Cover part wall thickness detection device

Abstract

The utility model discloses a cover part wall thickness detection device, which relates to the technical field of part wall thickness detection and comprises a base, a linear motion slide rail is fixedly mounted at the top of the base, and an ultrasonic thickness gauge is fixedly mounted on a moving seat of the linear motion slide rail. An adjusting mechanism is arranged above the base and used for rotating the cover plate to detect the wall thicknesses of different positions, the adjusting mechanism comprises a rotating unit and a moving unit, the rotating unit is arranged above the base and comprises a rotating seat, and a three-jaw chuck is driven to rotate through a large gear and a rotating shaft to achieve rotation of the cover plate; through the arrangement of the rotating unit, a user rotates a hand wheel, the hand wheel drives a large gear to rotate, a small gear drives the large gear to rotate, the large gear drives a rotating shaft to rotate, the rotating shaft drives a three-jaw chuck to rotate, and the cover plate is driven to rotate through the three-jaw chuck. Therefore, the wall thicknesses of different positions of the cover body can be detected.

Description

Technical Field

[0001] This utility model relates to the field of component wall thickness detection technology, specifically a device for detecting the wall thickness of a cover component. Background Technology

[0002] The wall thickness detection device for cover parts usually adopts non-destructive testing technology, such as ultrasonic testing, laser testing or mechanical contact testing, to achieve accurate measurement of the wall thickness of cover parts.

[0003] According to the patent title: "A Device for Detecting Wall Thickness Difference and Positional Tolerance of Rotating Parts" (Patent Publication No.: CN209783451U, Patent Publication Date: 2019-12-13), it includes a worktable, pressure plate I, column, rear rod, extension rod, measuring head I, measuring rod I, shaft, sliding cover, support, measuring head III, measuring head IV, measuring rod II, front rod, pressure plate II, guide rail bearing seat, positioning rod, positioning seat, and pressure plate III. This utility model has good stability and interchangeability, and can measure the wall thickness difference and positional tolerance of multiple parts in the inner cavity and outer shape of the part at one time. It can be adjusted according to the diameter of the part and the measurement position to adapt to different sizes and positions, and ensures that the part is firm and stable, and the measurement results are accurate and reliable.

[0004] Based on the aforementioned existing technology, the existing cover part wall thickness detection devices still have the following problems: the existing covers have different shapes, but the traditional fixed clamping mechanism cannot adjust the cover angle, resulting in a detection blind spot. Therefore, this utility model provides a cover part wall thickness detection device. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a cover part wall thickness detection device, which solves the following problems that existing cover part wall thickness detection devices still have: the shapes of existing covers are not uniform, but the traditional fixed clamping mechanism cannot adjust the cover angle, resulting in a detection blind zone.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cover part wall thickness detection device, comprising a base, a linear motion slide rail fixedly mounted on the top of the base, and an ultrasonic thickness gauge fixedly mounted on the movable seat of the linear motion slide rail; an adjustment mechanism is provided above the base for rotating the cover to detect the wall thickness at different positions; the adjustment mechanism includes:

[0007] The rotating unit is located above the base and includes a rotating seat. A rotating shaft is rotatably mounted inside the rotating seat, and a large gear is fixedly mounted on the surface of the rotating shaft. A three-jaw chuck is rotatably mounted on the top of the rotating shaft. The large gear and the rotating shaft drive the three-jaw chuck to rotate, thereby rotating the cover plate and enabling the detection of the wall thickness at different positions of the cover plate.

[0008] The movable unit is located below the base and is used to adjust the detection distance between the cover plate and the ultrasonic thickness gauge.

[0009] Preferably, a mounting box is fixedly installed on one side of the rotating base, and a small gear is rotatably installed inside the mounting box. A handwheel is rotatably installed on the top of the mounting box, and the bottom end of the handwheel extends through the mounting box to the top of the small gear and is fixedly connected to the small gear to realize the rotation of the small gear.

[0010] Preferably, the small gear is installed by meshing with the large gear through the through slot of the rotating seat, so that the small gear drives the large gear to rotate.

[0011] Preferably, the moving unit includes a mounting base fixedly installed above the base, and the mounting base has a convex groove inside, and a convex block is slidably installed inside the convex groove. A moving plate is fixedly installed on the top of the convex block, and the moving plate slides linearly above the mounting base. A rotating seat is fixedly installed above the moving plate.

[0012] Preferably, the convex block has a plurality of threaded holes inside, and threaded pins are inserted into the threads of the threaded holes.

[0013] Preferably, the rotation of the threaded pin causes the bottom end to press against the bottom of the convex groove, thereby fixing the position of the convex block and adjusting the detection distance between the cover plate and the ultrasonic thickness gauge.

[0014] This invention provides a device for detecting the wall thickness of a cover part. Compared with the prior art, it has the following advantages:

[0015] 1. The cover part wall thickness detection device is equipped with a rotating unit. When the user turns the handwheel, the handwheel drives the large gear to rotate, the small gear drives the large gear to rotate, and the large gear drives the rotating shaft to rotate. The rotating shaft drives the three-jaw chuck to rotate, and the three-jaw chuck drives the cover plate to rotate, thereby realizing the detection of the wall thickness at different positions of the cover.

[0016] 2. The cover part wall thickness detection device is equipped with a moving unit. The user pushes and pulls the convex block, so that the convex block is limited and slides inside the convex groove. The convex block drives the moving plate to move. The moving plate drives the cover to move through the rotating unit and the three-jaw chuck, thereby adjusting the distance between the ultrasonic thickness gauge and the cover. This prevents the cover from protruding too much and the distance from the ultrasonic thickness gauge from being inconsistent, which would result in poor detection results. Attached Figure Description

[0017] Figure 1 This is a right-side perspective view of the structure of this utility model;

[0018] Figure 2 This is a right-side perspective view of the adjustment mechanism of this utility model.

[0019] Figure 3 This is a partial cross-sectional perspective view of the rotating unit of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the mobile unit of this utility model.

[0021] In the diagram: 1-base, 2-adjustment mechanism, 21-rotating unit, 211-rotating seat, 212-rotating shaft, 213-large gear, 214-mounting box, 215-small gear, 216-handwheel, 22-moving unit, 221-mounting seat, 222-convex groove, 223-convex block, 224-moving plate, 225-threaded hole, 226-threaded pin, 3-linear motion slide rail, 4-ultrasonic thickness gauge, 5-three-jaw chuck. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 This utility model provides a technical solution:

[0024] A cover plate wall thickness detection device includes a base 1, a linear motion slide rail 3 fixedly mounted on the top of the base 1, and an ultrasonic thickness gauge 4 fixedly mounted on the movable seat of the linear motion slide rail 3. An adjustment mechanism 2 is provided above the base 1 for rotating the cover plate to detect the wall thickness at different positions. The adjustment mechanism 2 includes:

[0025] The rotating unit 21 is located above the base 1 and includes a rotating seat 211. A rotating shaft 212 is rotatably mounted inside the rotating seat 211. A large gear 213 is fixedly mounted on the surface of the rotating shaft 212. A three-jaw chuck 5 is rotatably mounted on the top of the rotating shaft 212. The large gear 213 and the rotating shaft 212 drive the three-jaw chuck 5 to rotate, thereby rotating the cover plate and enabling the detection of the wall thickness at different positions of the cover plate.

[0026] The movable unit 22 is located below the base 1 and is used to adjust the detection distance between the cover plate and the ultrasonic thickness gauge 4.

[0027] The ultrasonic thickness gauge 4, model ULTRAMAC, drives the small gear 215 and the large gear 213 through the handwheel 216 to rotate the cover plate, thereby realizing the wall thickness detection of the cover at different angles. This completely eliminates the blind spot caused by the inability to adjust the angle in the traditional fixed clamping mechanism, and improves the detection coverage and accuracy.

[0028] In this embodiment, a mounting box 214 is fixedly installed on one side of the rotating base 211, and a small gear 215 is rotatably installed inside the mounting box 214. A handwheel 216 is rotatably installed on the top of the mounting box 214, and the bottom end of the handwheel 216 extends through the mounting box 214 to the top of the small gear 215 and is fixedly connected to the small gear 215 to realize the rotation of the small gear 215.

[0029] The handwheel 216 is directly and fixedly connected to the pinion 215, allowing operators to easily control the rotation of the cover plate by rotating the handwheel, simplifying the operation process and improving testing efficiency.

[0030] In this embodiment, the small gear 215 is meshed with the large gear 213 through the through slot of the rotating seat 211, so that the small gear 215 drives the large gear 213 to rotate.

[0031] The pinion 215 meshes precisely with the large gear 213 through a through slot, ensuring stable and slip-free transmission torque, avoiding detection deviations caused by transmission errors, and enhancing the reliability of rotation control and measurement repeatability.

[0032] In this embodiment, the moving unit 22 includes a mounting base 221 fixedly installed above the base 1, and the mounting base 221 has a convex groove 222 inside, and a convex block 223 is slidably installed inside the convex groove 222. A moving plate 224 is fixedly installed on the top of the convex block 223, and the moving plate 224 slides linearly above the mounting base 221. A rotating seat 211 is fixedly installed above the moving plate 224.

[0033] The convex block 223 slides within the convex groove 222, which drives the moving plate 224 and the rotating unit to move as a whole, flexibly adjusting the detection distance between the cover and the ultrasonic thickness gauge 4, adapting to cover parts of different sizes or shapes, and improving the versatility and applicability of the device.

[0034] In this embodiment, the convex block 223 has several threaded holes 225 inside, and threaded pins 226 are inserted into the threads inside the threaded holes 225.

[0035] By rotating the threaded pin 226 to press the bottom of the convex groove 222, the position of the convex block 223 is quickly locked, ensuring that the adjusted detection distance is fixed and reliable, avoiding displacement caused by vibration or external force during the detection process, and ensuring the stability of the measurement results.

[0036] In this embodiment, the rotation of the threaded pin 226 causes its bottom end to press against the bottom of the convex groove 222, thereby fixing the position of the convex block 223 and adjusting the detection distance between the cover plate and the ultrasonic thickness gauge 4.

[0037] The threaded design of the 226 threaded pin provides progressive locking force, enabling stepless adjustment and ensuring a secure hold through mechanical self-locking, simplifying the adjustment process and improving operational safety.

[0038] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0039] During operation, the user first pushes and pulls the convex block 223 so that the convex block 223 is limited and slides inside the convex groove 222. The convex block 223 drives the moving plate 224 to move. The moving plate 224 drives the cover to move through the rotating unit 21 and the three-jaw chuck 5, adjusting the distance between the ultrasonic thickness gauge 4 and the cover.

[0040] Then, the user turns the handwheel 216, which drives the large gear 213 to rotate. The small gear 215 drives the large gear 213 to rotate, and the large gear 213 drives the rotating shaft 212 to rotate. The rotating shaft 212 drives the three-jaw chuck 5 to rotate, which in turn drives the cover plate to rotate. At the same time, the ultrasonic thickness gauge 4 is activated and moves up and down through the linear motion slide rail 3 to detect the wall thickness at different positions of the cover.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the wall thickness of a cover part, comprising a base (1), wherein a linear motion slide rail (3) is fixedly mounted on the top of the base (1), and an ultrasonic thickness gauge (4) is fixedly mounted on the movable seat of the linear motion slide rail (3), characterized in that: An adjustment mechanism (2) is provided above the base (1) to realize the detection of wall thickness at different positions by rotating the cover plate. The adjustment mechanism (2) includes: The rotating unit (21) is located above the base (1) and includes a rotating seat (211). A rotating shaft (212) is rotatably installed inside the rotating seat (211). A large gear (213) is fixedly installed on the surface of the rotating shaft (212). A three-jaw chuck (5) is rotatably installed on the top of the rotating shaft (212). The three-jaw chuck (5) is rotated by the large gear (213) and the rotating shaft (212) to realize the rotation of the cover plate and realize the detection of the wall thickness at different positions of the cover plate. The movable unit (22) is located below the base (1) and is used to adjust the detection distance between the cover plate and the ultrasonic thickness gauge (4).

2. The cover part wall thickness detection device according to claim 1, characterized in that: A mounting box (214) is fixedly installed on one side of the rotating base (211), and a small gear (215) is rotatably installed inside the mounting box (214). A handwheel (216) is rotatably installed on the top of the mounting box (214), and the bottom end of the handwheel (216) extends through the mounting box (214) to the top of the small gear (215) and is fixedly connected to the small gear (215) to realize the rotation of the small gear (215).

3. The cover part wall thickness detection device according to claim 2, characterized in that: The small gear (215) is meshed with the large gear (213) through the through slot of the rotating seat (211), so that the small gear (215) drives the large gear (213) to rotate.

4. The cover part wall thickness detection device according to claim 1, characterized in that: The moving unit (22) includes a mounting base (221) fixedly installed above the base (1), and the mounting base (221) has a convex groove (222) inside, and a convex block (223) is slidably installed inside the convex groove (222), and a moving plate (224) is fixedly installed on the top of the convex block (223), and the moving plate (224) slides linearly above the mounting base (221), and a rotating seat (211) is fixedly installed above the moving plate (224).

5. The cover part wall thickness detection device according to claim 4, characterized in that: The convex block (223) has several threaded holes (225) inside, and threaded pins (226) are inserted into the threads inside the threaded holes (225).

6. The cover part wall thickness detection device according to claim 5, characterized in that: The rotation of the threaded pin (226) causes the bottom end to press against the bottom of the convex groove (222), thereby fixing the position of the convex block (223) and adjusting the detection distance between the cover plate and the ultrasonic thickness gauge (4).

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