slot (35) on its outside that is used to cooperate with the iron rod (56).

7. A multi-functional wire rod mill for producing carbon spring steel wire according to claim 1, characterized in that: The outer side of the coiled column (51) is provided with a second circular slot (53), and the outer side of the iron rod (56) is provided with a circular card plate (57) that cooperates with the second circular slot (53).

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