Movable sorting room

Abstract

A movable sorting room comprises a sorting station, a belt conveyor, a receiving hopper and a turnover mechanism. The sorting station comprises a rack, a sorting table arranged on the rack and used for sorting garbage and a moving wheel assembly arranged on the rack. The belt conveyor is used for conveying garbage to the sorting table and comprises a conveying section arranged on the sorting table, a lifting section which is inclined relative to the conveying section and extends downwards, and an overturning section which is arranged at the front end of the lifting section and can be overturned upwards; the material receiving hopper is supported above the overturning section and is used for receiving entered garbage; the overturning mechanism is arranged between the lifting section and the overturning section and drives the overturning section to drive the material receiving hopper to overturn upwards or downwards. The concepts of modularization, integration and mobility are adopted, the structure of the sorting room is improved, so that the whole equipment is small in occupied area, easy and fast to install and flexible in transition maneuverability, a large amount of investment cost is saved, meanwhile, high efficiency and environment friendliness are kept, the requirement for variable loading and unloading points can be met, and the application range of the sorting room is greatly widened.

Description

Technical Field

[0001] This utility model belongs to the field of construction waste treatment equipment, specifically relating to a mobile sorting room. Background Technology

[0002] Construction waste needs to be transported to landfills, which expand daily with the accumulation of materials. Traditional methods primarily involve landfilling and stockpiling. In economically developed areas, construction waste processing lines exist because these facilities typically require large spaces for operation and processing. This can limit the selection of installation sites, especially in urban or densely populated areas where finding suitable locations can be difficult. Therefore, existing mobile construction waste processing equipment generally uses mobile crushers to crush the waste and then mobile screening machines for screening, without separating lightweight materials. This results in recycled aggregates containing a high proportion of lightweight materials, affecting their usability. Furthermore, effective dust control is often lacking during the processing, leading to significant dust generation during crushing and screening, causing further pollution. Further improvements are needed. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a mobile sorting room.

[0004] The present invention adopts the following technical solution:

[0005] A mobile sorting room includes a sorting station, a belt conveyor, a receiving hopper, and a tipping mechanism;

[0006] The sorting station includes a frame, a sorting table mounted on the frame for sorting waste, and a set of wheels mounted on the frame.

[0007] A belt conveyor is used to transport waste to a sorting table, including a conveying section set on the sorting table, a lifting section extending downward at an incline from the conveying section, and a tilting section set at the front end of the lifting section that can be tilted upward.

[0008] The receiving hopper, supported above the tilting section, is used to receive incoming waste;

[0009] The tilting mechanism is located between the lifting section and the tilting section, and drives the tilting section to tilt the receiving hopper upward or downward.

[0010] Furthermore, the flipping mechanism includes two flipping cylinders disposed opposite to each other on both sides of the lifting section, two first connecting rods movably connected to the two flipping cylinders and the opposite side of the flipping section, two second connecting rods movably connected between the two first connecting rods and the lifting section, two third connecting rods disposed opposite to each other on both sides of the lifting section, and two fourth connecting rods disposed opposite to each other on both sides of the flipping section and movably connected to the opposite third connecting rods.

[0011] Furthermore, the lifting section is provided with two connecting frames that are movably connected to the opposite second link.

[0012] Furthermore, the frame includes a frame body for mounting the sorting station and four support components arranged in a matrix on the frame body.

[0013] Furthermore, the support assembly includes a support leg, a lifting sleeve that is movably mounted on the support leg and connected to the main frame body, a positioning component disposed between the support leg and the lifting sleeve, and a moving component that connects to and drives the lifting sleeve to move up and down.

[0014] Furthermore, the movable component includes a lifting cylinder that connects to and drives the lifting sleeve to move up and down, a mounting seat disposed on the lifting sleeve for mounting the lifting cylinder, and a connecting block connecting the piston rod of the lifting cylinder and the opposite support leg.

[0015] Furthermore, the positioning component includes a first positioning hole and a second positioning hole spaced apart on the support leg, and a positioning pin on the lifting sleeve that can be embedded in the first positioning hole or the second positioning hole. When the positioning pin is embedded in the first positioning hole, the sorting table is in working condition.

[0016] Furthermore, the moving wheel assembly is provided in two sets, which are respectively connected to two opposing support legs. The moving wheel assembly includes a support plate connected to the support legs, a connecting hinge provided between the support plate and the support legs, and a moving wheel provided on the support plate. When the sorting table is in the waiting-to-be-draggled state, the positioning pin is embedded in the second positioning hole, and the moving wheel is supported on the ground.

[0017] Furthermore, the sorting station also includes an iron remover installed on the frame at the rear end of the sorting table.

[0018] As can be seen from the above description of the present invention, compared with the prior art, the beneficial effects of the present invention are as follows: The present application adopts the concepts of modularization, integration and mobility to improve the structure of the sorting room, so that the entire equipment occupies a small area, is movable, and is simple and quick to install, with flexible mobility for relocation, saving a lot of investment costs, while maintaining high efficiency, environmental protection and adaptability to the changing requirements of loading and unloading points, greatly improving the applicability of the sorting room. Attached Figure Description

[0019] Figure 1A schematic diagram of the sorting room in a ready-to-be-attached state;

[0020] Figure 2 A schematic diagram of the sorting room in operation;

[0021] Figure 3 for Figure 1 Partial structural diagram;

[0022] In the diagram, 1. Sorting station; 2. Belt conveyor; 3. Receiving hopper; 4. Tilting mechanism; 11. Frame; 12. Sorting table; 13. Moving wheel assembly; 131. Support plate; 132. Connecting hinge; 133. Moving wheel; 14. Magnetic separator; 15. Main frame; 16. Support assembly; 161. Support leg; 162. Lifting sleeve; 163. Positioning component; 1631. Second positioning hole; 1632. Positioning pin; 164. Moving component; 1641. Lifting cylinder; 1642. Mounting base; 1643. Connecting block; 21. Conveying section; 22. Lifting section; 23. Tilting section; 41. Tilting cylinder; 42. First connecting rod; 43. Second connecting rod; 44. Third connecting rod; 45. Fourth connecting rod; 46. Connecting frame. Detailed Implementation

[0023] The present invention will be further described below through specific embodiments.

[0024] Reference Figures 1 to 3 As shown, a mobile sorting room includes a sorting station 1, a belt conveyor 2, a receiving hopper 3, and a tilting mechanism 4.

[0025] Sorting station 1 includes a frame 11, a sorting table 12 mounted on the frame 11 for sorting waste, a caster assembly 13 mounted on the frame 11, and a magnetic separator 14 mounted on the frame 11 at the rear end of the sorting table 12. The sorting table 12 is equipped with six sorting bins, which can be used for sorting at least 10-12 workstations to separate usable materials such as paper and wood. Specifically, the magnetic separator 14 includes a metal collection box for collecting and recycling waste metal. Furthermore, the sorting table 12 and the magnetic separator 14 are commonly used equipment in construction waste treatment equipment, and their specific structure and working principle will not be further described here.

[0026] The frame 11 includes a frame body 15 for mounting the sorting table 12 and four support components 16 arranged in a matrix on the frame body 15. Specifically, the support components 16 include support legs 161, a lifting sleeve 162 that is movably mounted on the support legs 161 and connected to the frame body 15, a positioning component 163 disposed between the lifting sleeve 162 and the support legs 161, and a moving component 164 that connects to and drives the lifting sleeve 162 to move up and down. When the sorting room moves to the sorting position, the moving component 164 drives the lifting sleeve 162 to move upward, thereby moving the sorting table 12 upward to the working height. The positioning component 163 positions the lifting sleeve 162 to ensure the stable use of the sorting table.

[0027] The movable component 164 includes a lifting cylinder 1641 that connects to and drives the lifting sleeve 162 to move up and down, a mounting base 1642 disposed on the lifting sleeve 162 for mounting the lifting cylinder 1641, and a connecting block 1643 connecting the lifting cylinder 1641 and the opposite support leg 161. The lifting cylinder 1641 is disposed on one side of the lifting sleeve 162. The operation of the lifting cylinder 1641 drives the frame body 15 to move upward in the working state or downward in the towing state.

[0028] The positioning component 163 includes a first positioning hole and a second positioning hole 1631 spaced apart on the support leg 161, and a positioning pin 1632 disposed on the lifting sleeve 162 that can be inserted into the first positioning hole or the second positioning hole 1631. When the positioning pin 1632 is inserted into the first positioning hole, the sorting table 12 is in the working state; when the positioning pin 1632 is inserted into the second positioning hole 1631, the sorting table 12 is in the waiting-to-be-drafted state.

[0029] The movable wheel assembly 13 has two sets, which are respectively connected to two opposing support legs 161. It includes a support plate 131 connected to the support legs 161, a connecting hinge 132 between the support plate 131 and the support legs 161, and movable wheels 133 on the support plate 131 that can be supported on the ground. When the sorting table 12 is in the waiting-to-be-drafted state, the positioning pin 1632 is inserted into the second positioning hole 1631, and the support plate 131 is flipped upward so that the movable wheels 133 are supported on the ground, which facilitates the subsequent movement of the sorting room. When the sorting table 12 is in the working state, the support plate 131 is flipped downward to store the movable wheels 133.

[0030] The belt conveyor 2 is used to transport garbage to the sorting table 12. It includes a conveying section 21 set on the sorting table 12, a lifting section 22 that extends downward at an incline and is connected to the conveying section 21, and a tilting section 23 that can be tilted upward at the front end of the lifting section 22. When the sorting room is in working condition, the tilting section 23 tilts downward so that the end face of the tilting section 23 is in contact with the end face of the lifting section 22. When the sorting room is in a waiting state, the tilting section 23 tilts upward and is stored on the upper end of the lifting section 22 to prevent the belt conveyor 2 from affecting the movement of the sorting room. The receiving hopper 3 is supported above the tilting section 23 and is used to receive the incoming garbage. Before the garbage enters the sorting room through the receiving hopper 3, it is necessary to manually remove oversized materials (≥500mm) to prevent oversized materials from affecting the normal operation of the equipment. During garbage sorting, a loader with grippers loads the garbage into the receiving hopper 3.

[0031] The tilting mechanism 4 is located between the lifting section 22 and the tilting section 23. It drives the tilting section 23 to tilt the receiving hopper 3 upward or downward. It includes two tilting cylinders 41 that are relatively located on both sides of the lifting section 22, two first connecting rods 42 that are movably connected to the two tilting cylinders 41 and the side of the tilting section 23, two second connecting rods 43 that are movably connected to the two first connecting rods 42 and the lifting section 22, two third connecting rods 44 that are relatively located on both sides of the lifting section 22, and two fourth connecting rods 45 that are relatively located on both sides of the tilting section 23 and movably connected to the third connecting rods 44. The lifting section 22 is provided with two connecting frames 46 that are movably connected to the second connecting rods 43. Through the arrangement of multiple connecting rods, the tilting section 23 can be tilted up and down stably.

[0032] When the sorting room is in operation, the sorting room is moved to the sorting position. The tilting cylinder 41 controls the tilting section 23 to tilt downwards, so that the receiving hopper 3 is in the working state. Then, the four lifting cylinders 1641 work simultaneously to drive the frame body 15 to move upwards to the working state. Then, the positioning pin 1632 is inserted into the corresponding first positioning hole. At this time, the loader with grippers can load the garbage into the receiving hopper 3. The garbage is lifted upwards to the sorting table 12 by the belt conveyor 2 to sort the garbage, separating usable resources such as paper and wood. Then, the iron remover 14 removes the scrap metal, and finally, relatively clean inorganic materials are obtained.

[0033] After the sorting work is completed, the tilting cylinder 41 controls the tilting section 23 to tilt upwards until the receiving hopper 3 is above the lifting section 22 and in a storage state. The positioning pin 1632 is removed, and the four lifting cylinders 1641 work simultaneously to drive the frame body 15 to move downwards. At the same time, the support plate 131 is tilted upwards so that the moving wheel 133 faces downwards. After the frame body 15 moves downwards and resets, the positioning pin 1632 is inserted into the second positioning hole 1631. At this time, the sorting room is in a ready-to-be-drafted state and can be moved to the next sorting position.

[0034] This application adopts the concepts of modularization, integration, and mobility to improve the structure of the sorting room, making the entire equipment occupy a small area, movable, and easy and quick to install. It also has flexible mobility for relocation, saving a lot of investment costs, while maintaining high efficiency, environmental protection, and adaptability to the changing requirements of loading and unloading points, greatly improving the applicability of the sorting room.

[0035] The above description is only a preferred embodiment of the present utility model, and therefore cannot be used to limit the scope of the present utility model. All equivalent changes and modifications made in accordance with the scope of the present utility model application and the contents of the specification should still fall within the scope of the present utility model application.

Claims

1. A mobile sorting room, characterized in that: Includes sorting stations, belt conveyors, receiving hoppers, and tipping mechanisms; The sorting station includes a frame, a sorting table mounted on the frame for sorting waste, and a set of wheels mounted on the frame. A belt conveyor is used to transport waste to a sorting table, including a conveying section set on the sorting table, a lifting section extending downward at an incline from the conveying section, and a tilting section set at the front end of the lifting section that can be tilted upward. The receiving hopper, supported above the tilting section, is used to receive incoming waste; The tilting mechanism is located between the lifting section and the tilting section, and drives the tilting section to tilt the receiving hopper upward or downward.

2. The mobile sorting room according to claim 1, characterized in that: The flipping mechanism includes two flipping cylinders disposed opposite to each other on both sides of the lifting section, two first connecting rods movably connected to the two flipping cylinders and the opposite side of the flipping section, two second connecting rods movably connected between the two first connecting rods and the lifting section, two third connecting rods disposed opposite to each other on both sides of the lifting section, and two fourth connecting rods disposed opposite to each other on both sides of the flipping section and movably connected to the opposite third connecting rods.

3. A mobile sorting room according to claim 2, characterized in that: The lifting section is equipped with two connecting frames that are movably connected to the opposite second link.

4. A mobile sorting room according to claim 1, characterized in that: The frame includes a frame body for mounting the sorting station and four support components arranged in a matrix on the frame body.

5. A mobile sorting room according to claim 4, characterized in that: The support assembly includes a support leg, a lifting sleeve that is movable up and down on the support leg and connected to the main frame, a positioning component disposed between the support leg and the lifting sleeve, and a moving component that connects to and drives the lifting sleeve to move up and down.

6. A mobile sorting room according to claim 5, characterized in that: The movable component includes a lifting cylinder that connects to and drives the lifting sleeve to move up and down, a mounting seat on the lifting sleeve for mounting the lifting cylinder, and a connecting block connecting the piston rod of the lifting cylinder and the opposite support leg.

7. A mobile sorting room according to claim 5, characterized in that: The positioning component includes a first positioning hole and a second positioning hole spaced apart on the support leg, and a positioning pin on the lifting sleeve that can be inserted into the first positioning hole or the second positioning hole. When the positioning pin is inserted into the first positioning hole, the sorting table is in working condition.

8. A mobile sorting room according to claim 7, characterized in that: The moving wheel assembly is provided in two sets, which are respectively connected to two opposite support legs. The moving wheel assembly includes a support plate connected to the support legs, a connecting hinge between the support plate and the support legs, and a moving wheel on the support plate. When the sorting table is in the waiting-to-be-draggled state, the positioning pin is embedded in the second positioning hole, and the moving wheel is supported on the ground.

9. A mobile sorting room according to claim 1, characterized in that: The sorting station also includes an iron remover installed on the frame at the rear end of the sorting table.

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