Take-up device for copper wire processing

By using a limit component and a servo motor-driven take-up device, the problems of uneven copper wire winding and low efficiency are solved, achieving uniform and efficient take-up of multiple copper wires.

CN224160202UActive Publication Date: 2026-04-24JIANGXI ZHONGZHEN COMM TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI ZHONGZHEN COMM TECH CO LTD
Filing Date
2025-04-27
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing copper wire take-up devices are prone to uneven winding of copper wires during take-up, making it impossible to take up multiple copper wires at once, resulting in low efficiency.

Method used

The take-up device, which uses limit components and servo motor drive, fixes the end of the copper wire with clamps, adjusts the spacing with multiple sets of take-up components and limit rollers, and combines the synergistic effect of servo motor and stepper motor to make the copper wire evenly wound on the take-up drum.

Benefits of technology

It achieves uniform winding of copper wire, improves winding efficiency, and can wind up multiple copper wires at once, enhancing the stability and operational flexibility of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a take-up device for copper wire processing, which comprises a device main body, a plurality of take-up assemblies are arranged at the rear end of the device main body, a limiting assembly for limiting a copper wire is arranged at the front end of the device main body, and the take-up assemblies are connected end to end. The take-up assemblies are fixedly connected through bolts and the connecting bases. The clamping plate is used for clamping and fixing the end of a copper wire, then the fixing bolt is rotated to fix the clamping plate, the copper wire is prevented from being separated from the limiting assembly in the take-up process, and consequently take-up failure is avoided, then the take-up assembly is installed on the connecting piece, and the servo motor is started to drive the connecting piece and the limiting assembly to rotate. And the multiple sets of take-up assemblies can be assembled according to needs, and multiple copper wires can be taken up at a time.
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Description

Technical Field

[0001] This utility model relates to the field of copper wire processing technology, and in particular to a wire take-up device for copper wire processing. Background Technology

[0002] Copper wire is a metallic wire made of copper. It possesses excellent electrical and thermal conductivity, strength, and corrosion resistance, making it widely used in various fields. Copper wire can be used to make electrical wires and cables because its conductivity is better than aluminum wire, making it more suitable for high-current transmission applications.

[0003] A search revealed Chinese patent application number 202322416398.4, which discloses a take-up device for copper wire processing, belonging to the field of copper wire processing technology. The device includes: a worktable and a drive motor mounted above the worktable; a connecting column is connected to the output end of the drive motor; a positioning column is integrally formed at the end of the connecting column away from the drive motor; a take-up drum for copper wire processing is sleeved on the side wall of the positioning column; two baffles are symmetrically connected to the side wall of the take-up drum; a fixing plate abutting against the corresponding side of the baffles is connected to the side wall of the connecting column; multiple fixing holes are distributed in a ring shape on the side walls of both the fixing plate and the baffles; hand-tightening bolts for fixing are screwed between the corresponding fixing holes; a mounting platform is installed on the top of the worktable; and a turntable is mounted on the top of the mounting platform via a rotating shaft. The copper wire take-up device in the aforementioned patent has the following shortcomings: when taking up copper wire, the device does not limit the copper wire, which may cause the copper wire to wrap around one side of the take-up drum, resulting in uneven take-up. At the same time, it cannot take up multiple copper wires at once, resulting in low efficiency. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a take-up device for copper wire processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A take-up device for copper wire processing includes a main body, a take-up assembly at the rear end of the main body, and a limiting assembly for limiting the copper wire at the front end of the main body. The take-up assembly includes a take-up drum, with connecting seats bolted to both ends of the take-up drum. Each connecting seat has mounting holes at both ends. The take-up drum has a mounting groove, with a rotating seat mounted at one end of the groove. A clamping plate is rotatably mounted on the rotating seat, and a spring is provided between the clamping plate and the take-up drum. A fixing bolt is provided at the end of the clamping plate away from the rotating seat, and a threaded hole is provided on the outer wall of the take-up drum near the fixing bolt.

[0007] As a further embodiment of this utility model: the take-up device also includes a base plate, on both sides of which are provided with mounting holes. The base plate is mounted on the main body of the device by means of bolts. A mounting frame is mounted on the base plate. A servo motor is mounted on the outer wall of the mounting frame away from the take-up drum. The output end of the servo motor passes through the mounting frame. A connector is mounted on the output end of the servo motor. The connector is connected to the connecting seat by bolts.

[0008] As a further improvement of this utility model: a plurality of the take-up assemblies are provided, the take-up assemblies are arranged end to end and connected together, and the take-up assemblies are fixedly connected to each other by means of bolts and connecting seats.

[0009] As a further embodiment of this utility model: the take-up device further includes a slide rod, which is installed on the outer wall near the mounting frame. The slide rod is provided with a sliding groove, in which a connecting plate is slidably installed. A connecting member is rotatably installed on the connecting plate near the outer wall of the take-up assembly, and the connecting member is connected to a connecting seat near the connecting plate by bolts.

[0010] As a further embodiment of this utility model: the winding device further includes a fastening knob, the end of the connecting plate extends outward and is in contact with the slide rod, and the fastening knob is mounted on the connecting plate.

[0011] As a further embodiment of this utility model: the limiting component includes a slide rail, which is mounted on the main body of the device. A screw is rotatably mounted inside the slide rail. A stepper motor is mounted at one end of the slide rail. The output end of the stepper motor is connected to the screw. A slide block is slidably mounted on the screw. An I-shaped protrusion structure is provided on the slide block.

[0012] As a further embodiment of this utility model: the limiting component further includes a limiting seat, which is slidably mounted on the I-shaped protrusion of the slide block. A limiting roller is rotatably mounted on the limiting seat, and the diameter of the limiting roller gradually decreases from both sides to the center. Fastening bolts for fixing the limiting seat are provided on the limiting seat.

[0013] As a further improvement of this utility model, the take-up device also includes a control panel, which is mounted on one side of the main body of the device via a mounting bracket.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The copper wire ends are clamped and fixed by using a clamping plate. Then, the clamping plate is fixed by rotating the fixing bolt to prevent the copper wire from coming off the limiting component during the winding process, which would cause winding failure. Then, the winding component is installed on the connector. The servo motor is started to drive the connector and the limiting component to rotate and wind up the copper wire. Several sets of winding components can be assembled as needed to wind up multiple copper wires at once.

[0016] 2. Pass the copper wire through the bottom of the limiting roller and install it on the take-up assembly. Adjust the spacing and number of the limiting seats according to the amount of wire to be taken up. Fix the limiting seats with fastening bolts. Then, as the servo motor drives the take-up assembly to rotate, the stepper motor drives the screw to rotate, so that the slide moves left and right continuously, so that the copper wire can be evenly wound on the take-up drum. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a wire take-up device for copper wire processing proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the installation structure of the take-up assembly proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the take-up assembly proposed in this utility model;

[0020] Figure 4 This is a partially enlarged structural diagram of the take-up assembly proposed in this utility model;

[0021] Figure 5 This is a schematic diagram of the limiting component proposed in this utility model.

[0022] In the diagram: 1-Main body of the device, 2-Cable take-up assembly, 3-Limit assembly, 4-Mounting bracket, 5-Control panel, 6-Base plate, 7-Mounting frame, 8-Servo motor, 9-Connector, 10-Slide rod, 11-Connecting plate, 12-Fasting knob, 13-Connecting seat, 14-Cable take-up drum, 15-Rotating seat, 16-Clamping plate, 17-Spring, 18-Slide rail, 19-Screw, 20-Stepper motor, 21-Slide seat, 22-Limit seat, 23-Limiting roller, 24-Fasting bolt. Detailed Implementation

[0023] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0025] A take-up device for copper wire processing, such as Figures 1-5 As shown, the device includes a main body 1, a take-up assembly 2 at the rear end of the main body 1, and a limiting assembly 3 for limiting the copper wire at the front end of the main body 1. The take-up assembly 2 includes a take-up drum 14, with connecting seats 13 bolted to both ends of the take-up drum 14. The connecting seats 13 have mounting holes at both ends. The take-up drum 14 has a mounting groove, and a rotating seat 15 is mounted at one end of the groove. A clamping plate 16 is rotatably mounted on the rotating seat 15. A spring 17 is positioned between the clamping plate 16 and the take-up drum 14. The clamping plate 16 is positioned away from the rotating seat 15. A fixing bolt is provided at one end of the moving base 15. A threaded hole is provided on the outer wall of the take-up drum 14 near the fixing bolt. The take-up device also includes a base plate 6. Mounting holes are provided on both sides of the base plate 6. The base plate 6 is mounted on the main body 1 of the device by using bolts. A mounting bracket 7 is mounted on the base plate 6. A servo motor 8 is mounted on the outer wall of the mounting bracket 7 away from the take-up drum 14. The output end of the servo motor 8 passes through the mounting bracket 7. A connector 9 is mounted on the output end of the servo motor 8. The connector 9 is connected to the connecting base 13 by bolts. The end of the copper wire is clamped and fixed by using a clamping plate 16. Then, the fixing bolt is rotated to fix the clamping plate 16 to prevent the copper wire from detaching from the limiting component 3 during the take-up process, which would cause the take-up to fail. Then, the take-up component 2 is installed on the connector 9. The servo motor 8 is started to drive the connector 9 and the limiting component 3 to rotate, so as to take up the copper wire.

[0026] This device is further configured such as Figure 2 As shown, several take-up assemblies 2 are provided, arranged end to end and connected together, and fixedly connected to each other using bolts and connecting seats 13. By using several sets of take-up assemblies 2, multiple copper wires can be taken up at once.

[0027] This device is further configured such as Figure 2 As shown, the take-up device also includes a slide bar 10, which is mounted on the outer wall near the mounting frame 7. The slide bar 10 is provided with a sliding groove, in which a connecting plate 11 is slidably mounted. A connector 9 is rotatably mounted on the connecting plate 11 near the outer wall of the take-up assembly 2. The connector 9 is connected to the connecting seat 13 near the connecting plate 11 by bolts.

[0028] This device is further configured such as Figure 2 As shown, the take-up device also includes a fastening knob 12. The end of the connecting plate 11 extends outward and is in contact with the slide rod 10. The fastening knob 12 is mounted on the connecting plate 11. By sliding the connecting plate 11 to adjust its position, and then using bolts to connect the connector 9 on the connecting plate 11 to the connecting seat 13 in the take-up assembly 2 at the end, the stability of the take-up assembly during rotation can be improved. Then, the connecting plate 11 is fixed by using the fastening knob 12 to prevent the connecting plate 11 from sliding during the take-up process.

[0029] This device is further configured such as Figure 5 As shown, the limiting component 3 includes a slide rail 18, which is mounted on the main body 1 of the device. A screw 19 is rotatably mounted inside the slide rail 18. A stepper motor 20 is mounted at one end of the slide rail 18, and the output end of the stepper motor 20 is connected to the screw 19. A slide block 21 is slidably mounted on the screw 19, and an I-shaped protrusion structure is provided on the slide block 21. The limiting component 3 also includes a limiting seat 22, which is slidably mounted on the I-shaped protrusion of the slide block 21. A limiting roller 23 is rotatably mounted on the limiting seat 22. The diameter of the limiting roller 23 gradually decreases from both sides to the center. Fastening bolts 24 for fixing the limiting seat 22 are provided on the limiting seat 22. The copper wire is passed through the bottom of the limiting roller 23 and installed on the take-up assembly 2. The spacing and number of the limiting seats 22 are adjusted according to the number of wires to be taken up. The limiting seats 22 are fixed with fastening bolts 24. Then, as the servo motor 8 drives the take-up assembly 2 to rotate, the stepper motor 20 drives the screw 19 to rotate, so that the slide 21 moves left and right continuously, so that the copper wire can be evenly wound on the take-up drum 14.

[0030] This device is further configured such as Figure 1 As shown, the take-up device also includes a control panel 5, which is mounted on one side of the main body 1 of the device via a mounting bracket 4.

[0031] Working principle: The copper wire is passed through the bottom of the limiting roller 23 and installed on the take-up assembly 2. The end of the copper wire is clamped and fixed by the clamping plate 16. Then, the fixing bolt is rotated to fix the clamping plate 16 to prevent the copper wire from detaching from the limiting assembly 3 during the take-up process, which would cause the take-up to fail. Then, the take-up assembly 2 is installed on the connector 9. Different numbers of take-up assemblies 2 are installed according to the number of copper wires to be taken up. The take-up assemblies 2 are fixedly connected end to end by bolts. The position of the sliding connecting plate 11 is adjusted by sliding the connecting plate 11. Connect the connector 9 on the connecting plate 11 to the connector 13 in the take-up assembly 2 at the end using bolts. Adjust the spacing and number of limit seats 22 according to the amount of wire to be taken up. Fix the limit seats 22 with fastening bolts 24. Start the servo motor 8 to drive the connector 9 and limit assembly 3 to rotate and take up the copper wire. During the rotation of the take-up assembly 2 by the servo motor 8, the screw 19 is driven to rotate by the stepper motor 20, so that the slide 21 moves left and right continuously, so that the copper wire can be evenly wound on the take-up drum 14.

[0032] The above description is only a preferred embodiment of the present utility model. For parts that do not require creative effort in circuit control, signal control and transmission, please refer to the prior art. However, the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A take-up device for copper wire processing, comprising a device main body (1), characterized in that, The rear end of the device body (1) is provided with a take-up assembly (2), and the front end of the device body (1) is provided with a limiting assembly (3) for limiting the copper wire. The take-up assembly (2) includes a take-up drum (14). The two ends of the take-up drum (14) are bolted to a connecting seat (13). The two ends of the connecting seat (13) are provided with mounting holes. The take-up drum (14) is provided with a mounting groove. A rotating seat (15) is installed at one end of the groove. A clamping plate (16) is rotatably installed on the rotating seat (15). A spring (17) is provided between the clamping plate (16) and the take-up drum (14). A fixing bolt is provided at the end of the clamping plate (16) away from the rotating seat (15). A threaded hole is provided on the outer wall of the take-up drum (14) near the fixing bolt.

2. The take-up device for copper wire processing according to claim 1, characterized in that The take-up device also includes a base plate (6), which has mounting holes on both sides. The base plate (6) is mounted on the main body (1) of the device by means of bolts. A mounting bracket (7) is mounted on the base plate (6). A servo motor (8) is mounted on the outer wall of the mounting bracket (7) away from the take-up drum (14). The output end of the servo motor (8) passes through the mounting bracket (7). A connector (9) is mounted on the output end of the servo motor (8). The connector (9) is connected to the connecting seat (13) by bolts.

3. The take-up device for copper wire processing according to claim 2, characterized in that, The take-up assembly (2) is provided in several units, and the take-up assemblies (2) are arranged end to end and connected together. The take-up assemblies (2) are fixedly connected to each other by using bolts and connecting seats (13).

4. The take-up device for copper wire processing according to claim 3, characterized in that, The take-up device also includes a slide bar (10), which is mounted on the outer wall near the mounting frame (7). The slide bar (10) is provided with a sliding groove, in which a connecting plate (11) is slidably mounted. A connector (9) is rotatably mounted on the outer wall of the connecting plate (11) near the take-up assembly (2). The connector (9) is connected to the connecting seat (13) near the connecting plate (11) by bolts.

5. The take-up device for copper wire processing according to claim 4, characterized in that, The take-up device also includes a fastening knob (12), the end of the connecting plate (11) extends outward and is in contact with the slide rod (10), and the fastening knob (12) is mounted on the connecting plate (11).

6. The take-up device for copper wire processing according to claim 5, characterized in that, The limiting component (3) includes a slide rail (18), which is mounted on the main body (1) of the device. A screw (19) is rotatably mounted inside the slide rail (18). A stepper motor (20) is mounted at one end of the slide rail (18). The output end of the stepper motor (20) is connected to the screw (19). A slide block (21) is slidably mounted on the screw (19). An I-shaped protrusion structure is provided on the slide block (21).

7. The take-up device for copper wire processing according to claim 6, characterized in that The limiting component (3) also includes a limiting seat (22), which is slidably mounted on the I-shaped protrusion of the slide (21). A limiting roller (23) is rotatably mounted on the limiting seat (22). The diameter of the limiting roller (23) gradually decreases from both sides to the center. Fastening bolts (24) for fixing the limiting seat (22) are provided on the limiting seat (22).

8. The take-up device for copper wire processing according to claim 7, characterized in that, The take-up device also includes a control panel (5), which is mounted on one side of the main body (1) of the device via a mounting bracket (4).

Citation Information

Patent Citations

  • Take-up device for copper wire processing

    CN220886496U