Dye distribution equipment of intelligent dyeing control system

Abstract

The utility model belongs to the field of dye distribution, and particularly relates to dye distribution equipment of an intelligent dyeing control system, which comprises a transversely arranged mixing pipe, a driving motor is arranged at one end of the mixing pipe, the output end of the driving motor penetrates through the mixing pipe and is connected with a rotating rod, and arc-shaped bent pieces are symmetrically arranged on the surface of the rotating rod at equal intervals; through the structural design of transparent observation windows and scale marks of the A / B / C dye kettles, the visual accurate metering function of the dye feeding amount is achieved, the problem that manual proportioning errors are large is solved, an operator can synchronously observe the residual amount of the dye in the multiple kettles and adjust the opening degree in a linkage mode, the proportioning efficiency is improved, and the working efficiency is improved. By means of the structural design that the driving motor drives the rotating rod and the arc-shaped bent pieces to rotate, the multi-direction turbulence mixing function of dye in the mixing pipe is achieved, the problem that traditional stirring and mixing are not uniform is solved, vortex shearing force is generated in the symmetrical and alternate bending directions of the arc-shaped bent pieces, the dye fusion efficiency and uniformity are improved, and the dyeing matching precision is improved.

Description

Technical Field

[0001] This utility model relates to the field of dye distribution, specifically to dye distribution equipment for an intelligent dyeing control system. Background Technology

[0002] Dyes are organic compounds that impart bright and lasting colors to other substances. Since pigments used today are all artificially synthesized, they are also called synthetic dyes. Dyes and pigments are generally compounds that possess their own color and can impart bright and lasting colors to other substances in either a molecular or dispersed state. During the dyeing process, do not mix dyes in different color ratios according to the desired dyeing effect.

[0003] In existing technologies, it is impossible to mix multiple dyes or use a single dye in the correct proportions according to the dyeing requirements during dyeing. Furthermore, the mixing process is uneven, and the dye contains certain agglomerated impurities during dispensing, which affects the quality of subsequent coloring. Therefore, a dye dispensing device for an intelligent dyeing control system is proposed to address the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, such as the inability to mix multiple dyes or use a single dye in the correct proportions according to dyeing requirements, uneven mixing, and the presence of clumps and impurities within the dye during dispensing, which affects the quality of subsequent coloring, this invention proposes a dye dispensing device for an intelligent dyeing control system.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The dye distribution device of the intelligent dyeing control system of this utility model includes a horizontally arranged mixing tube; a drive motor is provided at one end of the mixing tube, and its output end passes through the mixing tube and connects to a rotating rod. The rotating rod is provided with symmetrically arranged arc-shaped curved plates at equal intervals on its surface. The top of the mixing tube is connected to injection tube A, injection tube B and injection tube C in sequence from left to right. Injection tube A, injection tube B and injection tube C respectively pass through dye pot A, dye pot B and dye pot C and are all provided with regulating valves on their surfaces; a water injection pipe is provided at the other end of the mixing tube, and a discharge pipe passes through the bottom of the mixing tube and connects to a filter cylinder. A frame box is slidably connected inside the filter cylinder, and a filter screen is provided on the inner wall of the frame box.

[0006] Preferably, the inlet end of the water injection pipe is equipped with a flow detection unit, and its outlet faces the rotation area of ​​the arc-shaped bend inside the mixing pipe. The axes of the A injection pipe, B injection pipe and C injection pipe form an inclined angle with the center line of the mixing pipe.

[0007] Preferably, the transparent observation window surfaces of dye pots A, B, and C are provided with scale lines, which are equally divided along the height of the pots.

[0008] Preferably, the regulating valve is a valve structure with controllable valve plate opening, and the bending direction of the arc-shaped bent plate is alternately arranged in opposite directions along the axis of the rotating rod.

[0009] Preferably, the inner wall of the pull-out groove of the filter cartridge is provided with a guide structure, the two sides of the frame box are provided with sliding grooves that match the guide structure, the surface of the frame box is provided with threaded bolts, and the ends of the threaded bolts are provided with anti-loosening components.

[0010] Preferably, the bottom of the filter cylinder is connected to a conical tube, the outlet end of the conical tube is provided with a flange interface, and the filtration accuracy of the filter screen increases along the feeding direction of the frame box.

[0011] The advantages of this utility model are:

[0012] 1. This utility model achieves a visual and precise measurement function for dye dosage through the transparent observation window and scale line structure design of the A / B / C dye pots, solving the problem of large errors in manual mixing. Operators can simultaneously observe the remaining dye in multiple pots and adjust the valve opening in conjunction, thereby improving the mixing efficiency. Through the rotation structure design of the drive motor driving the rotating rod and the arc-shaped bending plate, the multi-directional turbulent mixing function of dye in the mixing tube is realized, solving the problem of uneven mixing in traditional stirring. The vortex shear force generated by the symmetrical alternating bending direction of the arc-shaped bending plate is used to improve the dye fusion efficiency and uniformity, thereby improving the dyeing ratio accuracy.

[0013] 2. This utility model achieves gradient filtration and rapid maintenance of dyes through the pull-out filter structure design of the inner frame box of the filter cartridge. It solves the problems of impurity blockage or time-consuming filter replacement. It uses multi-layer filter screens with increasing filtration precision to intercept impurities of different particle sizes. Combined with the flow guiding structure of the conical tube, it improves the purity of dyes and enhances the quality of subsequent coloring. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the hybrid tube structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the curved plate structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the filter cartridge structure of this utility model.

[0019] In the diagram: 1. Mixing pipe; 2. Drive motor; 3. Rotating rod; 4. Arc-shaped bend; 5. A injection pipe; 6. B injection pipe; 7. C injection pipe; 8. A dye pot; 9. B dye pot; 10. C dye pot; 11. Regulating valve; 12. Water injection pipe; 13. Discharge pipe; 14. Filter cylinder; 15. Pull-out groove; 16. Frame box; 17. Filter screen; 18. Threaded bolt; 19. Conical pipe. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figures 1-4 As shown, the dye distribution equipment of the intelligent dyeing control system includes a horizontally arranged mixing tube 1; a drive motor 2 is installed at one end of the mixing tube 1, and its output end passes through the mixing tube 1 and is connected to a rotating rod 3. The rotating rod 3 has symmetrically arranged arc-shaped curved plates 4 at equal intervals on its surface. The top of the mixing tube 1 is connected to the A injection tube 5, B injection tube 6 and C injection tube 7 from left to right. The A injection tube 5, B injection tube 6 and C injection tube 7 respectively pass through the A dye pot 8, B dye pot 9 and C dye pot 10 and are all equipped with regulating valves 11 on their surfaces; a water injection pipe 12 is installed at the other end of the mixing tube 1, and a discharge pipe 13 passes through the bottom of the mixing tube 1 and is connected to a filter cylinder 14. A frame box 16 is slidably connected inside the filter cylinder 14, and a filter screen 17 is installed on the inner wall of the frame box 16.

[0022] During operation, the drive motor 2 drives the rotating rod 3 to rotate the arc-shaped bending plate 4 inside the mixing tube 1. The A / B / C injection pipe controls the dye to be injected into the mixing tube 1 from the A / B / C dye pot through the regulating valve 11. The water injection pipe 12 sprays water into the mixing tube 1 to form a mixing flow field. The mixed dye enters the filter cylinder 14 through the discharge pipe 13. After the filter screen 17 in the frame box 16 intercepts impurities, the purified dye is discharged from the conical tube 19. The rotational disturbance of the rotating rod 3 and the arc-shaped bending plate 4, combined with the water flow from the water injection pipe 12, achieves efficient mixing and solves the problem of uneven mixing in traditional methods.

[0023] Furthermore, a flow detection unit is installed at the inlet end of the water injection pipe 12, and its outlet faces the rotation area of ​​the arc-shaped bend 4 inside the mixing pipe 1. The axes of the A injection pipe 5, B injection pipe 6 and C injection pipe 7 form an inclined angle with the center line of the mixing pipe 1.

[0024] During operation, the flow detection unit of the water injection pipe 12 monitors the water injection volume in real time. The A / B / C injection pipes inject the dye into the central area of ​​the mixing pipe 1 at an inclined angle, forming a three-dimensional turbulent flow with the rotating vortex of the arc-shaped bend 4. The inclined injection angle enhances the collision intensity between the dye and the water flow, improving the mixing uniformity and reaction efficiency.

[0025] Furthermore, scale lines are set on the transparent observation window surfaces of dye pots A (8), B (9), and C (10), with the scale lines equally divided along the height of the pots.

[0026] During operation, the operator reads the scale lines through the transparent observation window of the A / B / C dye pots, and synchronously adjusts the opening of each regulating valve 11 according to the preset ratio to control the amount of dye injected. The transparent scale lines enable intuitive quantitative management of the amount of dye, reducing errors caused by manual mixing.

[0027] Furthermore, the regulating valve 11 is a valve structure with controllable valve plate opening, and the bending direction of the arc-shaped bent plate 4 is alternately arranged in opposite directions along the axis of the rotating rod 3;

[0028] During operation, the regulating valve 11 adjusts the dye flow rate by adjusting the valve plate opening. The alternating opposite arc-shaped bent blades 4 on the rotating rod 3 generate alternating shear force when rotating, breaking up dye agglomeration. The alternating bent blade layout forms dynamic turbulence, eliminates mixing dead zones, and prevents excessively high local concentrations.

[0029] Furthermore, the inner wall of the pull-out groove 15 of the filter cartridge 14 is provided with a guide structure, the two sides of the frame box 16 are provided with sliding grooves that match the guide structure, and the end of the threaded bolt 18 is provided with an anti-loosening component.

[0030] During operation, the frame box 16 slides into the guide structure along the pull-out groove 15 of the filter cylinder 14, and the threaded bolt 18 is locked and fixed by the anti-loosening component to ensure that the filter screen 17 seals and filters. The guide structure simplifies the filter screen 17 replacement process, and the anti-loosening component avoids the risk of leakage caused by vibration.

[0031] Furthermore, the bottom of the filter cylinder 14 is connected to the tapered tube 19, and the outlet end of the tapered tube 19 is provided with a flange interface. The filtration accuracy of the filter screen 17 increases along the feeding direction of the frame box 16.

[0032] During operation, the mixed dye enters the filter cylinder 14 through the discharge pipe 13 and then passes through the filter screens 17 with increasing filtration precision in the frame box 16. Impurities are intercepted by the gradient, and the purified dye is discharged through the flange interface of the conical tube 19. The gradient filtration design extends the service life of the filter screen, and the flow guiding structure of the conical tube 19 ensures smooth discharge.

[0033] Working principle: The drive motor 2 drives the rotating rod 3 and the arc-shaped bending plate 4 to rotate in the mixing tube 1 to form turbulence. The A injection pipe 5, B injection pipe 6 and C injection pipe 7 control the dye to be injected into the mixing tube 1 from the corresponding dye pot through the regulating valve 11. The water injection pipe 12 injects water synchronously to flush and mix with the dye. The mixture enters the filter cylinder 14 through the discharge pipe 13. The multi-layer filter screen 17 in the frame box 16 intercepts impurities in a gradient and is discharged through the conical pipe 19. The pull groove 15 and the guide structure enable the quick replacement of the filter screen 17.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, or similar improvements made within the theoretical and principle content of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dye dispensing apparatus for an intelligent dyeing control system, characterized in that: It includes a horizontally arranged mixing tube (1); a drive motor (2) is provided at one end of the mixing tube (1), and its output end passes through the mixing tube (1) and connects to a rotating rod (3). The rotating rod (3) has symmetrically arranged arc-shaped bent pieces (4) at equal intervals on its surface. The top of the mixing tube (1) is connected to the A injection tube (5), B injection tube (6) and C injection tube (7) from left to right. The A injection tube (5), B injection tube (6) and C injection tube (7) pass through the A dye pot (8), B dye pot (9) and C dye pot (10) respectively, and each of them is provided with a regulating valve (11). A water injection pipe (12) is provided at the other end of the mixing pipe (1). The bottom of the mixing pipe (1) is connected to the discharge pipe (13) and the filter cylinder (14). The filter cylinder (14) is slidably connected to the frame box (16). The inner wall of the frame box (16) is provided with a filter screen (17).

2. The dye dispensing device of the intelligent dyeing control system according to claim 1, characterized in that: The inlet end of the water injection pipe (12) is equipped with a flow detection unit, and its outlet is facing the rotation area of ​​the arc-shaped bend (4) inside the mixing pipe (1). The axes of the A injection pipe (5), B injection pipe (6) and C injection pipe (7) form an inclined angle with the center line of the mixing pipe (1).

3. The dye dispensing device of the intelligent dyeing control system according to claim 1, characterized in that: The transparent observation window surfaces of dye pots A (8), B (9), and C (10) are marked with scale lines, which are equally divided along the height of the pots.

4. The dye dispensing device of the intelligent dyeing control system according to claim 1, characterized in that: The regulating valve (11) is a valve structure with controllable valve plate opening, and the bending direction of the arc-shaped bent plate (4) is alternately arranged in opposite directions along the axis of the rotating rod (3).

5. The dye dispensing device of the intelligent dyeing control system according to claim 1, characterized in that: The inner wall of the pull-out groove (15) of the filter cylinder (14) is provided with a guide structure, and sliding grooves matching the guide structure are opened on both sides of the frame box (16). The surface of the frame box (16) is provided with threaded bolts (18), and the end of the threaded bolts (18) is provided with an anti-loosening component.

6. The dye dispensing device of the intelligent dyeing control system according to claim 1, characterized in that: The bottom of the filter cylinder (14) is connected to a tapered tube (19), and a flange interface is provided at the outlet end of the tapered tube (19). The filtration accuracy of the filter screen (17) increases along the feeding direction of the frame box (16).

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