Screening device for steel ball production

By combining a vibratory motor-driven screening device with a baffle assembly, the problem of incomplete steel ball screening was solved, achieving efficient separation of steel balls of various sizes and improving screening efficiency.

CN224168030UActive Publication Date: 2026-04-28ZHENJIANG RUNMAO STEEL BALL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENJIANG RUNMAO STEEL BALL CO LTD
Filing Date
2025-05-13
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing steel ball screening devices, steel balls tend to flow quickly towards the discharge port during the screening process, resulting in incomplete screening and difficulty in effectively separating steel balls of different diameters.

Method used

A vibrating motor drives the screening shell to vibrate, and the screening assembly is divided into multiple receiving spaces by a partition assembly. The movement of the partition plates is driven by an incomplete gear and a key ring, so that the steel balls can sway and be screened step by step in the receiving space. The separation of steel balls of different diameters is achieved by inserting and removing the partition assembly.

Benefits of technology

It achieves thorough screening of steel balls, and can screen steel balls of various sizes without changing the screening plate, thus improving screening efficiency and effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screening device for steel ball production, and belongs to the technical field of steel ball screening. Comprising a base assembly, a screening shell is obliquely installed on the top face of the base assembly, a vibration motor is installed at the bottom of the screening shell, the vibration motor drives the screening shell to vibrate on the top face of the base assembly, a screening assembly is installed in the screening shell, and a partition assembly is installed at the lower end of the screening shell. The partition assembly is operationally inserted into the screening assembly to divide the screening assembly into a plurality of containing spaces for screening the steel balls. According to the steel ball screening device, steel balls can be fully screened, screening of the steel balls of various sizes can be completed without replacing the screening plate, and the screening efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of steel ball screening technology, specifically relating to a steel ball production screening device. Background Technology

[0002] As an important basic component in industry, steel balls have diverse production processes and material choices, covering various types such as ground steel balls, forged steel balls, and cast steel balls, as well as different material classifications such as bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, and alloy balls.

[0003] During the steel ball production process, steel balls of different diameters may appear, requiring them to be packaged separately. For example, a steel ball screening device for a steel ball conveyor, patent number CN2023236250589, includes a fixed support, a motor, an eccentric wheel, and multiple sets of screening screens. The motor drives the drive pulley to rotate, which in turn drives the first connecting shaft to rotate, and finally drives the three screening screens to move left and right. The steel balls are screened by the three screening screens with different screen hole sizes. Although this screening method can complete the screening of steel balls, the steel balls will quickly flow to the discharge port after falling onto the screening screen, resulting in incomplete screening. Utility Model Content

[0004] Purpose of the utility model: To provide a steel ball production screening device that solves the above-mentioned problems existing in the prior art.

[0005] Technical solution: A steel ball production screening device includes a base assembly, a screening shell is inclinedly installed on the top surface of the base assembly, a vibration motor is installed at the bottom of the screening shell, the vibration motor drives the screening shell to vibrate on the top surface of the base assembly, a screening assembly is installed inside the screening shell, and a baffle assembly is installed at the lower end of the screening shell. The baffle assembly is operably inserted into the screening assembly to divide the screening assembly into several receiving spaces for screening steel balls.

[0006] Preferably, the base assembly includes a base plate, at least two sets of omnidirectional wheels are installed at one lower end of the base plate, at least two sets of directional wheels are installed at the other lower end of the base plate, a high mounting frame is installed at one upper end of the base plate, the high mounting frame is opposite to the omnidirectional wheels, a low mounting frame is installed at the other upper end of the base plate, the low mounting frame and the directional wheels are connected, and telescopic members are respectively installed on the top surfaces of the high mounting frame and the low mounting frame, the top surfaces of the telescopic members are connected to the bottom surface of the screening shell.

[0007] Preferably, the screening shell includes a shell body, which is mounted on the top surface of the base assembly. Mounting plates are respectively mounted on both ends of the shell body along its length. The mounting plates are mounted longitudinally on the bottom surface of the shell body, and a portion of the partition assembly is mounted between the mounting plates.

[0008] Preferably, the screening assembly includes a screening plate, which is horizontally installed inside the screening shell. The screening plate has several rectangular holes along its longitudinal direction, and the rectangular holes are parallel to the width direction of the screening plate. The partition assembly is partially inserted into the rectangular holes to divide the screening plate into several screening sections. Each screening section has several screening holes on its screening plate. The rectangular array of screening holes extends through the screening plate. The diameter of the screening holes increases sequentially from the inclined high end to the bottom end to screen steel balls of different diameters. A funnel-shaped receiving shell is installed below each screening section, and the outlet of the receiving shell is connected to an external storage box through a pipe.

[0009] Preferably, the partition assembly includes a drive motor mounted on the side of the mounting plate. The output end of the drive motor is mounted with a rotating shaft, which is rotatably mounted on the mounting plate. The rotating shaft has a linear array of incomplete gears, the same number as the rectangular holes, mounted below the rectangular holes. A key ring is sleeved on the outside of each incomplete gear. Spur racks are provided on opposite sides of the inner wall of the key ring. The incomplete gears intermittently mesh with the spur racks. A partition plate is mounted on the top of the key ring, located below the rectangular holes. The partition plate, in cooperation with the key ring and the incomplete gears, is inserted into or away from the rectangular holes.

[0010] Beneficial effects: This utility model relates to a steel ball production screening device. Under the action of the baffle component, the screening component is divided into multiple sets of receiving spaces, so that the steel balls remain in the receiving spaces. Under the action of the vibrating motor, the steel balls are driven to shake in the receiving spaces, and steel balls that meet the screening size are screened out. After screening, under the action of the baffle component, the screened steel balls flow into the next receiving space for screening. This device can fully screen the steel balls without replacing the screening plate, and can complete the screening of steel balls of various sizes, thus improving the screening efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the entire utility model. Figure 1 ;

[0012] Figure 2 This is a schematic diagram of the base assembly of this utility model;

[0013] Figure 3 This is a schematic diagram of the entire utility model. Figure 2 ;

[0014] Figure 4 This is a schematic diagram of the screening shell of this utility model;

[0015] Figure 5 This is a schematic diagram of the vibration motor of this utility model;

[0016] Figure 6 This is a schematic diagram of the partition component of this utility model.

[0017] Figures 1 to 6 The reference numerals in the attached diagram are: 1. Base assembly; 2. Screening shell; 3. Vibrating motor; 4. Screening assembly; 5. Baffle assembly;

[0018] 11. Base plate; 12. Casters; 13. Fixed casters; 14. High mounting frame; 15. Low mounting frame; 16. Telescopic components;

[0019] 21. Shell body; 22. Mounting plate;

[0020] 41. Screening plate; 42. Rectangular hole; 43. Screening hole; 44. Receiving shell;

[0021] 51. Shaft; 52. Incomplete gear; 53. Key ring; 54. Spur rack; 55. Partition plate. Detailed Implementation

[0022] like Figures 1 to 6 As shown, this utility model provides a technical solution: a steel ball production screening device, including a base assembly 1, the base assembly 1 including a base plate 11, at least two sets of universal wheels 12 are installed at one lower end of the base plate 11, at least two sets of directional wheels 13 are installed at the other lower end of the base plate 11, a high mounting frame 14 is installed at one upper end of the base plate 11, the high mounting frame 14 is opposite to the universal wheels 12, a low mounting frame 15 is installed at the other upper end of the base plate 11, the low mounting frame 15 is connected to the directional wheels 13, and telescopic members 16 are respectively installed on the top surfaces of the high mounting frame 14 and the low mounting frame 15. The top surface of the telescopic member 16 is connected to the bottom surface of the screening shell 2. The telescopic member 16 can be a spring, but is not limited to a spring, through the mutual cooperation of the directional wheels 13 and the universal wheels 12. The screening device can be adjusted in position to suit different production scenarios. A screening shell 2 is installed at an incline on the top surface of the base assembly 1. A vibration motor 3 is installed at the bottom of the screening shell 2. The vibration motor 3 drives the screening shell 2 to vibrate on the top surface of the base assembly 1. A screening component 4 is installed inside the screening shell 2. The vibration motor 3 drives the screening shell 2 to shake, thereby screening the steel balls inside the screening shell 2. A baffle assembly 5 is installed at the lower end of the screening shell 2. The baffle assembly 5 is operably inserted into the screening component 4, dividing the screening component 4 into several receiving spaces. That is, steel balls of different diameters can be screened in different receiving spaces. By using the baffle assembly 5 to separate the steel balls, the steel balls can be fully screened without replacing the screening plate 41, thus completing the screening of steel balls of various sizes and improving the screening efficiency.

[0023] In a further embodiment, the screening shell 2 includes a shell body 21, which is mounted on the top surface of the base assembly 1. Mounting plates 22 are mounted on both ends of the shell body 21 along its length. The mounting plates 22 are mounted longitudinally on the bottom surface of the shell body 21. A portion of the partition assembly is mounted between the mounting plates 22. The screening assembly 4 includes a screening plate 41, which is horizontally mounted inside the screening shell 2. The screening plate 41 has several rectangular holes 42 along its longitudinal direction, parallel to the width direction of the screening plate 41. A portion of the partition assembly 5 is operably inserted into the rectangular holes 42, dividing the screening plate 41 into several screening sections. Each screening section of the screening plate 41 has several screening holes 43. In this embodiment, three sets of screening holes 43 are provided. The rectangular array of screening holes 43 penetrates the screening plate 41, and the diameter of the screening holes 43 increases sequentially from the inclined high end to the low end. The system is large and capable of screening steel balls of different diameters. Each screening section has a funnel-shaped receiving shell 44 installed below it. The outlet of the receiving shell 44 is connected to an external storage box via a pipe. The partition assembly 5 includes a drive motor mounted on the side of the mounting plate 22. A rotating shaft 51 is mounted on the output end of the drive motor and rotatably mounted on the mounting plate 22. A linear array of incomplete gears 52, the same number as the rectangular holes 42, is mounted on the rotating shaft 51. The incomplete gears 52 are located below the rectangular holes 42. A key ring 53 is sleeved around the outside of each incomplete gear 52. Straight racks 54 are provided on opposite sides of the inner wall of the key ring 53. The incomplete gears 52 intermittently mesh with the straight racks 54. A partition plate 55 is mounted on the top of the key ring 53, located below the rectangular holes 42. The partition plate 55, in cooperation with the key ring 53 and the incomplete gears 52, inserts into or moves away from the rectangular holes 42.

[0024] Through the above technical solution, the present invention can achieve the following working process:

[0025] When screening steel balls, firstly, the baffles 55 at both ends are inserted into the screening holes 43, and the baffle 55 in the middle is disengaged from the screening holes 43. Then, the steel balls to be screened are placed into the top receiving cavity. The vibrating motor 3 starts, causing the screening assembly 4 to shake and screen the steel balls, separating out the smaller diameter balls. After the steel balls are fully screened, the drive motor, in conjunction with the incomplete gear 52 and the rack 54, moves the baffles 55, that is, the baffles 55 at both ends are moved out of the rectangular holes 42, and the baffles 55 in the middle are removed. When the baffle plate 55 is inserted into the rectangular hole 42, the steel ball at the top rolls onto the middle baffle plate 55 for further screening, separating out the larger diameter steel balls. After the second screening is completed, the middle baffle plate 55 is moved out of the rectangular hole 42. At this time, the baffle plates 55 at both ends are inserted into the rectangular hole 42. The remaining steel balls after screening flow to the end baffle plate 55 for further screening. At the same time, new steel balls to be screened are injected into the upper receiving space. By repeatedly adjusting the baffle plate 55, all the steel balls to be screened can be screened.

[0026] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and all such equivalent transformations fall within the protection scope of the present invention.

Claims

1. A steel ball production screening device, characterized in that, The system includes a base assembly (1), on which a screening shell (2) is installed at an incline on the top surface. A vibration motor (3) is installed at the bottom of the screening shell (2). The vibration motor (3) drives the screening shell (2) to vibrate on the top surface of the base assembly (1). A screening assembly (4) is installed inside the screening shell (2). A baffle assembly (5) is installed at the lower end of the screening shell (2). The baffle assembly (5) is operably inserted into the screening assembly (4) to divide the screening assembly (4) into several accommodating spaces for screening steel balls.

2. The steel ball production screening device according to claim 1, characterized in that, The base assembly (1) includes a base plate (11), at least two sets of universal wheels (12) are installed at one lower end of the base plate (11), at least two sets of directional wheels (13) are installed at the other lower end of the base plate (11), a high mounting frame (14) is installed at one upper end of the base plate (11), the high mounting frame (14) is opposite to the universal wheels (12), a low mounting frame (15) is installed at the other upper end of the base plate (11), the low mounting frame (15) is opposite to the directional wheels (13), and telescopic components (16) are respectively installed on the top surfaces of the high mounting frame (14) and the low mounting frame (15), the top surface of the telescopic component (16) is connected to the bottom surface of the screening shell (2).

3. The steel ball production screening device according to claim 1, characterized in that, The screening shell (2) includes a shell body (21), which is installed on the top surface of the base assembly (1). Mounting plates (22) are installed at both ends of the shell body (21) along the longitudinal direction. The mounting plates (22) are installed on the bottom surface of the shell body (21) along the longitudinal direction. Partially, the partition assembly is installed between the mounting plates (22).

4. The steel ball production screening device according to claim 3, characterized in that, The screening assembly (4) includes a screening plate (41), which is horizontally installed inside the screening shell (2). The screening plate (41) has several rectangular holes (42) along its longitudinal direction. The rectangular holes (42) are parallel to the width direction of the screening plate (41). The partition assembly (5) is partially inserted into the rectangular holes (42) to divide the screening plate (41) into several screening sections. Each screening section has several screening holes (43) on its screening plate (41). The screening holes (43) are arranged in a rectangular array and penetrate the screening plate (41). The diameter of the screening holes (43) increases from the inclined high end to the bottom end to screen steel balls of different diameters. A funnel-shaped receiving shell (44) is installed below each screening section. The outlet of the receiving shell (44) is connected to an external storage box through a pipe.

5. A steel ball production screening device according to claim 4, characterized in that, The partition assembly (5) includes a drive motor, which is mounted on the side of the mounting plate (22). The output end of the drive motor is equipped with a rotating shaft (51), which is rotatably mounted on the mounting plate (22). The rotating shaft (51) is linearly arrayed with the same number of incomplete gears (52) as the rectangular holes (42). The incomplete gears (52) are located below the rectangular holes (42). A key ring (53) is sleeved on the outside of the incomplete gears (52). A rack (54) is provided on opposite sides of the inner wall of the key ring (53). The incomplete gears (52) intermittently mesh with the racks (54). A partition plate (55) is mounted on the top of the key ring (53). The partition plate (55) is located below the rectangular holes (42). The partition plate (55) is inserted into or away from the rectangular holes (42) under the cooperation of the key ring (53) and the incomplete gears (52).