Flat clothing removing device
By designing a cover plate needle cloth removal device, the cover plate needle cloth is automatically removed using a drive motor and scraper rollers, which solves the safety risks and material damage problems caused by manual removal and achieves an efficient and safe removal process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI TONGLI TEXTILE MASCH TECH CO LTD
- Filing Date
- 2025-05-26
- Publication Date
- 2026-04-28
AI Technical Summary
In the existing technology, the removal of the cover plate needle cloth mainly relies on manual operation, which poses risks of worker injury and damage to the cover plate bone, resulting in a waste of human and material resources.
A cover plate needle cloth removal device was designed. The device uses a drive motor to drive a scraper to automatically remove the cover plate needle cloth through the mounting bracket. The scraper roller protects the cover plate frame and avoids direct contact damage.
It enables automated and rapid removal of the cover plate needle cloth, reducing manpower consumption, improving efficiency, and protecting the cover plate frame from damage.
Smart Images

Figure CN224168108U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of textile auxiliary machinery technology, and in particular relates to a cover plate needle cloth removal device. Background Technology
[0002] In existing technologies, the removal of the cover plate needle cloth covering the cover plate frame is mainly done manually. During the removal process, workers mainly use pliers to tear off the cover plate needle cloth. Often, workers place the cover plate frame on the ground, step on one end of the cover plate frame, and then tear the cover plate needle cloth from the other end. During the removal process, workers are prone to injury, and the end of the cover plate frame that is stepped on is prone to breakage, resulting in a great waste of manpower and material resources. Summary of the Invention
[0003] This utility model provides a cover plate needle cloth removal device, which only requires placing the cover plate frame into the mounting bracket, and the drive motor drives the scraper to automatically and quickly remove the cover plate needle cloth, thereby solving the technical problems caused by manual removal in the prior art.
[0004] The technical solution of this utility model is as follows: A cover plate needle cloth removal device includes: a mounting platform, a guide rail, a scraper, a drive motor, a transmission mechanism, and two mounting brackets. The guide rail is mounted on the mounting platform and is arranged along the length direction of the mounting platform. A scraper connecting seat is slidably arranged on the guide rail. The scraper is connected to one side of the scraper connecting seat. The two mounting brackets are installed at both ends of the mounting platform and are both located below the scraper. The mounting brackets are used to install cover plate bones. The scraper can remove the cover plate needle cloth on the cover plate bones. The drive motor is connected to the scraper connecting seat through the transmission mechanism.
[0005] Furthermore, the transmission mechanism includes a transmission chain, a drive wheel, a driven wheel, a feed chain, two sprocket mounting seats, and two sprockets;
[0006] The bottom of the guide rail is provided with a guide rail base beam. The drive wheel is mounted on the drive shaft of the drive motor. The two sprocket mounting seats are respectively mounted at both ends of the guide rail base beam. The two sprockets are respectively mounted in the two sprocket mounting seats. The driven wheel is coaxially mounted with one of the sprockets. The transmission chain is sleeved on the drive wheel and the driven wheel. The feed chain is sleeved on the two sprockets. The feed chain is connected to the blade connecting seat.
[0007] Furthermore, the mounting bracket includes a cover plate seat and a fixing block. The cover plate seat is provided with a height adjustment groove. The fixing block is provided with a fixing bolt hole. A fixing bolt is threaded into the fixing bolt hole. The tail end of the fixing bolt is threaded into the height adjustment groove. The top of the fixing block is provided with a slot for mounting the cover plate frame. A height fine-tuning bolt is threaded into the cover plate seat and is positioned below the fixing block.
[0008] Furthermore, blades are provided at both ends of the shovel.
[0009] Furthermore, the blade is equipped with a blade roller inside, and the bottom of the blade roller extends beyond the bottom of the blade.
[0010] Furthermore, a U-shaped cover plate bracket is provided between the two mounting brackets, and a bracket bolt hole is provided through the top of the cover plate bracket, with a clamping bolt threaded into the bracket bolt hole.
[0011] Furthermore, the mounting platform has a positioning groove arranged along the length of the guide rail, and the bottom of the mounting bracket is placed in the positioning groove.
[0012] Furthermore, it also includes a detection sensor, a control switch, and a controller. The detection sensor is mounted on the mounting plate and is used to detect the position of the blade. The drive motor and the control switch are both connected to the controller, which is used to control the drive motor based on the signals from the detection sensor and the control switch.
[0013] Furthermore, it also includes a frame, with the mounting plate mounted on top of the frame and the drive motor mounted on the frame.
[0014] The beneficial effects of this utility model are as follows: By placing the cover plate bone into the mounting bracket, the drive motor drives the scraper to automatically and quickly remove the cover plate needle cloth, which can achieve fully automatic removal of the cover plate needle cloth, greatly reducing manpower and improving the efficiency of dismantling. At the same time, it can effectively protect the cover plate bone from damage. In addition, the scraper is equipped with a scraper roller, which contacts the cover plate bone and the bottom of the scraper is slightly higher than the bottom of the roller, thereby effectively avoiding damage to the cover plate bone by the scraper. Attached Figure Description
[0015] Figure 1 This is the front view of this utility model.
[0016] Figure 2 This is a top view of the present invention.
[0017] Figure 3 This is a side sectional view of the present invention.
[0018] Figure 4 This is a schematic diagram of the mounting bracket for mounting the cover plate of this utility model.
[0019] Figure 5 yes Figure 4 A magnified view of a portion of the image.
[0020] Figure 6 This is a block diagram of the control structure of this utility model.
[0021] Figure 7 This is a schematic diagram of the cover plate bone clamp seat in this utility model. Detailed Implementation
[0022] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. The described embodiments are merely some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0023] In the technical solution of this utility model, Figure 1 , Figure 2 and Figure 3 This utility model discloses a cover plate needle cloth removal device, comprising: a mounting platform 1, a guide rail 2, a scraper 3, a drive motor 5, a transmission mechanism, and two mounting brackets 4. The guide rail 2 is mounted on the mounting platform 1 and is arranged along the length direction of the mounting platform 1. A scraper connecting seat 7 is slidably arranged on the guide rail 2, and the guide rail 2 serves as a guide track for the sliding of the scraper connecting seat 7.
[0024] The scraper 3 is connected to one side of the scraper connecting seat 7. Two mounting brackets 4 are installed at both ends of the mounting platform 1, both located below the scraper 3. The mounting brackets 4 are used to install the cover plate rib 10. The scraper 3 can remove the cover plate needle cloth from the cover plate rib 10. After the cover plate rib 10 is installed on the mounting bracket 4, the scraper 3 contacts the cover plate needle cloth on the cover plate rib 10. During sliding, the scraper removes the cover plate needle cloth. The drive motor 5 is connected to the scraper connecting seat 7 via the transmission mechanism. The drive motor 5 provides the power for the scraper to slide through the transmission mechanism.
[0025] In one embodiment of this utility model, such as Figure 1 , Figure 2 and Figure 3 As shown, the transmission mechanism includes a transmission chain 61, a drive wheel 62, a driven wheel 63, a feed chain 66, two sprocket mounting seats 64, and two sprockets 65;
[0026] The bottom of the guide rail 2 is provided with a guide rail bottom beam 21, which raises the guide rail 2 so that the shovel can be positioned above the cover plate bone 10.
[0027] The drive wheel 62 is mounted on the drive shaft of the drive motor 5. Two sprocket mounting seats 64 are respectively mounted at both ends of the guide rail bottom beam 21. Two sprockets 65 are respectively mounted in the two sprocket mounting seats 64. The driven wheel 63 is coaxially mounted with one of the sprockets 65. The transmission chain 61 is sleeved on the drive wheel 62 and the driven wheel 63. The feed chain 66 is sleeved on the two sprockets 65 and is connected to the blade connecting seat 7. Specifically, the feed chain 66 is connected to the blade connecting seat 7 via a chain connecting seat 67. The drive motor 5 drives the drive wheel to rotate, thereby driving the driven wheel to rotate via the transmission chain. The driven wheel is coaxially mounted with one of the sprockets 65, and the sprocket 65 is driven by the driven wheel, thus causing the feed chain to move and causing the blade connecting seat 7 to shift left and right.
[0028] In one embodiment of this utility model, such as Figure 5 As shown, the mounting bracket 4 includes a cover plate seat 41 and a fixing block 42. The cover plate seat 41 is provided with a height adjustment groove. The fixing block 42 is provided with a fixing bolt hole, and a fixing bolt is threaded into the fixing bolt hole. The tail end of the fixing bolt is threaded into the height adjustment groove. The top of the fixing block 42 is provided with a slot 44 for mounting the cover plate frame 10. A height fine-tuning bolt 43 is threaded onto the cover plate seat 41 and is located below the fixing block 42. The fixing block is fixedly connected to the cover plate seat 41 by the fixing bolt. The height adjustment groove allows the fixing block 42 to be finely adjusted in the height direction. The height fine-tuning bolt 43, located below the fixing block, supports the fixing block and ensures its fine-tuning.
[0029] In one embodiment of this utility model, such as Figure 4 As shown, the scraper 3 has blades 31 at both ends. The blades at both ends enable the scraper to remove the cover plate needle cloth when it moves forward or backward.
[0030] In one embodiment of this utility model, such as Figure 5 As shown, the scraper 3 has a scraper roller 32 inside, and the bottom of the scraper roller 32 extends beyond the bottom of the blade 31. More specifically, the bottom of the scraper roller 32 contacts the plane of the cover plate rib 10. Since the blade 31 is slightly higher than the scraper roller 32, the blade 31 does not directly contact the cover plate rib 10, but only contacts the cover plate needle cloth, thus ensuring that the scraper will not damage the cover plate rib 10.
[0031] In one embodiment of this utility model, such as Figure 7 As shown, a U-shaped cover plate frame clamp 8 is provided between the two mounting brackets 4. The top of the cover plate frame clamp 8 is provided with a bracket bolt hole 81, and a clamping bolt is internally threaded into the bracket bolt hole 81. The cover plate frame is clamped by the two sets of clamping bolts, thereby fixing the cover plate frame.
[0032] In one embodiment of this utility model, the mounting platform 1 has a positioning groove 22 arranged along the length of the guide rail 2, and the bottom of the mounting bracket 4 is placed in the positioning groove 22. The positioning groove allows adjustment of the mounting position of the mounting bracket 4 to accommodate cover plate ribs of different lengths.
[0033] In one embodiment of the present invention, the present invention further includes a frame 9, the mounting plate 1 is mounted on the top of the frame 9, and the drive motor 5 is mounted on the frame 9.
[0034] In one embodiment of this utility model, such as Figure 6 As shown, it also includes a detection sensor 11, a control switch 12, and a controller 13. The detection sensor 11 is mounted on the mounting plate 1 and is used to detect the position of the blade 3. The drive motor 5, the control switch 12, and the detection sensor 11 are all connected to the controller 13. The controller 13 is used to control the drive motor 5 according to the signal from the detection sensor 11 and the signal from the control switch 12.
[0035] Specifically, the control switches can be a start button, a stop button, an emergency stop button, and a gear selection switch. The gear selection switch is used to select the length of the cover plate bone to be removed. Multiple detection sensors 11 are provided to correspond to cover plate bones of different lengths. The controller is preferably a PLC controller, and the detection sensors are proximity switches. When starting the device, the length of the cover plate bone to be removed is selected through the gear selection switch. After the operator presses the start button, the drive motor starts and drives the scraper to slide, removing the cover plate needle cloth from the cover plate bone. When the detection sensor of the corresponding length detects the scraper, the scraper has slid from the first end to the last end of the cover plate bone, completing the removal. At this time, the controller controls the drive motor to stop running, completing the removal of one cover plate needle cloth.
[0036] The working process of this utility model is as follows: First, the operator adjusts the position of the mounting bracket 4 according to the required length of the cover plate bone to be removed from the cover plate needle cloth. Then, the two ends of the cover plate bone are placed into the slots of the fixing block, and the height fine-tuning bolt 43 is adjusted so that the cover plate needle cloth on the cover plate bone can contact the scraper. Then, the start button is pressed, the drive motor starts, and the scraper moves to remove the cover plate needle cloth.
[0037] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to examples, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A cover plate needle cloth removal device, characterized in that, include: The installation includes a mounting plate (1), a guide rail (2), a scraper (3), a drive motor (5), a transmission mechanism, and two mounting brackets (4). The guide rail (2) is mounted on the mounting plate (1) and is arranged along the length of the mounting plate (1). A scraper connecting seat (7) is slidably arranged on the guide rail (2). The scraper (3) is connected to one side of the scraper connecting seat (7). The two mounting brackets (4) are installed at both ends of the mounting plate (1) and are located below the scraper (3). The mounting brackets (4) are used to install the cover plate bone (10). The scraper (3) can remove the cover plate needle cloth on the cover plate bone (10). The drive motor (5) is connected to the scraper connecting seat (7) through the transmission mechanism.
2. The cover plate needle cloth removal device as described in claim 1, characterized in that, The transmission mechanism includes a transmission chain (61), a drive wheel (62), a driven wheel (63), a feed chain (66), two sprocket mounting seats (64), and two sprockets (65). The bottom of the guide rail (2) is provided with a guide rail bottom beam (21). The drive wheel (62) is installed on the drive shaft of the drive motor (5). The two sprocket mounting seats (64) are respectively installed at both ends of the guide rail bottom beam (21). The two sprockets (65) are respectively installed in the two sprocket mounting seats (64). The driven wheel (63) is coaxially installed with one of the sprockets (65). The transmission chain (61) is sleeved on the drive wheel (62) and the driven wheel (63). The cutting chain (66) is sleeved on the two sprockets (65). The cutting chain (66) is connected to the blade connecting seat (7).
3. The cover plate needle cloth removal device as described in claim 2, characterized in that, The feed chain (66) is connected to the blade connector (7) via the chain connector (67).
4. The cover plate needle cloth removal device as described in claim 1, characterized in that, The mounting bracket (4) includes: a cover plate seat (41) and a fixing block (42). The cover plate seat (41) is provided with a height adjustment groove. The fixing block (42) is provided with a fixing bolt hole. A fixing bolt is threaded into the fixing bolt hole. The tail end of the fixing bolt is threaded into the height adjustment groove. The top of the fixing block (42) is provided with a slot (44) for mounting the cover plate bone (10). A height fine adjustment bolt (43) is threaded into the cover plate seat (41). The height fine adjustment bolt (43) is placed below the fixing block (42).
5. The cover plate needle cloth removal device as described in claim 1, characterized in that, Both ends of the shovel (3) are provided with blades (31).
6. The cover plate needle cloth removal device as described in claim 5, characterized in that, The shovel (3) is provided with a shovel roller (32) inside, and the bottom of the shovel roller (32) extends beyond the bottom of the blade (31).
7. The cover plate needle cloth removal device as described in claim 1, characterized in that, A U-shaped cover plate bone clamp (8) is provided between the two mounting brackets (4). The top of the cover plate bone clamp (8) is provided with a bracket bolt hole (81), and a clamping bolt is internally threaded into the bracket bolt hole (81).
8. The cover plate needle cloth removal device as described in claim 1, characterized in that, The mounting plate (1) has a positioning groove (22) arranged along the length of the guide rail (2), and the bottom of the mounting bracket (4) is placed in the positioning groove (22).
9. The cover plate needle cloth removal device as described in claim 1, characterized in that, It also includes a detection sensor (11), a control switch (12) and a controller (13). The detection sensor (11) is mounted on the mounting plate (1) and is used to detect the position of the blade (3). The drive motor (5), the control switch (12) and the detection sensor (11) are all connected to the controller (13). The controller (13) is used to control the drive motor (5) according to the signal from the detection sensor (11) and the signal from the control switch (12).
10. The cover plate needle cloth removal device as described in claim 1, characterized in that, It also includes a frame (9), the mounting plate (1) is mounted on the top of the frame (9), and the drive motor (5) is mounted on the frame (9).