Automatic rope winding machine

Abstract

The utility model relates to the technical field of rope processing equipment, in particular to an automatic rope winding machine which comprises a shell, a first rope winding mechanism and a second rope winding mechanism, a driving element is arranged in the shell, the first rope winding mechanism and the second rope winding mechanism are in transmission connection with the driving element, and the first rope winding mechanism and the second rope winding mechanism are both installed on a connecting shaft and arranged on the two sides of the shell respectively. The first rope winding mechanism comprises a baffle disc fixedly installed on the connecting shaft and a winding shaft installed on the baffle disc, a plurality of binding kidney-shaped grooves which are formed in the radial direction in the length direction are formed in the baffle disc in the circumferential direction, a plurality of receding grooves which are formed in the axial direction in a penetrating mode are formed in the outer wall of the winding shaft, and the receding grooves and the binding kidney-shaped grooves are arranged in a butt joint mode; the second rope winding mechanism comprises a strip-shaped baffle fixedly installed on the connecting shaft, winding limiting rods arranged at the two ends of the strip-shaped baffle and a limiting baffle detachably installed on the connecting shaft. The outdoor rope winding device has the advantages that winding of two different outdoor ropes can be achieved at the same time, and binding operation is convenient.

Description

Technical Field

[0001] This application relates to the technical field of rope processing equipment, and in particular to an automatic rope winding machine. Background Technology

[0002] In the field of outdoor equipment manufacturing, outdoor ropes are a key product widely used in various outdoor activities such as mountaineering, camping, rock climbing, and exploration. After the initial raw material processing and weaving processes are completed, the final winding process plays a crucial role in the storage, transportation, and subsequent use of the product.

[0003] Currently, the two main common winding methods for outdoor ropes are circular winding and long strip winding. Circular winding involves winding the rope around a center point, spiraling outwards to form a flat disc or cylindrical structure. This winding method produces a relatively regular shape, making it easier to stack and store to some extent. However, after completing the circular winding, multiple lashings are required along the circumference to prevent the rope from unraveling. This not only increases the number of steps but also requires a certain level of skill to ensure tightness and evenness in the lashing process, making it time-consuming when done manually.

[0004] Long strip winding involves winding the rope into a long strip in a more conventional way. This method is relatively simple and direct, but after winding, it is necessary to tie the ends of the long strip to ensure the stability of the rope. Similar to circular winding, this tying operation also requires precise control of the force and position to prevent the rope from unraveling during subsequent handling or use.

[0005] Because of the existence of these two different winding methods, each with specific binding requirements, the entire winding process becomes complex and diverse. Given the diversity of winding methods and the complexities of the binding process after winding, most existing outdoor rope winding methods rely on manual labor. While manual operation can flexibly handle different winding requirements to some extent, its efficiency is extremely low. In the context of large-scale production, manual winding not only consumes a significant amount of labor costs but also struggles to meet rapidly growing market demand. Furthermore, manual operation suffers from poor consistency and stability, easily leading to quality problems such as inconsistent winding tightness and inaccurate binding positions, affecting the overall product quality. Therefore, there is an urgent need for an innovative automated winding technology to improve the efficiency and quality of the outdoor rope winding process and address the many drawbacks of existing winding methods. Utility Model Content

[0006] To address the aforementioned issues, this application provides an automatic rope winding machine capable of simultaneously winding and binding two different types of outdoor ropes.

[0007] This application provides an automatic rope winding machine, which adopts the following technical solution:

[0008] An automatic rope winding machine includes a housing with a drive element inside, and a first rope winding mechanism and a second rope winding mechanism that are drively connected to the drive element. The first rope winding mechanism and the second rope winding mechanism are both mounted on a connecting shaft and are respectively located on both sides of the housing.

[0009] The first rope winding mechanism includes a baffle fixedly installed on the connecting shaft and a winding shaft installed on the baffle. The baffle is provided with a plurality of binding waist-shaped grooves arranged radially in the length direction around the circumference. The outer wall of the winding shaft is provided with a plurality of clearance grooves arranged through the axial direction, and the clearance grooves are mated with the binding waist-shaped grooves.

[0010] The second rope winding mechanism includes a strip baffle fixedly installed on the connecting shaft, winding limiting rods provided at both ends of the strip baffle, and a limiting baffle detachably installed on the connecting shaft. When the limiting baffle is installed, it is arranged in parallel with the strip baffle. Both the strip baffle and the limiting baffle are provided with binding grooves through which the rope can pass.

[0011] In one embodiment: the baffle is provided with a mounting rod sleeved outside the connecting shaft, and the winding shaft is axially damped and inserted into the mounting rod.

[0012] In one embodiment: the baffle is provided with a limiting rod, and the winding shaft is provided with a hole that cooperates with the limiting rod.

[0013] In one embodiment, a tensioning assembly for axially positioning the winding shaft is radially slidably mounted on the baffle.

[0014] In one embodiment: the tensioning assembly includes a card slidably mounted on the baffle and a rotating handle threadedly connected to the card, the card and the rotating handle being respectively located on both sides of the baffle; the winding shaft is provided with a T-shaped slot for the card to be inserted.

[0015] In one embodiment: the strip baffle is provided with a connecting pin for connecting the end of the rope, the connecting pin being located between two winding limiting rods.

[0016] In one embodiment: the strip baffle is provided with a limiting sleeve sleeved outside the connecting shaft for the limiting baffle to abut against.

[0017] In one embodiment: the binding groove on the strip baffle is a first binding groove, and there are two first binding grooves, which are respectively located on both sides of the connecting shaft.

[0018] In one embodiment: the limiting baffle includes a connecting sleeve inserted into the connecting shaft, a locking handle threaded to the connecting sleeve, and limiting plates respectively connected to both sides of the connecting sleeve. The limiting plates are provided with an insertion interface for inserting a winding limiting rod.

[0019] In one embodiment: the limiting plate is connected to the connecting sleeve via a connecting rod, and the binding groove on the limiting baffle is a second binding groove, which is formed by the connecting rod, the connecting sleeve and the limiting plate surrounding it.

[0020] In summary, this application has the following beneficial effects:

[0021] 1. The first and second rope winding mechanisms can achieve two different winding methods, realizing multiple uses in one machine;

[0022] 2. The design of the clearance groove and the binding waist-shaped groove enables the binding of the rope after it is coiled in a circular shape, while the binding groove enables the binding of the long strip of coiled rope, making binding very convenient. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of Embodiment 1;

[0024] Figure 2 This is an exploded structural diagram of the first rope winding mechanism in this embodiment;

[0025] Figure 3 This is a schematic diagram of the first rope winding mechanism in this embodiment;

[0026] Figure 4 This is a schematic diagram of the second rope winding mechanism in Embodiment 1. Figure 1 The front structure of the second rope winding mechanism is shown.

[0027] Figure 5 This is a schematic diagram of the second rope winding mechanism in Embodiment 1. Figure 1 The rear structure of the second rope winding mechanism is shown;

[0028] Figure 6 This is an exploded structural diagram of the second rope winding mechanism in this embodiment.

[0029] Figure 7 This is a schematic diagram of the second rope winding mechanism in this embodiment.

[0030] In the diagram, 100 is the housing; 110 is the connecting shaft; 200 is the first rope winding mechanism; 210 is the baffle; 211 is the binding waist-shaped groove; 212 is the connecting ring; 213 is the locking bolt; 220 is the winding shaft; 221 is the clearance groove; 222 is the insertion hole; 223 is the T-shaped bayonet; 230 is the mounting rod; 240 is the limiting insertion rod; 300 is the second rope winding mechanism; 310 is the strip baffle; 311 is the first binding groove; 320 is the winding limiting rod; 330 is the limiting baffle; 331 is the connecting sleeve; 332 is the locking handle; 333 is the limiting plate; 3331 is the insertion interface; 334 is the connecting rod; 335 is the second binding groove; 340 is the connecting pin; 350 is the limiting sleeve; 400 is the tensioning assembly; 410 is the card; and 420 is the rotating handle. Detailed Implementation

[0031] The present application will be further described in detail below with reference to the accompanying drawings.

[0032] In the description of this application, it should be understood that the terms "upper", "lower", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0033] Example 1: An automatic rope winding machine, such as Figure 1 As shown, the device includes a housing 100 containing a drive element, and a first rope winding mechanism 200 and a second rope winding mechanism 300 that are connected to the drive element. Both the first rope winding mechanism 200 and the second rope winding mechanism 300 are mounted on a connecting shaft 110. The connecting shaft 110 is mounted horizontally on the housing 100, and both ends of the connecting shaft 110 pass through the housing 100. The first rope winding mechanism 200 and the second rope winding mechanism 300 are located on both sides of the housing 100.

[0034] In this embodiment, the driving element is a motor, and the connecting shaft 110 is connected to the motor shaft through gear transmission.

[0035] like Figure 2 and Figure 3 As shown, the first rope winding mechanism 200 includes a baffle 210 fixedly installed on the connecting shaft 110 and a winding shaft 220 installed on the baffle 210. A connecting ring 212 is fixedly provided on the back of the baffle 210, and a locking bolt 213 is threadedly connected to the connecting ring 212. The baffle 210 is fixed by tightening the locking bolt 213 so that the end of the locking bolt 213 abuts against the connecting shaft 110. In this way, the baffle 210 is very convenient to disassemble and install.

[0036] The baffle 210 has multiple circumferentially arranged, radially positioned binding slots 211, and the outer wall of the winding shaft 220 has multiple axially arranged through-holes 221, which are aligned with the binding slots 211. After the rope is wound, cable ties can be threaded through the binding slots 211 and the rope can be tied. The number of binding slots 211 can be set according to the required number of ties for the corresponding outdoor rope.

[0037] The baffle 210 is provided with a mounting rod 230 sleeved on the connecting shaft 110. The mounting rod 230 is made of metal, and the winding shaft 220 is made of plastic. Through the deformation capability of the plastic material, the winding shaft 220 and the mounting rod 230 are axially damped and inserted into the mounting rod 230 in an interference fit manner, so that the winding shaft 220 is not prone to axial slippage during actual use.

[0038] The baffle 210 is equipped with a limiting rod 240, which is perpendicular to the baffle 210. The winding shaft 220 is equipped with a socket 222 that mates with the limiting rod 240. This design allows for easy replacement of the winding shaft 220, enabling it to be used for different outdoor rope winding requirements. After replacement, the connection between the binding waist groove 211 and the clearance groove 221 can be achieved by engaging the limiting rod 240 with the socket 222.

[0039] like Figure 4 and Figure 5 As shown, the second rope winding mechanism 300 includes a strip baffle 310 fixedly installed on the connecting shaft 110, winding limiting rods 320 provided at both ends of the strip baffle 310, and a limiting baffle 330 detachably installed on the connecting shaft 110. When the limiting baffle 330 is installed, it is arranged in parallel with the strip baffle 310. Both the strip baffle 310 and the limiting baffle 330 are provided with binding grooves through which the rope can pass.

[0040] The strip baffle 310 is equipped with a connecting pin 340 for connecting the end of the rope, and the connecting pin 340 is located between the two winding limiting rods 320. In this embodiment, the connecting pin 340 is a bolt threaded onto the strip baffle 310. During winding, the end of the outdoor rope is simply slipped onto the connecting pin 340.

[0041] The strip baffle 310 is provided with a limiting sleeve 350, which is sleeved on the connecting shaft 110 for the limiting baffle 330 to abut against. The length of the limiting sleeve 350 is less than or equal to the winding limiting rod 320, specifically, there is no gap between the end of the winding limiting rod 320 and the limiting baffle 330, or the gap is not enough to prevent the outdoor rope from passing through.

[0042] The strapping groove on the strip baffle 310 is the first strapping groove 311. There are two first strapping grooves 311, which are located on both sides of the connecting shaft 110. The first strapping groove 311 is used for cable ties to pass through, which facilitates strapping.

[0043] See attached document Figure 5 The limiting baffle 330 includes a connecting sleeve 331 inserted into the connecting shaft 110, a locking handle 332 threadedly connected to the connecting sleeve 331, and limiting plates 333 respectively connected to both sides of the connecting sleeve 331. The limiting plates 333 are provided with an insertion interface 3331 for inserting the winding limiting rod 320.

[0044] The limiting plate 333 is connected to the connecting sleeve 331 via the connecting rod 334. The binding groove on the limiting baffle 330 is the second binding groove 335, which is formed by the connecting rod 334, the connecting sleeve 331 and the limiting plate 333.

[0045] When it is necessary to fix the limiting baffle 330 on the connecting shaft 110, put the connecting sleeve 331 on the connecting shaft 110 until the connecting sleeve 331 abuts against the limiting sleeve 350, and let the two winding limiting rods 320 be inserted into the insertion interface 3331 on the two limiting plates 333 respectively. Finally, tighten the locking handle 332.

[0046] Example 2: As Figure 7 As shown, the difference from Embodiment 1 is that a tensioning assembly 400 for axially positioning the winding shaft 220 is radially slidably mounted on the baffle 210.

[0047] The tensioning assembly 400 includes a card 410 slidably mounted on the baffle 210 and a rotating handle 420 threadedly connected to the card 410. The card 410 and the rotating handle 420 are respectively located on both sides of the baffle 210. The winding shaft 220 is provided with a T-shaped slot 223 into which the card 410 can be inserted.

[0048] The tensioning assembly 400 can better fix the winding shaft 220. After the winding shaft 220 is installed, slide the tensioning assembly 400 radially so that the card 410 is inserted into the T-shaped slot 223, and then turn the rotating handle 420 to tighten it.

[0049] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An automatic rope winding machine, characterized in that: It includes a housing (100) containing a drive element, and a first rope winding mechanism (200) and a second rope winding mechanism (300) that are connected to the drive element in a transmission manner. The first rope winding mechanism (200) and the second rope winding mechanism (300) are both mounted on a connecting shaft (110) and are respectively located on both sides of the housing (100). The first rope winding mechanism (200) includes a baffle (210) fixedly installed on the connecting shaft (110) and a winding shaft (220) installed on the baffle (210). The baffle (210) is provided with a plurality of binding waist-shaped grooves (211) arranged radially in the length direction around the circumference. The outer wall of the winding shaft (220) is provided with a plurality of clearance grooves (221) arranged through in the axial direction, and the clearance grooves (221) are mated with the binding waist-shaped grooves (211). The second rope winding mechanism (300) includes a strip baffle (310) fixedly installed on the connecting shaft (110), a winding limiting rod (320) provided at both ends of the strip baffle (310), and a limiting baffle (330) detachably installed on the connecting shaft (110). When the limiting baffle (330) is installed, it is arranged in parallel with the strip baffle (310). Both the strip baffle (310) and the limiting baffle (330) are provided with binding grooves through which the rope can pass.

2. The automatic rope winding machine according to claim 1, characterized in that: The baffle (210) is provided with a mounting rod (230) sleeved on the connecting shaft (110), and the winding shaft (220) is inserted into the mounting rod (230) with axial damping.

3. The automatic rope winding machine according to claim 2, characterized in that: The baffle (210) is provided with a limiting rod (240), and the winding shaft (220) is provided with a socket (222) that cooperates with the limiting rod (240).

4. The automatic rope winding machine according to claim 2 or 3, characterized in that: A tensioning assembly (400) for axially positioning the winding shaft (220) is radially slidably mounted on the baffle (210).

5. The automatic rope winding machine according to claim 4, characterized in that: The tensioning assembly (400) includes a card (410) slidably mounted on the baffle (210) and a rotating handle (420) threadedly connected to the card (410). The card (410) and the rotating handle (420) are respectively located on both sides of the baffle (210). The winding shaft (220) is provided with a T-shaped slot (223) into which the card (410) can be inserted.

6. The automatic rope winding machine according to claim 1, characterized in that: The strip baffle (310) is provided with a connecting pin (340) for connecting the end of the rope, and the connecting pin (340) is located between the two winding limit rods (320).

7. The automatic rope winding machine according to claim 1, characterized in that: The strip baffle (310) is provided with a limiting sleeve (350) sleeved on the outside of the connecting shaft (110) for the limiting baffle (330) to abut against.

8. The automatic rope winding machine according to claim 1, characterized in that: The binding groove on the strip baffle (310) is the first binding groove (311), and there are two first binding grooves (311), which are located on both sides of the connecting shaft (110).

9. The automatic rope winding machine according to claim 1, characterized in that: The limiting baffle (330) includes a connecting sleeve (331) inserted into the connecting shaft (110), a locking handle (332) threaded into the connecting sleeve (331), and limiting plates (333) respectively connected to both sides of the connecting sleeve (331). The limiting plates (333) are provided with an insertion interface (3331) for inserting the winding limiting rod (320).

10. The automatic rope winding machine according to claim 9, characterized in that: The limiting plate (333) is connected to the connecting sleeve (331) via the connecting rod (334). The binding groove on the limiting baffle (330) is the second binding groove (335), which is formed by the connecting rod (334), the connecting sleeve (331) and the limiting plate (333).

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