Spraying device with uniform spraying thickness
By introducing a pull-out filter plate and a workpiece rotation function into the spraying device, the problem of downtime caused by filter plate clogging was solved, and the spraying efficiency and thickness uniformity were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI KESHUNLONG AUTO PARTS CO LTD
- Filing Date
- 2025-04-10
- Publication Date
- 2026-04-28
AI Technical Summary
The existing spraying equipment requires disassembly and maintenance when the filter plate is clogged, resulting in long downtime, affecting spraying efficiency, and causing uneven spraying thickness.
A spraying device with a pull-out filter plate and multiple spraying stations was designed. The filter plate can be easily replaced, and the workpiece rotates to achieve uniform spraying and improve efficiency.
It simplifies the maintenance process of the filter plate, reduces downtime, and improves spraying efficiency and the uniformity of spray thickness.
Smart Images

Figure CN224167760U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spraying device technology, and in particular to a spraying device with uniform spraying thickness. Background Technology
[0002] Barrels are commonly used for storing, transporting, or packaging goods. During the production of barrels, the outer wall of the barrel needs to be painted to provide anti-corrosion protection and prevent the barrel material from coming into contact with the external environment. Moisture, chemicals, or other corrosive factors in the external environment may damage the appearance of the barrel, causing the surface of the barrel to corrode, oxidize, or rust. The paint layer can prevent these corrosive factors from eroding the barrel wall, thereby extending the service life of the barrel.
[0003] Existing technologies have the following problems:
[0004] After extensive searching, it was found that the patent document with application number CN202421062042.3 discloses a spraying device with uniform coating thickness. The patent uses a first electric push rod and an arc plate to fix and clamp the upper end of the barrel-shaped object. Then, the electric slide rail drives the spray gun on the front side of the moving block to move up and down to spray the barrel-shaped object.
[0005] However, the aforementioned patent still has some problems in actual use. The most obvious problem is that when the stencil filters the dripping spray liquid, some impurities are inevitably present in the spray liquid. These impurities accumulate over time and can cause the stencil to become clogged. When maintaining the stencil, workers need to disassemble it, which requires stopping the machine and wasting a lot of time, thus affecting the spraying efficiency.
[0006] To address these shortcomings, we have proposed a spraying device that provides uniform coating thickness. Utility Model Content
[0007] The purpose of this invention is to provide a spraying device with uniform spraying thickness to overcome the shortcomings of existing technologies.
[0008] To achieve the above objectives, the present invention adopts the following technical solution: a spraying device for uniform coating thickness, comprising a housing, a drive motor fixedly mounted on the top surface of the housing, and a drive gear mounted on the output end of the drive motor; a rotating frame rotatably connected to the inner top surface of the housing, and a driven gear fixedly mounted on the surface of the rotating frame, the driven gear meshing with the drive gear; a limiting groove is formed on the surface of the rotating frame, and a spring is fixedly mounted on the inner wall of the limiting groove; a clamp is mounted on the other end of the spring, and the clamp is slidably connected to the limiting groove; a workpiece is clamped below the rotating frame by the clamp; a pull ring is fixedly mounted on the outer side of the clamp; a filter plate is slidably connected to the inner wall of the housing, and material collection plates are provided on both the upper and lower sides of the filter plate; a recycling box is provided at the lower interior of the housing; a storage box is fixedly mounted on one side surface of the housing, and a material pump is fixedly mounted on the top surface of the storage box; a spray pipe is installed at the output end of the material pump extending into the interior of the housing, and a nozzle is fixedly mounted on the surface of the spray pipe.
[0009] Preferably, the outer wall of the housing is hinged to a door, and a switch is fixedly installed on the surface of the door, and the switch is electrically connected to the drive motor and the feed pump through a wire.
[0010] Preferably, there are multiple rotating frames, and the multiple rotating frames are arranged in a ring array on the inner top surface of the shell.
[0011] Preferably, the nozzles are provided in multiple locations, and the multiple nozzles are equidistantly distributed on the nozzle pipe.
[0012] Preferably, a slot is provided on the outer wall of the housing at the position corresponding to the filter plate, and the filter plate is inserted into the slot.
[0013] Preferably, the nozzles are provided in multiple manner, and the multiple nozzles are distributed in a ring array on the inner wall of the housing.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. In this utility model, a pull-out filter plate is provided. By pulling the filter plate out of the slot, the filter plate can be easily pulled out for cleaning and replacement, making maintenance more convenient and labor-saving, reducing downtime, reducing the impact and interference on spraying efficiency, and the operation is simple and easy to learn.
[0016] 2. In this utility model, by setting up multiple spraying stations, each spraying station can rotate under the drive of the active gear. On the one hand, it can spray several workpieces at the same time, which greatly improves the spraying efficiency. On the other hand, the rotation of the workpiece can make the spraying thickness uniform. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a cross-sectional view of a spraying device with uniform spraying thickness proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the external structure of a spraying device with uniform spraying thickness proposed in this utility model.
[0020] Figure 3 for Figure 1 A partial structural diagram;
[0021] Figure 4 for Figure 3 An enlarged diagram of A in the diagram.
[0022] Legend:
[0023] 1. Housing; 2. Drive motor; 3. Drive gear; 4. Rotating frame; 5. Limiting groove; 6. Fixture; 7. Workpiece; 8. Pull ring; 9. Driven gear; 10. Spring; 11. Nozzle; 12. Nozzle head; 13. Storage bin; 14. Feed pump; 15. Collection plate; 16. Filter plate; 17. Slot; 18. Recycling bin; 19. Door; 20. Switch. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0026] Please refer to Figure 1-4 A spraying device for achieving uniform coating thickness includes a housing 1. A drive motor 2 is fixedly mounted on the top surface of the housing 1, and a drive gear 3 is mounted on the output end of the drive motor 2. A rotating frame 4 is rotatably connected to the inner top surface of the housing 1, and a driven gear 9 is fixedly mounted on the surface of the rotating frame 4, meshing with the drive gear 3. A limiting groove 5 is formed on the surface of the rotating frame 4, and a spring 10 is fixedly mounted on the inner wall of the limiting groove 5. A clamp 6 is mounted on the other end of the spring 10, and the clamp 6 is slidably connected to the limiting groove 5. The workpiece 7 is held by a clamp 6 below the rotating frame 4. A pull ring 8 is fixedly installed on the outside of the clamp 6. A filter plate 16 is slidably connected to the inner wall of the housing 1. A collection plate 15 is provided on both the upper and lower sides of the filter plate 16. A recycling box 18 is provided at the lower inside of the housing 1. A storage box 13 is fixedly installed on one side surface of the housing 1. A conveying pump 14 is fixedly installed on the top surface of the storage box 13. The output end of the conveying pump 14 extends into the inside of the housing 1 and a spray pipe 11 is installed. A nozzle 12 is fixedly installed on the surface of the spray pipe 11.
[0027] In use, several workpieces 7 are clamped using fixture 6, then the box door 19 is closed, and the drive motor 2 and feed pump 14 are started. The feed pump 14 sprays the coating liquid evenly onto the surface of the rotating workpieces 7. The dripping coating liquid is filtered and recovered through the filter plate 16. By setting a pull-out filter plate 16, the filter plate 16 can be easily pulled out from the slot 17 for cleaning and replacement, making maintenance more convenient and labor-saving, reducing downtime, reducing the impact and interference on coating efficiency, and is simple to operate and easy to learn. By setting multiple coating stations, each coating station can rotate under the drive of the drive gear 3. On the one hand, several workpieces 7 can be coated at the same time, which greatly improves the coating efficiency. On the other hand, the rotation of the workpieces 7 can make the coating thickness uniform.
[0028] In this embodiment: the outer wall of the housing 1 is hinged to a door 19, and a switch 20 is fixedly installed on the surface of the door 19. The switch 20 is electrically connected to the drive motor 2 and the feed pump 14 through wires.
[0029] Specifically, the common circuit connection structure will not be elaborated on here.
[0030] In this embodiment, multiple rotating frames 4 are provided, and the multiple rotating frames 4 are arranged in a ring array on the inner top surface of the housing 1.
[0031] Specifically, it can provide clamping stations for multiple workpieces 7 at the same time, and can spray multiple workpieces 7 at once.
[0032] In this embodiment, there are multiple nozzles 12, and the multiple nozzles 12 are equidistantly distributed on the nozzle pipe 11.
[0033] Specifically, the coating thickness of the workpiece 7 after spraying is uniform and consistent, and the spraying effect is ideal.
[0034] In this embodiment: a slot 17 is provided on the outer wall of the housing 1 at the position corresponding to the filter plate 16, and the filter plate 16 is inserted into the slot 17.
[0035] Specifically, it facilitates the disassembly and replacement of the filter plate 16, making maintenance more convenient and labor-saving.
[0036] In this embodiment, multiple nozzles 11 are provided, and the multiple nozzles 11 are arranged in a ring array on the inner wall of the housing 1.
[0037] Specifically, further improve the coating effect and efficiency on workpiece 7.
[0038] In this implementation scheme: the switch 20 is an existing structure, and the control circuit can be implemented by a person skilled in the art through simple programming. It is common knowledge in the art, and it is only used without modification. Therefore, the control method and circuit connection will not be described in detail.
[0039] Working principle: In use, several workpieces 7 are clamped by the fixture 6, then the box door 19 is closed, and the drive motor 2 and the feed pump 14 are started. The feed pump 14 sprays the spraying liquid evenly onto the surface of the rotating workpieces 7. The dripping spraying liquid is filtered and recovered through the filter plate 16. By setting a pull-out filter plate 16, the filter plate 16 can be easily pulled out from the slot 17 for cleaning and replacement, making maintenance more convenient and labor-saving, reducing downtime, reducing the impact and interference on spraying efficiency, and is simple to operate and easy to learn. By setting multiple spraying stations, each spraying station can rotate under the drive of the drive gear 3. On the one hand, it can spray several workpieces 7 at the same time, greatly improving the spraying efficiency. On the other hand, the rotation of the workpieces 7 can make the spraying thickness uniform.
[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A spraying device for uniform coating thickness, comprising a housing (1), characterized in that, A drive motor (2) is fixedly installed on the top surface of the housing (1), and a drive gear (3) is installed at the output end of the drive motor (2). A rotating frame (4) is rotatably connected to the inner top surface of the housing (1), and a driven gear (9) is fixedly installed on the surface of the rotating frame (4), and the driven gear (9) meshes with the drive gear (3). A limit groove (5) is opened on the surface of the rotating frame (4), and a spring (10) is fixedly installed on the inner wall of the limit groove (5). A clamp (6) is installed on the other end of the spring (10), and the clamp (6) is slidably connected to the limit groove (5). The bottom of the rotating frame (4) is connected by the clamp. (6) The clamp holds the workpiece (7). A pull ring (8) is fixedly installed on the outside of the clamp (6). A filter plate (16) is slidably connected to the inner wall of the housing (1). A collection plate (15) is provided on both the upper and lower sides of the filter plate (16). A recycling box (18) is provided at the lower inside of the housing (1). A storage box (13) is fixedly installed on one side surface of the housing (1). A conveying pump (14) is fixedly installed on the top surface of the storage box (13). The output end of the conveying pump (14) extends into the inside of the housing (1) and a nozzle (11) is installed. A nozzle (12) is fixedly installed on the surface of the nozzle (11).
2. The spraying device for uniform coating thickness according to claim 1, characterized in that, The outer wall of the housing (1) is hinged with a door (19), and a switch (20) is fixedly installed on the surface of the door (19). The switch (20) is electrically connected to the drive motor (2) and the feed pump (14) through wires.
3. The spraying device for uniform coating thickness according to claim 1, characterized in that, The rotating frame (4) is provided in multiple ways, and the multiple rotating frames (4) are arranged in a ring array on the inner top surface of the shell (1).
4. The spraying device for uniform coating thickness according to claim 1, characterized in that, The nozzle (12) is provided in multiple ways, and the multiple nozzles (12) are equidistantly distributed on the nozzle (11).
5. The spraying device for uniform coating thickness according to claim 1, characterized in that, The outer wall of the housing (1) is provided with a slot (17) at the position corresponding to the filter plate (16), and the filter plate (16) is inserted into the slot (17).
6. The spraying device for uniform coating thickness according to claim 1, characterized in that, The nozzle (11) is provided in multiple ways, and the multiple nozzles (11) are arranged in a ring array on the inner wall of the housing (1).
Citation Information
Patent Citations
Spraying device with uniform spraying thickness
CN222446990U