Wire winding and welding all-in-one machine for mesh enclosure

Abstract

The utility model belongs to the technical field of mesh enclosure winding and welding all-in-one machines, and particularly relates to a mesh enclosure winding and welding all-in-one machine which comprises a rotating platform, a welding machine is arranged on the right side of the rotating platform, a winding machine is arranged on the left side of the rotating platform, and a wiring mechanism is connected to the surface of the winding machine. The wiring mechanism is composed of a fixing block, a first U-shaped groove, an inserting block, a second U-shaped groove, a supporting block, a guide rod, a sliding block, a spring and a bolt. According to the utility model, through the use of the wiring mechanism, a steel wire required for processing the mesh enclosure can be quickly threaded in efficiently and smoothly. And unsmooth conditions such as blockage and winding of the steel wire in the wiring mechanism due to poor control on the direction of the steel wire during manual threading are avoided. Therefore, threading needs to be adjusted again, and time is wasted. And through the use of the wiring mechanism, steel wire penetration can be completed in a short time, and the machining efficiency of the mesh enclosure winding and welding all-in-one machine is greatly improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of mesh cover winding and welding integrated machine, specifically relating to a mesh cover winding and welding integrated machine. Background Technology

[0002] The integrated wire winding and welding machine for wire mesh production is an automated equipment that combines the wire winding and welding processes in wire mesh production into a single machine.

[0003] In the use of the integrated wire winding and welding machine for mesh covers, a wire feeding mechanism is needed to bind the steel wires used in the mesh cover processing, preventing instability in the wire's position during traction and avoiding feeding difficulties. However, existing wire feeding mechanisms require manual threading, and the threading process is prone to problems due to poor control over the wire's direction. This can cause the wire to get stuck or tangled within the wire feeding mechanism. Once such a situation occurs, the operator has to remove the wire and re-thread it, a process that is extremely time-consuming. Frequent threading interruptions not only significantly reduce the processing efficiency of the integrated wire winding and welding machine for mesh covers. Utility Model Content

[0004] The purpose of this invention is to provide a wire mesh winding and welding integrated machine, aiming to solve the problem that existing wire feeding mechanisms require manual threading, and the threading process is easily affected by poor control of the wire direction. This causes the wire to get stuck or tangled within the wire feeding mechanism. Once such a situation occurs, the operator has to remove the wire and re-thread it, which is extremely time-consuming. Frequent threading interruptions not only greatly reduce the processing efficiency of the wire mesh winding and welding integrated machine.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mesh cover winding and welding integrated machine, comprising a rotating platform, a welding machine arranged on the right side of the rotating platform, a winding machine arranged on the left side of the rotating platform, and a wire feeding mechanism connected to the surface of the winding machine. The wire feeding mechanism is composed of a fixed block, a first U-shaped groove, an insertion block, a second U-shaped groove, a support block, a guide rod, a sliding block, a spring, and bolts. The insertion block is inserted into the interior of the fixed block, the guide rod is connected between the two support blocks, the sliding block is sleeved on the surface of the guide rod, and the spring is sleeved on the surface of the guide rod.

[0006] In a preferred embodiment of the mesh cover winding and welding integrated machine of this utility model, the top end of the sliding block is connected to the bottom end of the plug-in block, and the plug-in block can be slidably connected to the fixed block through the sliding block.

[0007] In a preferred embodiment of the mesh cover winding and welding integrated machine of this utility model, the sliding block can be elastically telescopically connected to the guide rod via a spring.

[0008] As a preferred embodiment of the mesh cover winding and welding integrated machine of this utility model, the sliding block can be detachably and fixedly connected to the guide rod by bolts.

[0009] As a preferred embodiment of the mesh cover winding and welding integrated machine of this utility model, the front end of the welding machine is connected to an installation block, the interior of the installation block is equipped with a bidirectional threaded rod, the surface of the bidirectional threaded rod is threadedly connected to a threaded sleeve, and the top end of the threaded sleeve is connected to a limit block.

[0010] In a preferred embodiment of the mesh cover winding and welding integrated machine of this utility model, the bidirectional threaded rod can be rotatably connected to the mounting block through a bearing, and the threaded sleeve is adapted to the size of the opening on the surface of the mounting block.

[0011] As a preferred embodiment of the mesh cover winding and welding integrated machine of this utility model, the limiting block is in the shape of an "L".

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The wire feeding mechanism allows for efficient and smooth threading of the steel wires required for mesh cover processing. This avoids the problems that occur during manual threading, such as jamming or tangling of the wires due to poor control over the wire's direction. This prevents time wasted by the need for readjustment during threading. Therefore, the wire feeding mechanism enables wire feeding to be completed in a short time, significantly improving the processing efficiency of the integrated mesh cover winding and welding machine.

[0014] By engaging the mounting block, the bidirectional threaded rod, and the threaded sleeve, the power cord can be placed on the mounting block. Then, the limiting blocks move closer together, binding the cord within the notch formed by the two limiting blocks and the mounting block, thus preventing the cord from tangling and being squeezed, which could cause a short circuit. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0017] Figure 2 This is a schematic diagram of the right-side structure of the main body of this utility model;

[0018] Figure 3 This is a cross-sectional view of the wiring mechanism structure of this utility model;

[0019] Figure 4 This is a rear sectional view of the wiring mechanism of this utility model;

[0020] Figure 5 This is a cross-sectional view of the mounting block structure of this utility model.

[0021] In the diagram: 1. Rotating platform; 2. Welding machine; 3. Winding machine; 4. Wire routing mechanism; 41. Fixing block; 42. First U-shaped groove; 43. Insertion block; 44. Second U-shaped groove; 45. Support block; 46. Guide rod; 47. Sliding block; 48. Spring; 49. Bolt; 5. Mounting block; 6. Bidirectional threaded rod; 7. Threaded sleeve; 8. Limiting block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-5 The present invention provides the following technical solution: a mesh cover winding and welding integrated machine, including a rotating platform 1, a welding machine 2 is arranged on the right side of the rotating platform 1, a winding machine 3 is arranged on the left side of the rotating platform 1, and a wire feeding mechanism 4 is connected to the surface of the winding machine 3. The wire feeding mechanism 4 is composed of a fixed block 41, a first U-shaped groove 42, an insertion block 43, a second U-shaped groove 44, a support block 45, a guide rod 46, a sliding block 47, a spring 48 and a bolt 49. The insertion block 43 is inserted into the inside of the fixed block 41, the guide rod 46 is connected between the two support blocks 45, the sliding block 47 is sleeved on the surface of the guide rod 46, and the spring 48 is sleeved on the surface of the guide rod 46.

[0024] The integrated wire winding and welding machine for wire mesh covers consists of a rotating platform 1, a welding machine 2, and a winding machine 3. Through the coordinated operation of the mechanical structure and control system, the winding machine 3 first winds the wire onto the wire mesh cover frame according to the set specifications and shape. Then, the rotating platform 1 works to transport the wire mesh cover frame to the welding machine 2. Subsequently, the welding machine 2 welds and fixes the wound wire to the wire mesh cover frame, realizing the integrated production of wire mesh covers.

[0025] The winding machine 3 is used to wind the wire and includes components such as a winding head and a horizontal guide rail. The winding head can move back and forth horizontally along the horizontal guide rail to guide the wire mesh for winding. The welding machine 2 can be divided into resistance welding, laser welding, and other types depending on the welding process, and commonly includes components such as a spot welding head and a welding transformer. The rotating platform 1 consists of a placement platform and a drive motor. The drive motor rotates the placement platform, thereby transporting the wire mesh from the winding machine 3 to the welding machine 2 for welding.

[0026] Preferably, the top end of the sliding block 47 is connected to the bottom end of the plug-in block 43, and the plug-in block 43 can be slidably connected to the fixed block 41 through the sliding block 47.

[0027] In practical use, when the plug-in block 43 is manually pulled, the pulling action simultaneously causes the sliding block 47 to slide stably along a specific track inside the fixed block 41. The fixed block 41 has a pre-set sliding space for the sliding block 47, ensuring smooth and precise movement. During its movement, the sliding block 47 comes into close contact with the spring 48. As the sliding block 47 continues to move, it continuously compresses the spring 48, causing it to gradually contract. During this process, the elastic potential energy of the spring 48 continuously accumulates, storing energy for possible subsequent reverse actions. This continuous process, starting with the manual pulling of the plug-in block 43, through the movement of the sliding block 47 and the compression of the spring 48, achieves a highly efficient and stable linkage.

[0028] Preferably, the sliding block 47 can be elastically telescopically connected to the guide rod 46 via the spring 48.

[0029] In practical use, when the spring 48 is compressed by the sliding block 47 and undergoes contraction deformation, the sliding block 47 will move smoothly along the surface of the guide rod 46. The guide rod 46 is fixed between the two support blocks 45 and passes through the sliding block 47, providing precise movement guidance. Due to the constraint of the guide rod 46, the sliding block 47 will not wobble or deviate during movement, ensuring stable force transmission between it and the spring 48. When the previously pulled plug 43 is released, the spring 48, which has accumulated elastic potential energy, begins to reset. Thanks to the limitation of the sliding block 47's movement path by the guide rod 46, the spring 48 can extend along the same axial direction as when it is contracted during the reset process without any deviation, thus ensuring the high stability of the reset position of the sliding block 47, and consequently allowing the connected plug 43 to accurately return to its initial position.

[0030] Preferably, the sliding block 47 can be detachably and fixedly connected to the guide rod 46 by bolts 49.

[0031] In practical use, after the bolt 49 is removed, the sliding block 47 is released from its fixation. Then, when the plug block 43 is pulled, the sliding block 47 can move along the surface of the guide rod 46. Subsequently, the compression spring 48 is compressed, which facilitates the operation of the plug block 43. After the bolt 49 fixes the sliding block 47, the plug block 43 is also fixed, thus ensuring the stability of the plug block 43 connection.

[0032] Preferably, the front end of the welding machine 2 is connected to an installation block 5, the interior of the installation block 5 is equipped with a bidirectional threaded rod 6, the surface of the bidirectional threaded rod 6 is threadedly connected to a threaded sleeve 7, and the top end of the threaded sleeve 7 is connected to a limit block 8.

[0033] In practical use, the power cord is manually placed orderly on the surface of the mounting block 5. When the bidirectional threaded rod 6 is rotated, the two threaded sleeves 7 will move towards or away from each other along the bidirectional threaded rod 6 because the threads at both ends turn in opposite directions. During the process of aligning the power cord, the bidirectional threaded rod 6 is rotated to bring the two limiting blocks 8 closer together until the power cord is tightly bound within the notch formed by the two limiting blocks 8 and the mounting block 5.

[0034] Preferably, the bidirectional threaded rod 6 can be rotatably connected to the mounting block 5 via a bearing, and the threaded sleeve 7 is adapted to the size of the opening on the surface of the mounting block 5.

[0035] In practical use, when the double-threaded rod 6 is rotated manually, its threaded sleeve 7 will move along the thread on the surface of the double-threaded rod 6. At the same time, the threaded sleeve 7 will also be restricted by the opening on the surface of the mounting block 5 to prevent it from rotating together with the double-threaded rod 6, thus ensuring the stability of the linear reciprocating motion of the threaded sleeve 7.

[0036] Preferably, the limiting block 8 is in the shape of an "L".

[0037] In practical use, after the two limiting blocks 8 are rotated and fitted together by the bidirectional threaded rod 6, they can cooperate with the mounting block 5 to form a notch, which makes it easier to bind the line inside.

[0038] Working principle: First, the bolt 49 is manually removed to release the fixing of the sliding block 47. Then, the plug block 43 is manually pulled to move it. The pulling action of the plug block 43 will simultaneously drive the sliding block 47 to slide stably along a specific track inside the fixed block 41. During the movement, the sliding block 47 will be in close contact with the spring 48. As the sliding block 47 continues to move, it will continuously compress the spring 48, causing it to gradually contract. During this process, the elastic potential energy of the spring 48 will continuously accumulate, storing energy for possible subsequent reverse action. Then, the plug block 43 is moved out of the fixed block 41, exposing the second U-shaped groove 44. Next, the steel wire required for the mesh processing is placed into the second U-shaped groove 44. Then, the pulled plug block 43 is released, and the spring 48, which has accumulated elastic potential energy, begins to reset. Thus, the plug block 43 drives the steel wire in the second U-shaped groove 44 through the first U-shaped groove 42 into the interior of the fixed block 41. Then, the bolt 49 is screwed back into the fixed sliding block 47. Simultaneously, the plug-in block 43 is fixed, so that the steel wire required for the mesh cover processing is positioned where the second U-shaped groove 44 and the first U-shaped groove 42 overlap, allowing for efficient and smooth threading of the steel wire. This avoids the problems caused by poor control over the wire direction during manual threading, such as jamming or tangling within the threading mechanism 4, which would otherwise require readjustment and waste time. The use of the threading mechanism 4 allows for rapid wire threading, significantly improving the processing efficiency of the mesh cover winding and welding integrated machine. Subsequently, the power cord is neatly placed on the surface of the mounting block 5. When the bidirectional threaded rod 6 is rotated, the two threaded sleeves 7 move in opposite directions along the bidirectional threaded rod 6. During the alignment of the power cord, rotating the bidirectional threaded rod 6 brings the two limiting blocks 8 closer together until the power cord is tightly bound within the notch formed by the two limiting blocks 8 and the mounting block 5. This prevents the wires from tangling and being squeezed, thus avoiding short circuits.

[0039] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A wire mesh winding and welding integrated machine, comprising a rotating platform (1), characterized in that: A welding machine (2) is provided on the right side of the rotating platform (1), and a winding machine (3) is provided on the left side of the rotating platform (1). A wire feeding mechanism (4) is connected to the surface of the winding machine (3). The wiring mechanism (4) is composed of a fixed block (41), a first U-shaped groove (42), a plug-in block (43), a second U-shaped groove (44), a support block (45), a guide rod (46), a sliding block (47), a spring (48), and a bolt (49). The plug-in block (43) is inserted into the inside of the fixed block (41). The guide rod (46) is connected between the two support blocks (45). The sliding block (47) is sleeved on the surface of the guide rod (46). The spring (48) is sleeved on the surface of the guide rod (46).

2. The integrated wire winding and welding machine for wire mesh cover according to claim 1, characterized in that: The top end of the sliding block (47) is connected to the bottom end of the plug-in block (43), and the plug-in block (43) can be slidably connected to the fixed block (41) through the sliding block (47).

3. The integrated wire winding and welding machine for wire mesh cover according to claim 1, characterized in that: The sliding block (47) can be elastically telescopically connected to the guide rod (46) via a spring (48).

4. The integrated wire winding and welding machine for wire mesh cover according to claim 1, characterized in that: The sliding block (47) can be detachably and fixedly connected to the guide rod (46) by bolts (49).

5. The integrated wire winding and welding machine for wire mesh cover according to claim 1, characterized in that: The front end of the welding machine (2) is connected to a mounting block (5), and the interior of the mounting block (5) is equipped with a bidirectional threaded rod (6). The surface of the bidirectional threaded rod (6) is threadedly connected to a threaded sleeve (7), and the top end of the threaded sleeve (7) is connected to a limit block (8).

6. The integrated wire winding and welding machine for wire mesh cover according to claim 5, characterized in that: The bidirectional threaded rod (6) can be rotatably connected to the mounting block (5) via a bearing, and the threaded sleeve (7) is adapted to the size of the opening on the surface of the mounting block (5).

7. A wire mesh winding and welding integrated machine according to claim 5, characterized in that: The limiting block (8) is L-shaped.

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