Yarn antibacterial treatment device

Abstract

The utility model discloses a yarn antibacterial treatment device, and relates to the technical field of antibacterial yarn manufacturing. The device comprises a treatment box, a spraying assembly and a first hydraulic cylinder are installed at the top of the treatment box, the spraying assembly comprises a containing box, a first water pump is installed at the top of the containing box, and the water outlet end of the first water pump is communicated with the containing box. Through the arrangement of the second hydraulic cylinder, the vibration plate and the springs, after the yarn penetrates through the partition box, the output end of the second hydraulic cylinder indirectly pushes the vibration plate, so that the vibration plate moves along the sliding groove and compresses the springs, under the interaction of the elastic force of the two springs, the vibration plate makes indirect contact with the yarn, and the yarn is separated from the partition box. Therefore, the yarn vibrates to shake off the redundant bactericide, and the situation that the quality of the yarn is affected due to the fact that the non-absorbed bactericide is coagulated into blocks after being dried in the subsequent yarn drying process is avoided.

Description

Technical Field

[0001] This utility model relates to the field of antibacterial yarn manufacturing technology, specifically to a yarn antibacterial treatment device. Background Technology

[0002] The main component of antibacterial yarn is polyester, which can absorb sweat and moisture from the skin surface and then transfer it to the surface of the textile and let it evaporate, thus achieving the effect of rapid moisture absorption and perspiration wicking. The production process of antibacterial yarn requires the use of special processes to give the fabric permanent antibacterial function. Therefore, the damp yarn needs to be dried during the production process.

[0003] A search revealed a device for treating antibacterial yarn with application number 202023154129.8. This device, consisting of a stepper motor, a water pump housing, a mounting ring, a rotating rod, an impeller, a high-temperature sterilization device, a U-shaped water pipe, and an atomizing nozzle, can sterilize antibacterial yarn twice using different methods, resulting in more thorough sterilization and improved yarn quality. However, after the yarn becomes saturated with the bactericide, excess bactericide remains on its surface. When this bactericide condenses on the yarn surface during the drying process, it affects yarn quality and hinders subsequent processing. Utility Model Content

[0004] Therefore, the purpose of this utility model is to provide a yarn antibacterial treatment device to solve the technical problems in the background art mentioned above.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a yarn antibacterial treatment device, comprising a treatment box, a spray assembly and a first hydraulic cylinder installed on the top of the treatment box, the spray assembly comprising a holding box, a first water pump installed on the top of the holding box, the outlet of the first water pump being connected to the holding box, a second water pump installed inside the holding box, the output end of the second water pump being connected to a spray pipe, and a partition box being connected to the outside of the spray pipe, an atomizing nozzle being installed inside the spray pipe, an adjusting frame being connected to the output end of the first hydraulic cylinder, a tensioning wheel being connected inside the adjusting frame via a rotating rod, a second hydraulic cylinder being installed on one side of the adjusting frame via a fixing frame, a sliding groove being provided on the outer surface and back of the fixing frame, a vibrating plate being connected inside the sliding groove, and two sets of springs being connected between the sliding groove and the vibrating plate, guide wheels being connected to both sides of the inside of the treatment box via movable rods, a collection frame being installed at the bottom inside the treatment box, and a filter screen being placed inside the collection frame, the back of the collection frame being connected to the inlet of the first water pump via a conveying pipe.

[0006] Furthermore, guide rollers are installed on both sides of the processing box, a partition is installed inside the processing box, and a centrifugal hot air fan is installed on one side inside the processing box.

[0007] By adopting the above technical solution, the yarn is guided into the processing box by the guide rollers under the drive of the external winding mechanism. The bactericide is evenly attached to the surface of the yarn by the spraying component, so that the yarn absorbs the bactericide and improves the bactericidal effect. After absorption, the yarn passes through the partition and is dried by the centrifugal hot air blower. The dried yarn is guided out of the processing box by the guide rollers, which facilitates the subsequent processing of the yarn.

[0008] Furthermore, the nozzle has an "n"-shaped longitudinal section, and there are four atomizing nozzles, which are equidistantly distributed.

[0009] By adopting the above technical solution, the second water pump draws the bactericide from the container and delivers it to the spray pipe. After being atomized by the atomizing nozzle, it is sprayed out, so that the bactericide can be evenly attached to the yarn surface for absorption. The water mist is concentrated in the partition box, preventing the water mist from spreading around the treatment box and affecting the normal operation of other devices.

[0010] Furthermore, there are five tensioning wheels and five guide wheels, and the five tensioning wheels and guide wheels are equidistantly distributed.

[0011] By adopting the above technical solution, the output end of the first hydraulic cylinder drives the adjustment frame to move, which in turn drives the tensioning wheel to move. By controlling the tensioning wheel, the yarn is bent, and in cooperation with the two guide wheels, the tension of the yarn is controlled, so that the yarn is always in a relatively taut state in the treatment box, which makes it easier for the vibrating plate to shake off the unabsorbed bactericide on the surface of the yarn. At the same time, the yarn is separated by multiple tensioning wheels and guide wheels to avoid tangling and knotting when the yarn moves.

[0012] Furthermore, the vibrating plate is slidably connected to the fixed frame via a groove.

[0013] By adopting the above technical solution, the output end of the second hydraulic cylinder indirectly pushes the vibrating plate, causing the vibrating plate to move along the slide groove and compress the spring. Under the interaction of the elastic forces of the two springs, the vibrating plate indirectly contacts the yarn, thereby causing the yarn to vibrate and shake off excess disinfectant. This prevents the unabsorbed disinfectant from condensing into clumps after drying during the subsequent yarn drying process, which would affect the yarn quality.

[0014] Furthermore, each set of springs comprises two springs, which are symmetrically distributed.

[0015] By adopting the above technical solution, the vibration plate compresses one of the springs under the drive of the output end of the second hydraulic cylinder. When the hydraulic cylinder loses contact with the vibration plate, the vibration plate moves up under the action of the spring force and compresses the other spring. Under the interaction of the two spring forces, the vibration plate slightly taps the yarn surface, causing the yarn to vibrate and shake off the excess bactericide for secondary recycling.

[0016] Furthermore, both the bottom of the collection frame and the holding box are inclined.

[0017] By adopting the above technical solution, the atomized disinfectant mist condenses into water droplets in the partition box, and together with the excess disinfectant shaken off by the yarn, it falls into the collection box. The collection box collects and concentrates the disinfectant. The concentrated disinfectant is then pumped back to the holding box through the delivery pipe by the first water pump for reuse, thereby achieving the purpose of saving resources and reducing production costs. By tilting the collection box and the holding box, the disinfectant can be concentrated at the bottom of the collection box and the holding box, which is convenient for the first and second water pumps to extract.

[0018] Furthermore, the filter screen is detachably connected to the collection frame.

[0019] By adopting the above technical solution, the disinfectant falling into the collection box is filtered through the filter screen, and the yarn fibers and debris mixed in the disinfectant are isolated, preventing the yarn fibers and debris from returning to the holding box with the disinfectant. This avoids clogging the atomizing nozzle and affecting the practicality of the device. When the filter screen needs to be cleaned, the staff only needs to remove the filter screen, making cleaning simple and quick.

[0020] Furthermore, the output end of the second hydraulic cylinder is connected to a soft pad, and the soft pad is made of neoprene rubber.

[0021] By adopting the above technical solution, the soft pad made of neoprene rubber has high chemical stability, which can prevent the soft pad from being corroded by bactericides. The soft pad buffers the contact point between the output end of the second hydraulic cylinder and the vibrating plate, reducing the impact force when the output end of the second hydraulic cylinder contacts the vibrating plate at high frequency, thereby extending the service life of the output end of the second hydraulic cylinder.

[0022] In summary, the present invention has the following main advantages:

[0023] 1. This utility model is equipped with a second hydraulic cylinder, a vibrating plate and a spring. When the yarn passes through the partition box, the output end of the second hydraulic cylinder indirectly pushes the vibrating plate, causing the vibrating plate to move along the slide groove and compress the spring. Under the interaction of the elastic forces of the two springs, the vibrating plate indirectly contacts the yarn, thereby causing the yarn to vibrate and shake off excess bactericide. This prevents the unabsorbed bactericide from condensing into lumps after drying during the subsequent yarn drying process, which would affect the yarn quality.

[0024] 2. This utility model, by setting up a collection frame, a filter screen, and a spraying assembly, allows for the treatment of yarn. A second water pump draws the disinfectant from the holding tank and delivers it to the spray pipe. After atomization by the atomizing nozzle, the disinfectant is sprayed out, ensuring it adheres evenly to the yarn surface for absorption. A partition box concentrates the water mist, preventing it from spreading throughout the treatment tank. The atomized disinfectant mist condenses into droplets within the partition box, falling into the collection frame along with excess disinfectant shaken off the yarn. After filtration by the filter screen, the disinfectant is collected and concentrated in the collection frame. The concentrated disinfectant, driven by the first water pump, is then transported back to the holding tank through a delivery pipe for reuse, saving resources and reducing production costs. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the back structure of this utility model;

[0027] Figure 3 This is a schematic cross-sectional view of the processing box of this utility model;

[0028] Figure 4 This is a schematic diagram of the cross-sectional structure of the collection frame of this utility model;

[0029] Figure 5 This is a schematic diagram of the vibrating plate structure of this utility model;

[0030] Figure 6 This is a schematic cross-sectional view of the partition box of this utility model.

[0031] In the diagram: 1. Processing tank; 2. Spray assembly; 201. Container tank; 202. First water pump; 203. Second water pump; 204. Spray pipe; 205. Atomizing nozzle; 206. Partition box; 3. First hydraulic cylinder; 4. Adjusting frame; 5. Tensioning wheel; 6. Fixing frame; 7. Second hydraulic cylinder; 8. Slide groove; 9. Spring; 10. Vibrating plate; 11. Guide wheel; 12. Collection frame; 13. Filter screen; 14. Conveying pipe; 15. Partition plate; 16. Centrifugal hot air blower; 17. Guide roller; 18. Soft pad. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0033] The embodiments of this utility model will be described below based on its overall structure.

[0034] Example 1: A yarn antibacterial treatment device, such as Figures 1-6 As shown, the system includes a treatment tank 1, a spray assembly 2 and a first hydraulic cylinder 3 mounted on the top of the treatment tank 1. The spray assembly 2 includes a container 201, a first water pump 202 mounted on the top of the container 201, and the outlet of the first water pump 202 connected to the container 201. A second water pump 203 is installed inside the container 201, and the output end of the second water pump 203 is connected to a spray pipe 204. A partition box 206 is connected to the outside of the spray pipe 204, and an atomizing nozzle 205 is installed inside the spray pipe 204. An adjusting frame 4 is connected to the output end of the first hydraulic cylinder 3. A tensioning wheel 5 is connected inside the adjusting frame 4 via a rotating rod. A second hydraulic cylinder 7 is mounted on one side of the adjusting frame 4 via a fixing frame 6. Slide grooves 8 are provided on the outer surface and back of the fixing frame 6. A vibrating plate 10 is connected inside the slide grooves 8, and two... The treatment box 1 is equipped with a spring 9 and guide wheels 11 connected to both sides of the interior via movable rods. A collection frame 12 is installed at the bottom of the interior of the treatment box 1, and a filter screen 13 is placed inside the collection frame 12. The back of the collection frame 12 is connected to the water inlet of the first water pump 202 via a conveying pipe 14. Guide rollers 17 are installed on both sides of the treatment box 1, and a partition 15 is installed inside the treatment box 1. A centrifugal hot air blower 16 is installed on one side of the interior of the treatment box 1. Driven by the external winding mechanism, the yarn is guided into the interior of the treatment box 1 by the guide rollers 17. The disinfectant is evenly attached to the surface of the yarn by the spray assembly 2, so that the yarn absorbs the disinfectant and improves the disinfection effect. After absorption, the yarn passes through the partition 15 and is dried by the centrifugal hot air blower 16. The dried yarn is guided away from the treatment box 1 by the guide rollers 17, which facilitates subsequent yarn processing.

[0035] See Figure 6 In the above embodiment, the longitudinal section of the nozzle 204 is "n" shaped, and there are four atomizing nozzles 205, which are equidistantly distributed. The second water pump 203 draws the bactericide from the container 201 and delivers it to the nozzle 204. After being atomized by the atomizing nozzles 205, it is sprayed out, so that the bactericide can be evenly attached to the yarn surface for absorption. The water mist is concentrated in the partition box 206, which prevents the water mist from spreading around the treatment box 1 and affecting the normal operation of other devices.

[0036] See Figure 3 , Figure 4 and Figure 5In the above embodiment, there are five tensioning wheels 5 and five guide wheels 11, and the five tensioning wheels 5 and guide wheels 11 are equidistantly distributed. The output end of the first hydraulic cylinder 3 drives the adjusting frame 4 to move, so that the adjusting frame 4 drives the tensioning wheels 5 to move. By controlling the tensioning wheels 5, the yarn is bent and cooperates with the two guide wheels 11 to control the tension of the yarn. This ensures that the yarn is always in a relatively taut state in the treatment box 1, so that the vibrating plate 10 can shake off the unabsorbed bactericide on the surface of the yarn. At the same time, the yarn is separated by multiple tensioning wheels 5 and guide wheels 11 to avoid tangling and knotting when the yarn moves.

[0037] See Figure 3 , Figure 4 and Figure 5 In the above embodiment, the vibrating plate 10 is slidably connected to the fixed frame 6 through the slide groove 8. The output end of the second hydraulic cylinder 7 indirectly pushes the vibrating plate 10, causing the vibrating plate 10 to move along the slide groove 8 and compress the spring 9. Under the interaction of the elastic forces of the two springs 9, the vibrating plate 10 indirectly contacts the yarn, thereby causing the yarn to vibrate and shake off excess disinfectant, avoiding the unabsorbed disinfectant from condensing into clumps after drying during subsequent yarn drying, which would affect the yarn quality.

[0038] See Figure 3 , Figure 4 and Figure 5 In the above embodiment, each set of springs 9 includes two springs 9, which are symmetrically distributed. Driven by the output end of the second hydraulic cylinder 7, the vibrating plate 10 compresses one of the springs 9. When the hydraulic cylinder loses contact with the vibrating plate 10, the spring 9 acts as a spring force, causing the vibrating plate 10 to move upward and compress the other spring 9. Under the interaction of the spring forces of the two springs 9, the vibrating plate 10 slightly taps the yarn surface, causing the yarn to vibrate and shake off excess disinfectant for secondary recycling.

[0039] See Figure 3 and Figure 4 In the above embodiment, the bottom of both the collection frame 12 and the holding box 201 are inclined. The atomized disinfectant water mist condenses into water droplets in the partition box 206 and falls into the collection frame 12 along with the excess disinfectant shaken off by the yarn. The disinfectant is collected and concentrated by the collection frame 12. The concentrated disinfectant is pumped by the first water pump 202 and transported back to the holding box 201 through the delivery pipe 14 for reuse, thereby achieving the purpose of saving resources and reducing production costs. By setting the collection frame 12 and the holding box 201 at an inclination, the disinfectant can be concentrated at the bottom of the collection frame 12 and the holding box 201, which is convenient for the first water pump 202 and the second water pump 203 to extract.

[0040] See Figure 3 and Figure 4In the above embodiment, the filter screen 13 is detachably connected to the collection frame 12. The filter screen 13 filters the disinfectant falling into the collection frame 12, and isolates the yarn fibers and debris mixed in the disinfectant. This prevents the yarn fibers and debris from returning to the holding box 201 with the disinfectant, thereby avoiding clogging the atomizing nozzle 205 and affecting the practicality of the device. When the filter screen 13 needs to be cleaned, the staff only needs to take out the filter screen 13, which is simple and quick to clean.

[0041] Example 2: To extend the service life of the output end of the second hydraulic cylinder 7, Example 2 is an improvement on Example 1. (See attached document.) Figure 5 The output end of the second hydraulic cylinder 7 is connected to a soft pad 18, which is made of neoprene rubber. The soft pad 18 made of neoprene rubber has high chemical stability, which can prevent the soft pad 18 from being corroded by bactericides. The soft pad 18 buffers the contact point between the output end of the second hydraulic cylinder 7 and the vibrating plate 10, reducing the impact force when the output end of the second hydraulic cylinder 7 contacts the vibrating plate 10 at high frequency, thereby extending the service life of the output end of the second hydraulic cylinder 7.

[0042] The implementation principle of this utility model is as follows: When processing the yarn, the worker winds one end of the yarn around the guide roller 17, the guide roller, and the tensioning wheel 5, and then passes it through the processing box 1 to fix it on the external winding mechanism. The external winding mechanism drives the yarn to move. Then, the first hydraulic cylinder 3 is activated. The output end of the first hydraulic cylinder 3 drives the adjusting frame 4 to move, which in turn drives the tensioning wheel 5 to move. The tensioning wheel 5 cooperates with the two guide wheels 11 to control the yarn tension to a suitable level. Then, the second water pump 203 and the second hydraulic cylinder 7 are activated. At this time, the second water pump 203 draws the disinfectant from the container 201 and delivers it to the spray pipe 204. After being atomized by the atomizing nozzle 205, it is sprayed out, allowing the disinfectant to adhere to the yarn for absorption. At the same time, the output end of the second hydraulic cylinder 7 indirectly pushes the vibrating plate 10, causing the vibrating plate 10 to... Moving along the chute 8, the vibrating plate 10 compresses one of the springs 9. When the hydraulic cylinder loses contact with the vibrating plate 10, the spring 9's elastic force causes the vibrating plate 10 to move upward and compress the other spring 9. Under the interaction of the two springs 9's elastic forces, the vibrating plate 10 slightly taps the yarn surface, causing the yarn to vibrate and shake off excess disinfectant. The atomized disinfectant water mist condenses into water droplets in the partition box 206 and falls into the collection frame 12 along with the excess disinfectant shaken off by the yarn. After being filtered by the filter screen 13, the disinfectant is collected and concentrated through the collection frame 12. The concentrated disinfectant is pumped by the first water pump 202 and transported back to the holding box 201 for secondary use through the conveying pipe 14. Finally, the yarn that has absorbed the disinfectant passes through the partition 15, is dried by the centrifugal hot air blower 16, and leaves the treatment box 1.

[0043] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A yarn antibacterial treatment device comprising a treatment tank (1), characterized in that: The top of the treatment tank (1) is equipped with a spray assembly (2) and a first hydraulic cylinder (3). The spray assembly (2) includes a container (201). A first water pump (202) is installed on the top of the container (201), and the outlet of the first water pump (202) is connected to the container (201). A second water pump (203) is installed inside the container (201), and the output end of the second water pump (203) is connected to a spray pipe (204). A partition box (206) is connected to the outside of the spray pipe (204). An atomizing nozzle (205) is installed inside the spray pipe (204). An adjusting frame (4) is connected to the output end of the first hydraulic cylinder (3). The internal structure is connected to a tensioning wheel (5) via a rotating rod. A second hydraulic cylinder (7) is installed on one side of the adjusting frame (4) via a fixing frame (6). The outer surface and back of the fixing frame (6) are provided with sliding grooves (8). A vibrating plate (10) is connected inside the sliding groove (8), and two sets of springs (9) are connected between the sliding groove (8) and the vibrating plate (10). Guide wheels (11) are connected to both sides of the internal structure of the treatment box (1) via movable rods. A collection frame (12) is installed at the bottom inside the treatment box (1), and a filter screen (13) is placed inside the collection frame (12). The back of the collection frame (12) is connected to the water inlet of the first water pump (202) via a conveying pipe (14).

2. The yarn antibacterial treatment device according to claim 1, characterized in that: Guide rollers (17) are installed on both sides of the processing box (1), a partition (15) is installed inside the processing box (1), and a centrifugal hot air blower (16) is installed on one side inside the processing box (1).

3. The yarn antibacterial treatment device according to claim 1, characterized in that: The nozzle (204) has an "n" shaped longitudinal section, and there are four atomizing nozzles (205), which are equidistantly distributed.

4. The yarn antibacterial treatment apparatus according to claim 1, characterized by: The number of tensioning wheels (5) and guide wheels (11) is five, and the five tensioning wheels (5) and guide wheels (11) are equidistantly distributed.

5. The yarn antibacterial treatment apparatus according to claim 1, characterized by: The vibrating plate (10) is slidably connected to the fixed frame (6) through the sliding groove (8).

6. The yarn antibacterial treatment apparatus according to claim 1, characterized by: Each set of springs (9) contains two springs (9), and the two springs (9) are symmetrically distributed.

7. The yarn antibacterial treatment apparatus according to claim 1, characterized by: The bottoms of the collection box (12) and the holding box (201) are both inclined.

8. The yarn antibacterial treatment apparatus according to claim 1, characterized by: The filter (13) is detached from the collection frame (12).

9. The yarn antibacterial treatment apparatus according to claim 1, characterized by: The output end of the second hydraulic cylinder (7) is connected to a soft pad (18), and the soft pad (18) is made of neoprene rubber.

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