Opening device of jacquard machine
By introducing a warp tension control mechanism and a shedding mechanism into the jacquard machine, and using a servo motor and an electrically controlled telescopic column to adjust the warp tension and shuttle spacing, the accuracy and energy consumption problems of the traditional jacquard machine shedding device are solved, achieving efficient and stable weaving results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BAILONG (ZHANGZHOU) MACHINERY CO LTD
- Filing Date
- 2025-06-23
- Publication Date
- 2026-04-24
AI Technical Summary
Traditional jacquard loom shedding devices suffer from low transmission accuracy, slow response speed, high energy consumption, and high maintenance costs, making it difficult to meet the demands of modern high-value-added fabrics for fine and high-speed weaving. Furthermore, warp yarn surface wrinkles and bends lead to warp yarn breakage and fabric defects.
A jacquard machine shedding device including a warp tension control mechanism and a shedding mechanism was designed. The device uses a servo motor and an electrically controlled telescopic column to adjust the warp tension and shuttle spacing, ensuring yarn tension stability and shed clarity, and reducing yarn breaks and defects.
It improves the clarity and stability of the shed, reduces warp yarn breaks and fabric defects, ensures the stability and accuracy of the shedding device during high-speed operation, and enhances the overall weaving performance of the jacquard machine.
Smart Images
Figure CN224160780U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of jacquard machine technology, specifically to an opening device for a jacquard machine. Background Technology
[0002] In the textile industry, jacquard machines are key equipment for weaving complex patterns. The performance of their shedding devices directly affects weaving efficiency and fabric quality. Traditional shedding devices suffer from problems such as low transmission accuracy, slow response speed, high energy consumption, and high maintenance costs, making it difficult to meet the demands of modern high-value-added fabrics for fine and high-speed weaving. Therefore, the development of new shedding devices that are high-precision, low-energy, and adaptable to diverse patterns is of great practical significance.
[0003] Existing jacquard machine shedding devices directly guide the warp yarns into the device for processing. The warp yarns will have surface wrinkles and bends, which can lead to warp yarn breakage and fabric defects, thus affecting the production efficiency of the jacquard machine. Utility Model Content
[0004] The purpose of this invention is to provide an opening device for a jacquard machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an opening device for a jacquard machine, comprising a main frame, side plates fixedly connected to the top left and right ends of the main frame, a warp tension control mechanism provided on the surface of the side plates, an opening mechanism provided on the surface of the side plates, a base fixedly connected to the bottom end of the main frame, an assembly top plate fixedly connected to the top of the inner end of the side plates, and a control console installed on the top right front end of the base.
[0006] The warp tension control mechanism includes a first mounting frame, which is fixedly connected to the front of a side plate. A second mounting frame is fixedly connected to the front of the side plate. A screw is rotatably connected to the inner end of the first mounting frame, and a servo motor is mounted on the top of the first mounting frame. A guide rod is fixedly connected inside the second mounting frame. A sliding seat is provided on the surface of the screw and the guide rod. A tension adjusting roller is installed inside the sliding seat. When the jacquard machine is in use, the yarn will be adjusted by the warp tension control mechanism before entering the sheathing mechanism. According to the requirements, the servo motor is controlled to drive the screw to rotate, which drives the sliding seat to move, thereby changing the height of the tension adjusting roller. Multiple sets of tension adjusting rollers form different height differences to adjust the warp tension and maintain its stability. Stable warp tension helps to improve the clarity and stability of the shed and reduce the occurrence of warp breaks and fabric defects.
[0007] Preferably, the first mounting bracket is located at the left end of the top front of the main frame, and the second mounting bracket is located at the right end of the top front of the main frame.
[0008] Preferably, the screw is fixedly connected to the bottom output end of the servo motor, and two sets of screw, servo motor and guide rod are provided. The sliding seat is slidably connected to the surface of the guide rod and threadedly connected to the surface of the screw.
[0009] Preferably, the opening mechanism includes a first fixed seat, which is fixedly connected to the top right end of the side plate. A second fixed seat is fixedly connected to the bottom right end of the side plate. An adjusting screw is rotatably connected between the first and second fixed seats. A servo control motor is mounted on the top of the first fixed seat. A third fixed seat is fixedly connected to the top left end of the side plate. A fourth fixed seat is fixedly connected to the bottom left end of the side plate. A fixed rod is fixedly connected between the third and fourth fixed seats. A sliding block is provided on the surface of the adjusting screw and the fixed rod. A first opening support plate is fixedly connected to the inner end of the sliding block. A through groove is opened on the surface of the side plate. Connecting sleeves are fixedly connected to the left and right ends of the bottom end of the first opening support plate. Controllers are installed on the left and right ends of the top of the first opening support plate. An electrically controlled telescopic column is installed inside the connecting sleeve. A first shuttle plate is installed at the bottom of the telescopic column, and a second shed support plate is fixedly connected to the bottom inner end of the side plate. A second shuttle plate is set on the top of the second shed support plate, and an external protective shell is installed on the outer end of the side plate. The adjusted yarn enters the shedding mechanism for further processing. The shedding mechanism can control the adjusting screw to drive the slide to move up and down through a servo-controlled motor, thereby changing the distance between the first shed support plate and the second shed support plate. The height of the first shuttle plate and the second shed plate can be adjusted through the electrically controlled telescopic column, thereby achieving fine-tuning between the first shed plate and the second shed plate, making the work smoother. The height adjustment range should meet the weaving needs of fabrics with different thicknesses and structures, ensuring that the weft yarn can be smoothly introduced into the shed, ensuring that the shedding device maintains stable and precise movement during high-speed operation, and improving the overall weaving performance of the jacquard machine.
[0010] Preferably, connecting sleeves are fixedly connected to the top left and right ends of the second open tray, controllers are installed at the bottom left and right ends of the second open tray, an electrically controlled telescopic column is installed at the top of the second open tray, and a second shuttle plate is installed at the top of the electrically controlled telescopic column.
[0011] Preferably, the adjusting screw is fixedly connected to the bottom output end of the servo control motor, the slide is slidably connected to the surface of the fixed rod, and the slide is threadedly connected to the surface of the adjusting screw.
[0012] Compared with the prior art, the present invention provides an opening device for a jacquard machine, which has the following beneficial effects:
[0013] The shedding device of this jacquard machine is equipped with a warp tension control mechanism. When the jacquard machine is in use, the yarn will first pass through the warp tension control mechanism for adjustment before entering the shedding mechanism. According to the needs, the servo motor drives the screw to rotate, which drives the sliding seat to move, thereby changing the height of the tension adjusting roller. Multiple sets of tension adjusting rollers form different height differences to adjust the warp tension and maintain its stability. Stable warp tension helps to improve the clarity and stability of the shed and reduce the occurrence of warp yarn breaks and fabric defects.
[0014] The shedding device of this jacquard machine is equipped with a shedding mechanism. The adjusted yarn enters the shedding mechanism for further processing. The shedding mechanism can be controlled by a servo-controlled motor to move the adjusting screw up and down, thereby changing the distance between the first and second shedding support plates. The height of the first and second shed plates can be adjusted by an electrically controlled telescopic column, thus achieving fine-tuning between the first and second shed plates, making the work smoother. The height adjustment range should meet the weaving needs of fabrics with different thicknesses and structures, ensuring that the weft yarn can be smoothly introduced into the shed, and ensuring that the shedding device maintains stable and precise movement during high-speed operation, thereby improving the overall weaving performance of the jacquard machine. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the warp tension control mechanism of this utility model.
[0018] Figure 3 This is a schematic diagram of the opening mechanism of the present invention;
[0019] Figure 4 This is a schematic diagram of the separated opening mechanism of the present invention.
[0020] In the diagram: 1. Main frame; 2. Base; 3. Side plate; 31. Assembly top plate; 4. Warp tension control mechanism; 41. First mounting frame; 42. Second mounting frame; 43. Screw; 44. Servo motor; 45. Guide rod; 46. Sliding seat; 47. Tension adjusting roller; 5. Shedding mechanism; 51. First fixed seat; 511. Second fixed seat; 52. Servo control motor; 53. Adjusting screw; 54. Third fixed seat; 541. Fourth fixed seat; 55. Fixed rod; 56. Sliding seat; 57. Through slot; 58. First opening support plate; 59. Connecting sleeve; 501. Controller; 502. Electrically controlled telescopic column; 503. First shuttle plate; 504. Second opening support plate; 505. Second shuttle plate; 506. External protective shell; 6. Control console. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0023] This utility model provides the following technical solution: Example 1
[0024] Please see Figure 1-4 An opening device for a jacquard machine includes a main frame 1, side plates 3 are fixedly connected to the top left and right ends of the main frame 1, a warp tension control mechanism 4 is provided on the surface of the side plates 3, an opening mechanism 5 is provided on the surface of the side plates 3, a base 2 is fixedly connected to the bottom end of the main frame 1, an assembly top plate 31 is fixedly connected to the top of the inner end of the side plates 3, and a control console 6 is installed on the top right front end of the base 2.
[0025] The warp tension control mechanism 4 includes a first mounting frame 41, which is fixedly connected to the front of the side plate 3. A second mounting frame 42 is fixedly connected to the front of the side plate 3. A screw 43 is rotatably connected to the inner end of the first mounting frame 41. A servo motor 44 is mounted on the top of the first mounting frame 41. A guide rod 45 is fixedly connected inside the second mounting frame 42. A sliding seat 46 is provided on the surface of the screw 43 and the guide rod 45. A tension adjusting roller 47 is installed at the inner end of the sliding seat 46. When the jacquard machine is in use, the yarn will be adjusted by the warp tension control mechanism 4 before entering the sheathing mechanism 5. According to the needs, the servo motor 44 is controlled to drive the screw 43 to rotate, which drives the sliding seat 46 to move, thereby changing the height of the tension adjusting roller 47. Multiple tension adjusting rollers 47 form different height differences to adjust the warp tension and maintain the stability of the warp tension. Stable warp tension helps to improve the clarity and stability of the shed and reduce the occurrence of warp yarn breaks and fabric defects.
[0026] The first mounting bracket 41 is located at the top front left end of the main frame 1, and the second mounting bracket 42 is located at the top front right end of the main frame 1;
[0027] Two sets of servo motors 44 and guide rods 45 are provided. A sliding seat 46 is slidably connected to the surface of the guide rod 45 and threadedly connected to the surface of the screw 43. Example 2
[0028] Please see Figure 1-4Based on Embodiment 1, the opening mechanism 5 further includes a first fixed seat 51, which is fixedly connected to the top right end of the side plate 3. A second fixed seat 511 is fixedly connected to the bottom right end of the side plate 3. An adjusting screw 53 is rotatably connected between the first fixed seat 51 and the second fixed seat 511. A servo control motor 52 is installed on the top of the first fixed seat 51. A third fixed seat 54 is fixedly connected to the top left end of the side plate 3. A fourth fixed seat 541 is fixedly connected to the bottom left end of the side plate 3. A fixing rod 55 is fixedly connected between the third fixed seat 54 and the fourth fixed seat 541. A slide 56 is provided on the surface of the adjusting screw 53 and the fixing rod 55. A first opening support plate 58 is fixedly connected to the inner end of the slide 56. A through groove 57 is opened on the surface of the side plate 3. Connecting sleeves 59 are fixedly connected to the left and right ends of the bottom end of the first opening support plate 58. A controller 501 is installed on the left and right ends of the top end of the first opening support plate 58. An electrically controlled telescopic column 502 is installed inside the connecting sleeve 59. The bottom end of the electrically controlled telescopic column 502 is equipped with a first shuttle plate 503, and the bottom end of the inner end of the side plate 3 is fixedly connected to a second opening support plate 504. The top of the second opening support plate 504 is equipped with a second shuttle plate 505, and the outer end of the side plate 3 is equipped with an outer protective shell 506. The adjusted yarn enters the shedding mechanism 5 for further processing. The shedding mechanism 5 can control the adjusting screw 53 to drive the slide 56 to move up and down through the servo control motor 52, thereby changing the distance between the first opening support plate 58 and the second opening support plate 504. The height of the first shuttle plate 503 and the second shuttle plate 505 can be adjusted through the electrically controlled telescopic column 502, thereby realizing fine adjustment between the first shuttle plate 503 and the second shuttle plate 505, so that the work can be carried out more smoothly. The height adjustment range should meet the weaving needs of fabrics with different thicknesses and structures, ensure that the weft yarn can be smoothly introduced into the shed, and ensure that the shedding device maintains stable and precise movement during high-speed operation, thereby improving the overall weaving performance of the jacquard machine.
[0029] The top left and right ends of the second open support plate 504 are fixedly connected to the connecting sleeves 59, the bottom left and right ends of the second open support plate 504 are equipped with controllers 501, the top end of the second open support plate 504 is equipped with an electric telescopic column 502, and the top of the electric telescopic column 502 is equipped with a second shuttle plate 505.
[0030] The adjusting screw 53 is fixedly connected to the bottom output end of the servo control motor 52, the slide 56 is slidably connected to the surface of the fixed rod 55, and the slide 56 is threadedly connected to the surface of the adjusting screw 53.
[0031] In actual operation, when this device is used on a jacquard machine, the yarn will first pass through the warp tension control mechanism 4 for adjustment before entering the shedding mechanism 5. According to the needs, the servo motor 44 drives the screw 43 to rotate, which drives the sliding seat 46 to move, thereby changing the height of the tension adjusting roller 47. Multiple sets of tension adjusting rollers 47 form different height differences to adjust the warp tension and maintain the stability of the warp tension. Stable warp tension helps to improve the clarity and stability of the shed and reduce the occurrence of warp yarn breaks and fabric defects.
[0032] The adjusted yarn enters the shedding mechanism 5 for further processing. The shedding mechanism 5 can control the adjusting screw 53 via the servo control motor 52 to drive the slide 56 to move up and down, thereby changing the distance between the first shedding support plate 58 and the second shedding support plate 504. The height of the first shuttle plate 503 and the second shuttle plate 505 can be adjusted via the electrically controlled telescopic column 502, thereby achieving fine-tuning between the first shuttle plate 503 and the second shuttle plate 505, making the work smoother. The height adjustment range should meet the weaving needs of fabrics with different thicknesses and structures, ensuring that the weft yarn can be smoothly introduced into the shed, ensuring that the shedding device maintains stable and precise movement during high-speed operation, and improving the overall weaving performance of the jacquard machine.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. An opening device for a jacquard machine, comprising a main frame (1), characterized in that: The main frame (1) has side plates (3) fixedly connected to the top left and right ends. The side plates (3) are provided with a warp tension control mechanism (4) and an opening mechanism (5). The main frame (1) has a base (2) fixedly connected to the bottom end. The side plates (3) are fixedly connected to the top of the inner end of the side plates (3) with an assembly top plate (31). The base (2) has a control console (6) installed at the top right front end. The warp tension control mechanism (4) includes a first mounting frame (41), which is fixedly connected to the front of the side plate (3). A second mounting frame (42) is fixedly connected to the front of the side plate (3). A screw (43) is rotatably connected to the inner end of the first mounting frame (41). A servo motor (44) is installed on the top of the first mounting frame (41). A guide rod (45) is fixedly connected inside the second mounting frame (42). A sliding seat (46) is provided on the surface of the screw (43) and the guide rod (45). A tension adjusting roller (47) is installed at the inner end of the sliding seat (46).
2. The opening device of a jacquard machine according to claim 1, characterized in that: The first mounting bracket (41) is located on the left side of the top front of the main frame (1), and the second mounting bracket (42) is located on the right side of the top front of the main frame (1).
3. The opening device of a jacquard machine according to claim 1, characterized in that: The screw (43) is fixedly connected to the bottom output end of the servo motor (44). The screw (43), servo motor (44), and guide rod (45) are provided in two sets. The sliding seat (46) is slidably connected to the surface of the guide rod (45) and threadedly connected to the surface of the screw (43).
4. The opening device of a jacquard machine according to claim 1, characterized in that: The opening mechanism (5) includes a first fixed seat (51), which is fixedly connected to the top right end of the side plate (3). A second fixed seat (511) is fixedly connected to the bottom right end of the side plate (3). An adjusting screw (53) is rotatably connected between the first fixed seat (51) and the second fixed seat (511). A servo control motor (52) is mounted on the top of the first fixed seat (51). A third fixed seat (54) is fixedly connected to the top left end of the side plate (3). A fourth fixed seat (541) is fixedly connected to the bottom left end of the side plate (3). A fixing rod (55) is fixedly connected between the third fixed seat (54) and the fourth fixed seat (541). The surfaces of the adjusting screw (53) and the fixing rod (55) are provided with... A slide (56) is provided, and a first open support plate (58) is fixedly connected to the inner end of the slide (56). A through groove (57) is opened on the surface of the side plate (3). A connecting sleeve (59) is fixedly connected to the left and right ends of the bottom end of the first open support plate (58). A controller (501) is installed at the left and right ends of the top of the first open support plate (58). An electric telescopic column (502) is installed at the inner end of the connecting sleeve (59). A first shuttle plate (503) is installed at the bottom end of the electric telescopic column (502). A second open support plate (504) is fixedly connected to the bottom end of the inner end of the side plate (3). A second shuttle plate (505) is provided at the top of the second open support plate (504). An external protective shell (506) is installed at the outer end of the side plate (3).
5. The opening device of a jacquard machine according to claim 4, characterized in that: The second open support plate (504) is fixedly connected to the left and right ends of the top, and the second open support plate (504) is equipped with controllers (501) at the left and right ends of the bottom. The second open support plate (504) is equipped with an electrically controlled telescopic column (502) at the top, and the second shuttle plate (505) is installed at the top of the electrically controlled telescopic column (502).
6. The opening device of a jacquard machine according to claim 4, characterized in that: The adjusting screw (53) is fixedly connected to the bottom output end of the servo control motor (52), the slide (56) is slidably connected to the surface of the fixed rod (55), and the slide (56) is threadedly connected to the surface of the adjusting screw (53).