Mechanism convenient for motor processing and winding

Abstract

The utility model belongs to the technical field of motor processing, and particularly relates to a mechanism convenient for motor processing winding, which comprises a base and a supporting pad, a winding structure is arranged on one side of the base, the winding structure comprises a winding mechanism and a tensioning mechanism, the winding mechanism comprises a motor, a first connecting plate, a supporting rod, a limiting plate and a bearing cylinder, and the motor is arranged on the supporting pad. The output end of the motor is connected with one side of a first connecting plate, and one side of the first connecting plate is connected with one end of a supporting rod. According to the mechanism convenient for motor processing and winding, winding reels of stator coils with different diameters can be quickly and conveniently extruded and fixed, and a bearing cylinder can be quickly and conveniently disassembled and assembled, so that the winding work can be better carried out; the problems that a winding mechanism cannot wind required stator coils after winding reels of different sizes are limited and fixed quickly and conveniently and cannot take out the stator coils quickly and conveniently are solved, and the working efficiency of the winding mechanism is improved.

Description

Technical Field

[0001] This utility model relates to the field of motor processing technology, specifically to a mechanism that facilitates motor winding during processing. Background Technology

[0002] An electric motor is an electromagnetic device that converts or transmits electrical energy based on the law of electromagnetic induction. In the process of manufacturing or repairing an electric motor, winding the stator coil is a fundamental task, which requires the use of a winding mechanism.

[0003] In existing winding mechanisms, copper wire is typically fed to a winding machine via conveyor rollers or similar structures, where it is wound. However, in actual use, different motor models require stator coils of varying diameters. The winding mechanism cannot quickly and easily limit and fix winding drums of different sizes to wind the required stator coils, nor can it quickly and easily remove the stator coils, thus reducing the working efficiency of the winding mechanism.

[0004] Therefore, we urgently need to provide a mechanism that facilitates the winding of motors. Utility Model Content

[0005] The purpose of this invention is to provide a mechanism that facilitates the winding of motors, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a mechanism for facilitating motor winding, comprising a base and a support pad, wherein a winding structure is provided on one side of the base;

[0007] The winding structure includes a winding mechanism and a tensioning mechanism;

[0008] The winding mechanism includes a motor, a connecting plate, a support rod, a limiting plate, and a bearing cylinder. The output end of the motor is connected to one side of the connecting plate, one side of the connecting plate is connected to one end of the support rod, the outer side of the support rod is connected to one side of the limiting plate, the outer side of the limiting plate is slidably connected to the inner side of the bearing cylinder, a second connecting plate is fixedly installed on one side of the bearing cylinder, a limiting rod is inserted into the inner wall of the second connecting plate, an adjusting box is slidably connected to the outer wall of the limiting rod, a blocking plate is fixedly installed on the outer wall of the limiting rod, an adjusting box is fixedly installed on the outer wall of the bearing cylinder, an adjusting plate is slidably connected to the inner wall of the adjusting box, a fixing plate is fixedly installed on one side of the adjusting plate, a pressing plate is fixedly installed at one end of the fixing plate, a bearing plate is fixedly installed on one side of the adjusting box, and a fixing bolt is threadedly connected to the inner wall of the bearing plate.

[0009] A further improvement is that there are four limiting plates, which are symmetrically distributed on the outer wall of the support rod. The inner side of the bearing cylinder is slidably connected to the outer side of the limiting plates. There are also four connecting plates, which are symmetrically distributed at one end of the bearing cylinder. This allows for quick and convenient winding operations, making it easier for operators to use the equipment.

[0010] A further improvement is that a limiting hole is provided on one side of the connecting plate, one end of the limiting rod is inserted into the inner wall of the limiting hole, and a spring is fixedly installed between one side of the blocking plate and the inner wall of the adjusting box, so that the bearing cylinder can be quickly and conveniently disassembled and assembled, thereby enabling better winding work.

[0011] A further improvement is that there are two adjustment boxes, which are symmetrically distributed on one side of the extrusion plate. An adjustment hole is provided on one side of the fixing plate. One end of the fixing bolt is threaded to the inner wall of the adjustment hole. There are four extrusion plates, which are symmetrically distributed on the outside of the bearing cylinder. This allows for quick and convenient adjustment of the position of the extrusion plates, thereby enabling better extrusion and fixing of winding cylinders of stator coils of different diameters.

[0012] A further improvement is that the tensioning mechanism includes a mounting plate, a threaded rod, a movable plate, a tensioning roller, and a sliding block. The inner wall of the mounting plate is rotatably connected to one end of the threaded rod, the outer wall of the threaded rod is threadedly connected to the inner wall of the movable plate, one side of the movable plate is rotatably connected to one end of the tensioning roller, and the other end of the tensioning roller is rotatably connected to one side of the sliding block.

[0013] A further improvement is that there are two mounting plates, which are symmetrically distributed on one side of the base. There are also two tension rollers, which are symmetrically distributed on the inner sides of the two mounting plates. A sliding groove is provided on the inner side of the mounting plate, and one end of the sliding block is slidably connected to the inner wall of the sliding groove. This allows for quick and convenient adjustment of the position of the tension rollers, thereby enabling better adjustment of the tension of the copper wire.

[0014] A further improvement is that the bottom of the base is connected to the top of the support pad, the top of the base is connected to the bottom of the motor, and one side of the base is connected to one end of the mounting plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This mechanism, which facilitates motor winding, enables the quick and convenient compression and fixing of winding drums for stator coils of different diameters, and allows for quick and convenient disassembly and assembly of the bearing drum. This facilitates better winding operations and solves the problems of winding mechanisms being unable to quickly and conveniently limit and fix winding drums of different sizes to wind the required stator coils, and being unable to quickly and conveniently remove the stator coils. This improves the working efficiency of the winding mechanism.

[0017] 2. This mechanism, which facilitates motor winding, allows for quick and convenient adjustment of the tension roller's position via a tensioning mechanism. This enables rapid and convenient adjustment of the copper wire tension, resulting in better winding operations and making it more convenient for operators to use, thus improving the ease of use of the winding mechanism. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the winding mechanism of this utility model. Figure 1 ;

[0020] Figure 3 This is a schematic diagram of the winding mechanism of this utility model. Figure 2 ;

[0021] Figure 4 This is a schematic diagram of the winding mechanism of this utility model. Figure 3 ;

[0022] Figure 5 This is a schematic diagram of the winding mechanism of this utility model. Figure 4 ;

[0023] Figure 6 This is a schematic diagram of the winding mechanism of this utility model. Figure 5 ;

[0024] Figure 7 This is a schematic diagram of the tensioning mechanism of this utility model.

[0025] In the diagram: 1. Base; 2. Support pad; 3. Winding mechanism; 301. Motor; 302. Connecting plate one; 303. Support rod; 304. Limiting plate; 305. Bearing cylinder; 306. Connecting plate two; 307. Limiting rod; 308. Adjusting box one; 309. Blocking plate; 310. Adjusting box two; 311. Adjusting plate; 312. Fixing plate; 313. Extrusion plate; 314. Bearing plate; 315. Fixing bolt; 4. Tensioning mechanism; 401. Mounting plate; 402. Threaded rod; 403. Moving plate; 404. Tensioning roller; 405. Sliding block. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-7 This utility model provides a technical solution:

[0028] Example 1:

[0029] A mechanism for facilitating motor winding includes a base 1 and a support pad 2, with a winding structure provided on one side of the base 1;

[0030] The winding structure includes a winding mechanism 3 and a tensioning mechanism 4;

[0031] The winding mechanism 3 includes a motor 301, a connecting plate 302, a support rod 303, a limiting plate 304, and a bearing cylinder 305. The output end of the motor 301 is connected to one side of the connecting plate 302, and one side of the connecting plate 302 is connected to one end of the support rod 303. The outer side of the support rod 303 is connected to one side of the limiting plate 304, and the outer side of the limiting plate 304 is slidably connected to the inner side of the bearing cylinder 305. A connecting plate 306 is fixedly installed on one side of the bearing cylinder 305, and a limiting rod is inserted into the inner wall of the connecting plate 306. 307, the outer wall of the limiting rod 307 is slidably connected to the first adjustment box 308, the outer wall of the limiting rod 307 is fixedly installed with the blocking plate 309, the outer wall of the bearing cylinder 305 is fixedly installed with the second adjustment box 310, the inner wall of the second adjustment box 310 is slidably connected with the adjustment plate 311, the side of the adjustment plate 311 is fixedly installed with the fixing plate 312, the end of the fixing plate 312 is fixedly installed with the extrusion plate 313, the side of the second adjustment box 310 is fixedly installed with the bearing plate 314, the inner wall of the bearing plate 314 is threadedly connected with the fixing bolt 315;

[0032] In this embodiment, there are four limiting plates 304, which are symmetrically distributed on the outer wall of the support rod 303. The inner side of the bearing cylinder 305 is slidably connected to the outer side of the limiting plates 304. There are four connecting plates 306, which are symmetrically distributed on one end of the bearing cylinder 305. This allows for quick and convenient winding work, making it more convenient for operators to use.

[0033] Furthermore, a limiting hole is provided on one side of the connecting plate 306, one end of the limiting rod 307 is inserted into the inner wall of the limiting hole, and a spring is fixedly installed between one side of the blocking plate 309 and the inner wall of the regulating box 308, so that the bearing cylinder 305 can be quickly and conveniently disassembled and assembled, thereby enabling better winding work.

[0034] Furthermore, there are two adjustment boxes 310, which are symmetrically distributed on one side of the extrusion plate 313. An adjustment hole is opened on one side of the fixing plate 312. One end of the fixing bolt 315 is threaded to the inner wall of the adjustment hole. There are four extrusion plates 313, which are symmetrically distributed on the outside of the bearing cylinder 305. This allows for quick and convenient adjustment of the position of the extrusion plates 313, thereby enabling better extrusion and fixing of winding cylinders of stator coils of different diameters.

[0035] When winding is required, the operator moves the stator coils of different diameters along the inner wall of the support plate 314 by rotating the fixing bolt 315. The movement of the fixing bolt 315 allows it to be pulled out from one side of the fixing plate 312, thus releasing the limiting fixation of the extrusion plate 313. Pulling the extrusion plate 313 then moves the fixing plate 312, which in turn moves the adjusting plate 311 along the inner wall of the adjusting box 310. This allows for quick and easy adjustment of the position of the extrusion plate 313, enabling the extrusion and fixing of the winding cylinders of stator coils of different diameters. After fixing the winding cylinder to the outside of the support cylinder 305, one end of the support cylinder 305 is inserted into the support rod 303, allowing the inner side of the support cylinder 305 to slide against the limiting plate 304 for better guidance. Once the support cylinder 305 is moved to the desired position, the limiting rod 307 is inserted... By inserting the connecting plate 306, the bearing cylinder 305 can be fixed to the outside of the support rod 303. At this time, the starting motor 301 drives the connecting plate 302 to rotate, which in turn drives the support rod 303 to rotate, which in turn drives the bearing cylinder 305 to rotate, which in turn drives the pressing plate 313 to rotate, thereby driving the winding drum to rotate, thus enabling better winding. When the winding is completed and disassembly is required, the limiting rod 307 is pulled to slide on the inner wall of the adjusting box 308. The sliding of the limiting rod 307 drives the blocking plate 309 to move, which in turn compresses the spring. The limiting rod 307 can then be pulled out from the connecting plate 306, thereby removing the limiting fixation on the bearing cylinder 305, allowing the coil to be removed quickly and easily, thus improving the working efficiency of the winding mechanism.

[0036] Example 2:

[0037] Based on Embodiment 1, the tensioning mechanism 4 includes a mounting plate 401, a threaded rod 402, a movable plate 403, a tensioning roller 404, and a sliding block 405. The inner wall of the mounting plate 401 is rotatably connected to one end of the threaded rod 402, the outer wall of the threaded rod 402 is threadedly connected to the inner wall of the movable plate 403, one side of the movable plate 403 is rotatably connected to one end of the tensioning roller 404, and the other end of the tensioning roller 404 is rotatably connected to one side of the sliding block 405.

[0038] In this embodiment, there are two mounting plates 401, which are symmetrically distributed on one side of the base 1. There are also two tension rollers 404, which are symmetrically distributed on the inner side of the two mounting plates 401. A sliding groove is provided on the inner side of the mounting plate 401. One end of the sliding block 405 is slidably connected to the inner wall of the sliding groove, so that the position of the tension roller 404 can be quickly and conveniently adjusted, thereby better adjusting the tension of the copper wire.

[0039] Furthermore, the bottom of the base 1 is connected to the top of the support pad 2, the top of the base 1 is connected to the bottom of the motor 301, and one side of the base 1 is connected to one end of the mounting plate 401.

[0040] When winding is required, the operator can quickly and easily perform the winding work by activating the winding mechanism 3. It can also quickly and easily fix winding drums of stator coils with different diameters, thus facilitating better winding. When the tension of the copper wire needs to be adjusted during winding, the threaded rod 402 is rotated to move the moving plate 403, which in turn moves the tension roller 404. The movement of the tension roller 404 then moves the sliding block 405, increasing the stability of the tension roller 404's movement. The movement of the tension roller 404 allows for quick and easy adjustment of the copper wire tension, resulting in better winding and making it more convenient for the operator.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A mechanism for facilitating motor winding, comprising a base (1) and a support pad (2), characterized in that: A winding structure is provided on one side of the base (1); The winding structure includes a winding mechanism (3) and a tensioning mechanism (4); The winding mechanism (3) includes a motor (301), a connecting plate (302), a support rod (303), a limiting plate (304), and a bearing cylinder (305). The output end of the motor (301) is connected to one side of the connecting plate (302), one side of the connecting plate (302) is connected to one end of the support rod (303), the outer side of the support rod (303) is connected to one side of the limiting plate (304), the outer side of the limiting plate (304) is slidably connected to the inner side of the bearing cylinder (305), and a connecting plate (306) is fixedly installed on one side of the bearing cylinder (305). A limiting rod is inserted into the inner wall of the connecting plate (306). 307), the outer wall of the limiting rod (307) is slidably connected to the first adjustment box (308), the outer wall of the limiting rod (307) is fixedly installed with the blocking plate (309), the outer wall of the bearing cylinder (305) is fixedly installed with the second adjustment box (310), the inner wall of the second adjustment box (310) is slidably connected with the adjustment plate (311), the side of the adjustment plate (311) is fixedly installed with the fixing plate (312), the end of the fixing plate (312) is fixedly installed with the extrusion plate (313), the side of the second adjustment box (310) is fixedly installed with the bearing plate (314), and the inner wall of the bearing plate (314) is threadedly connected with the fixing bolt (315).

2. The mechanism for facilitating motor winding processing according to claim 1, characterized in that: There are four limiting plates (304), which are symmetrically distributed on the outer wall of the support rod (303). The inner side of the bearing cylinder (305) is slidably connected to the outer side of the limiting plates (304). There are four connecting plates (306), which are symmetrically distributed at one end of the bearing cylinder (305).

3. The mechanism for facilitating motor winding processing according to claim 1, characterized in that: A limiting hole is provided on one side of the connecting plate (306), one end of the limiting rod (307) is inserted into the inner wall of the limiting hole, and a spring is fixedly installed between one side of the blocking plate (309) and the inner wall of the regulating box (308).

4. The mechanism for facilitating motor winding processing according to claim 1, characterized in that: There are two adjustment boxes (310), which are symmetrically distributed on one side of the extrusion plate (313). An adjustment hole is provided on one side of the fixing plate (312). One end of the fixing bolt (315) is threaded to the inner wall of the adjustment hole. There are four extrusion plates (313), which are symmetrically distributed on the outside of the bearing cylinder (305).

5. The mechanism for facilitating motor winding processing according to claim 1, characterized in that: The tensioning mechanism (4) includes a mounting plate (401), a threaded rod (402), a moving plate (403), a tensioning roller (404), and a sliding block (405). The inner wall of the mounting plate (401) is rotatably connected to one end of the threaded rod (402), the outer wall of the threaded rod (402) is threadedly connected to the inner wall of the moving plate (403), one side of the moving plate (403) is rotatably connected to one end of the tensioning roller (404), and the other end of the tensioning roller (404) is rotatably connected to one side of the sliding block (405).

6. The mechanism for facilitating motor winding processing according to claim 5, characterized in that: There are two mounting plates (401), which are symmetrically distributed on one side of the base (1). There are two tension rollers (404), which are symmetrically distributed on the inner side of the two mounting plates (401). A sliding groove is provided on the inner side of the mounting plate (401), and one end of the sliding block (405) is slidably connected to the inner wall of the sliding groove.

7. The mechanism for facilitating motor winding processing according to claim 1, characterized in that: The bottom of the base (1) is connected to the top of the support pad (2), the top of the base (1) is connected to the bottom of the motor (301), and one side of the base (1) is connected to one end of the mounting plate (401).

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