Novel batching device for printing and dyeing pretreatment
By designing a new batching device with a mixing and batching mechanism, the problems of high labor intensity and dye adhesion caused by manual mixing were solved, achieving automated mixing and reducing defects, thus improving printing and dyeing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHIJIAZHUANG MINGSHI PRINTING & DYEING CO LTD
- Filing Date
- 2025-03-24
- Publication Date
- 2026-04-28
AI Technical Summary
Existing batching devices have problems such as high labor intensity in manual stirring and dyeing pretreatment, and dye easily adhering to the measuring cup, leading to loss.
A novel batching device was designed, comprising a stirring mechanism and a batching mechanism. The stirring mechanism uses rotating blades to create irregular water flow to accelerate dye mixing, while the batching mechanism uses a hollow sphere and threaded barrel structure to ensure that the dye is completely poured into the water, reducing adhesion.
Automated mixing was achieved, reducing manual labor, ensuring complete dye mixing and minimizing defects, and improving the printing and dyeing process.
Smart Images
Figure CN224167434U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dye formulation technology, and in particular to a novel formulation device for pretreatment of dyeing and printing. Background Technology
[0002] Before dyeing and printing fabrics, the dye solution needs to be prepared. This requires a mixing device, which has some shortcomings and areas for improvement: 1. Since most dyes are liquid, they need to be stirred after being added to water for rapid mixing. Manual stirring increases labor and time, affecting the dyeing and printing progress. 2. A specific amount of dye needs to be weighed before preparing the dye solution. However, because the dye is liquid, some dye still adheres to the measuring cup after being poured into the water, resulting in dye loss. Therefore, we propose a novel mixing device for pre-dyeing and printing. Utility Model Content
[0003] The main objective of this invention is to provide a novel batching device for pretreatment of dyeing and printing, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A novel batching device for pretreatment of dyeing and printing includes a shell, with upright plates fixedly connected to the upper left and upper right parts of the shell, a stirring mechanism being fixedly connected to both sets of upright plates, a batching mechanism being fixedly connected to the outer surface of the stirring mechanism, a drain pipe being fixedly connected to the lower right part of the shell, and several sets of support legs being fixedly connected at equal intervals at the lower end of the shell.
[0005] Preferably, the stirring mechanism includes a U-shaped plate, with telescopic fixing rods inserted at both the left and right ends of the U-shaped plate. A motor is fixedly connected to the middle of the upper part of the U-shaped plate, and a rotating rod is fixedly connected to the output end of the motor. Two sets of rotating blades are fixedly connected to the outer surface of the rotating rod, and a U-shaped rod is fixedly connected to the outer surface of the rotating rod. A snap-fit groove is opened on the outside of the U-shaped rod, and a disposable cotton swab is snapped into the inside of the snap-fit groove.
[0006] By adopting the above technical solution: the rotating blade is a spiral structure, and the rotating blade is inside the spiral rod.
[0007] Preferably, the spiral plate is fixedly clipped to the outside of the two sets of upright plates by a telescopic fixing rod, the two sets of rotating blades rotate in opposite directions, the disposable cotton swab is in contact with the inner wall of the outer shell but not fixed, and the rotating rod is fixedly connected to the dispensing mechanism.
[0008] By adopting the above technical solution, the two sets of rotating blades rotate in opposite directions, which allows the water flow to impact each other and form an irregular flow that facilitates dye mixing, and the disposable noodles make it easy to clean the inner wall of the outer shell.
[0009] Preferably, the dispensing mechanism includes a connecting pipe, with fixing holes at the middle of the upper and lower ends of the connecting pipe. A connecting rod is movably engaged inside the connecting pipe. Fixing holes are also provided on the upper left and upper right sides of the connecting rod. Springs are fixedly connected to the inner walls of the two sets of fixing holes on the connecting rod. A fixing rod is fixedly connected to the side of the two sets of springs that are furthest apart. Several sets of threaded cylinders are fixedly connected at equal intervals at the upper end of the connecting rod. Storage mechanisms are threadedly engaged at the upper parts of the several sets of threaded cylinders.
[0010] By adopting the above technical solution: the batching mechanism is located at the upper end of the spiral rod.
[0011] Preferably, the storage mechanism includes a hollow sphere, the upper part of which has a plurality of sets of hollow holes at equal intervals, and a threaded barrel is fixedly connected to the lower end of the hollow sphere.
[0012] By adopting the above technical solution, the perforated hole not only facilitates the leakage of dye, but also facilitates the filling of dye.
[0013] Preferably, the threaded barrel is threadedly engaged with the threaded cylinder, the connecting pipe is fixedly connected to the rotating rod, and the fixing rod is engaged with the fixing hole.
[0014] By adopting the above technical solution, the fixing rod and the fixing hole are engaged to fix the position of the hollow ball.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By setting up a stirring mechanism, the rotating rod on the stirring mechanism drives the rotating blade to rotate. The rotating blade rotates in opposite directions, which can form an irregular water flow to accelerate the mixing of dyes. In addition, the disposable cotton swabs attached to the external U-shaped rod can be used to clean the inner wall of the outer shell.
[0017] 2. By setting up a dispensing mechanism, a hollow ball is threaded onto the connecting rod of the dispensing mechanism. When the hollow ball is at the top, it can be used to store dye. After the connecting rod rotates, the hollow ball will move downwards and rotate with the rotating rod. At the same time, it will be immersed in water, so that the dye can be completely poured into the water without any loss. Attached Figure Description
[0018] Figure 1 is a schematic diagram of the overall structure of a novel pretreatment material mixing device for dyeing and printing according to this utility model;
[0019] Figure 2 is a schematic diagram of the stirring mechanism of a novel pretreatment mixing device for dyeing and printing according to this utility model;
[0020] Figure 3 is a schematic diagram of the material dispensing mechanism of a novel material dispensing device for pre-treatment of dyeing and printing according to this utility model;
[0021] Figure 4 is a schematic diagram of the storage mechanism of a novel pretreatment material mixing device for dyeing and printing according to this utility model.
[0022] In the diagram: 1. Outer shell; 2. Vertical plate; 3. Batching mechanism; 4. Mixing mechanism; 5. Drain pipe; 6. Support leg; 7. U-shaped plate; 8. Telescopic fixing rod; 9. Motor; 10. Rotating rod; 11. Rotating blade; 12. U-shaped rod; 13. Snap-fit groove; 14. Disposable cotton swab; 31. Connecting pipe; 32. Fixing hole; 33. Connecting rod; 34. Spring; 35. Fixing rod; 36. Threaded cylinder; 37. Storage mechanism; 371. Hollow sphere; 372. Hollow hole; 373. Threaded bucket. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can also be a mechanical connection.
[0026] It can also be an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] Please refer to Figures 1-4. This utility model provides a technical solution:
[0028] A novel pretreatment material preparation device for dyeing and printing includes a shell 1. Vertical plates 2 are fixedly connected to the upper left and upper right sides of the shell 1. A stirring mechanism 4 is fixedly connected to both vertical plates 2. A material preparation mechanism 3 is fixedly connected to the outer surface of the stirring mechanism 4. A drain pipe 5 is fixedly connected to the lower right side of the shell 1. Several sets of support legs 6 are fixedly connected at equal intervals at the lower end of the shell 1.
[0029] In this embodiment, the stirring mechanism 4 includes a U-shaped plate 7. Telescopic fixing rods 8 are inserted at both the left and right ends of the U-shaped plate 7. A motor 9 is fixedly connected to the middle of the upper end of the U-shaped plate 7. A rotating rod 10 is fixedly connected to the output end of the motor 9. Two sets of rotating blades 11 are fixedly connected to the outer surface of the rotating rod 10. A U-shaped rod 12 is fixedly connected to the outer surface of the rotating rod 10. A snap-fit groove 13 is opened on the outside of the U-shaped rod 12. A disposable cotton swab 14 is snapped into the inside of the snap-fit groove 13. The U-shaped plate 7 is fixedly snapped into the outside of the two sets of upright plates 2 by the telescopic fixing rods 8. The two sets of rotating blades 11 rotate in opposite directions. The disposable cotton swab 14 is in contact with the inner wall of the outer shell 1 but is not fixed. The rotating rod 10 is fixedly connected to the dispensing mechanism 3.
[0030] Through the above scheme: the rotating rod 10 on the stirring mechanism 4 can rotate under the drive of the motor 9, and when the two sets of rotating blades 11 with opposite directions rotate together, the water flow will collide with each other, causing the water flow to move irregularly, which accelerates the mixing of dyes. In addition, a U-shaped rod 12 with a snap-fit groove 13 is provided. The snap-fit groove 13 is provided with a disposable cotton swab 14, which can facilitate the subsequent cleaning of the inner wall of the outer shell 1.
[0031] In this embodiment, the dispensing mechanism 3 includes a connecting pipe 31. Fixing holes 32 are opened at the middle of the upper and lower ends of the connecting pipe 31. A connecting rod 33 is movably engaged inside the connecting pipe 31. Fixing holes 32 are opened on the upper left and upper right sides of the connecting rod 33. Springs 34 are fixedly connected to the inner walls of the two sets of fixing holes 32 on the connecting rod 33. Fixing rods 35 are fixedly connected to the side of the two sets of springs 34 furthest from each other. Several sets of threaded cylinders 36 are fixedly connected at equal intervals at the upper end of the connecting rod 33. A storage mechanism 37 is threadedly engaged at the upper part of each set of threaded cylinders 36. The storage mechanism 37 includes a hollow ball 371. Several sets of hollow holes 372 are opened at equal intervals at the upper part of the hollow ball 371. A threaded barrel 373 is fixedly connected to the lower end of the hollow ball 371. The threaded barrel 373 is threadedly engaged with the threaded cylinders 36. The connecting pipe 31 is fixedly connected to the rotating rod 10. The fixing rods 35... It engages with the fixing hole 32.
[0032] Through the above scheme: Under normal conditions, the hollow ball 371 is on the upper part of the connecting rod 33 on the dispensing mechanism 3. When dispensing is required, the connecting rod 33 is rotated, and then the position is fixed by the fixing rod 35, rotating the hollow ball 371 to the lower part. The dye flows out from the hollow hole 372. The connecting rod 33 and the connecting tube 31 are rotated together by the rotating rod 10, which can spray the dye comprehensively. The hollow ball 371 is immersed in water, and the impact of the water flow can be used to prevent dye from adhering to the inner wall and reduce dye loss.
[0033] It should be noted that this utility model is a novel batching device for pretreatment of dyeing and printing. During use, first, hot water is injected into the interior of the outer shell 1, ensuring the hot water does not cover the batching mechanism 3. Then, the hollow sphere...
[0034] 371 is removed, and a measured amount of dye is injected into the hollow sphere 371 through the upper perforation 372. The threaded barrel 373 at the bottom of the hollow sphere 371 is rotated after injection and engages with the threaded cylinder 36 on the connecting rod 33, thus fixing the hollow sphere 371. Then, the fixing rod 35 is compressed into the fixing hole 32, and the connecting rod 33 is rotated so that the hollow sphere 371 is lowered. The fixing rod 35, driven by the spring 34, is then engaged with the fixing hole 32 again. Hot water is then injected into the outer shell 1 until it covers the dispensing mechanism 3, driving the upper motor 9. The motor 9 drives the lower rotating rod 10 to rotate. A rotating blade 11 is fixedly connected to the rotating rod 10. The rotating blade 11 rotates in the opposite direction, which can impact the water flow to form an irregular shape, accelerating the mixing of dye and water. The upper dispensing mechanism 3 also rotates together, using the water flow to impact the hollow sphere 371. The impact accelerates the internal dye overflow and reduces dye adhesion. After completion, a disposable cotton swab 14 is inserted into the slot 13, and the rotating rod 10 rotates to clean the inner wall of the outer shell 1.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A novel pretreatment mixing device for dyeing and printing, comprising a housing (1), characterized in that: The upper left and upper right sides of the outer shell (1) are both fixedly connected to vertical plates (2), and a stirring mechanism (4) is fixedly connected to both sets of vertical plates (2). A dispensing mechanism (3) is fixedly connected to the outer surface of the stirring mechanism (4). A drain pipe (5) is fixedly connected to the lower right side of the outer shell (1). Several sets of support legs (6) are fixedly connected at equal intervals at the lower end of the outer shell (1). The dispensing mechanism (3) includes a connecting pipe (31), and a fixing hole (32) is opened in the middle of the upper end and the middle of the lower end of the connecting pipe (31). The connecting tube (31) is movably connected to a connecting rod (33). The upper left and upper right sides of the connecting rod (33) are both provided with fixing holes (32). Springs (34) are fixedly connected to the inner walls of the two sets of fixing holes (32) on the connecting rod (33). A fixing rod (35) is fixedly connected to the side of the two sets of springs (34) away from each other. Several sets of threaded cylinders (36) are fixedly connected at equal intervals at the upper end of the connecting rod (33). A storage mechanism (37) is threadedly connected to the upper part of the several sets of threaded cylinders (36).
2. The novel batching device for pretreatment of dyeing and printing according to claim 1, characterized in that: The stirring mechanism (4) includes a spiral plate (7), and telescopic fixing rods (8) are inserted at both the left and right ends of the spiral plate (7). A motor (9) is fixedly connected to the middle of the upper end of the spiral plate (7). A rotating rod (10) is fixedly connected to the output end of the motor (9). Two sets of rotating blades (11) are fixedly connected to the outer surface of the rotating rod (10). A spiral rod (12) is fixedly connected to the outer surface of the rotating rod (10). A snap-fit groove (13) is opened on the outside of the spiral rod (12). A disposable cotton swab (14) is snapped into the inside of the snap-fit groove (13).
3. The novel batching device for pretreatment of dyeing and printing according to claim 2, characterized in that: The spiral plate (7) is fixedly attached to the outside of the two sets of upright plates (2) by the telescopic fixing rod (8). The two sets of rotating blades (11) rotate in opposite directions. The disposable cotton swab (14) is in contact with the inner wall of the outer shell (1) but not fixed. The rotating rod (10) is fixedly connected to the dispensing mechanism (3).
4. The novel batching device for pretreatment of dyeing and printing according to claim 1, characterized in that: The storage mechanism (37) includes a hollow sphere (371), the upper part of which has several sets of hollow holes (372) at equal intervals, and the lower end of the hollow sphere (371) is fixedly connected to a threaded barrel (373).
5. The novel batching device for pretreatment of dyeing and printing according to claim 4, characterized in that: The threaded barrel (373) is threadedly engaged with the threaded cylinder (36), the connecting pipe (31) is fixedly connected with the rotating rod (10), and the fixing rod (35) is engaged with the fixing hole (32).