Robot for pipeline welding

Abstract

The utility model discloses a robot for pipeline welding, which relates to the technical field of pipeline welding, and comprises a base, a welding robot body and an outer frame, the welding robot body is arranged on the base, the outer frame is arranged on one side of the base, a slag guide hopper is arranged in the outer frame, a slag collecting drawer is arranged right below the slag guide hopper in the outer frame, and the slag collecting drawer is arranged right below the slag guide hopper. The welding slag collecting device comprises an outer frame, a slag guide hopper is installed on the outer frame, a slag collecting drawer is installed on the outer frame, four walking wheels are installed at the bottom of the slag collecting drawer, two carrier rollers are installed on the outer frame, a baffle is installed on the outer frame, and a smoke suction hood is installed on the baffle. And the collected welding slag can be taken out for regular cleaning in a drawing manner, so that the welding slag can be effectively prevented from being scattered on the ground during pipeline welding, the manual cleaning frequency and the labor intensity are reduced, and the overall working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of pipeline welding technology, specifically a robot for pipeline welding. Background Technology

[0002] Large-diameter or extra-large-diameter metal pipes are often used to transport various water, steam, oil, etc. Due to the long transportation distance, a large number of pipes usually need to be connected by welding. In addition to manual welding, there is also more automated robotic welding.

[0003] There are many types of welding robots, including indoor welding robots for pre-assembling pipes and outdoor welding robots for on-site welding of pipes during laying. Existing indoor welding robots for pre-assembling pipes will scatter a lot of welding slag around the pipes during use. This welding slag needs to be manually cleaned up after welding, which increases the amount of manual labor. Utility Model Content

[0004] The purpose of this invention is to provide a robot for pipe welding to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A pipe welding robot includes a base, a welding robot body, and an outer frame. The welding robot body is mounted on the base, and the outer frame is mounted on one side of the base. A slag guide hopper is installed inside the outer frame, and a slag collection drawer is installed directly below the slag guide hopper inside the outer frame. Four wheels are mounted on the bottom of the slag collection drawer. Two rollers are mounted on the outer frame, and a baffle is mounted on the outer frame. A fume hood is mounted on the baffle, and a fume pipe is connected to the fume hood. The other end of the fume pipe is connected to a flue gas treatment box located on one side of the outer frame. The flue gas treatment box contains a coarse filter plate, a fine filter plate, and an activated carbon plate. A fan is mounted on the wall of the flue gas treatment box.

[0007] As a further embodiment of this utility model: the drawer door panel of the slag collection drawer is equipped with a latch, which engages with a hook installed on the outer frame.

[0008] As a further embodiment of this utility model: the coarse filter plate, the fine filter plate, the activated carbon plate, and the fan are arranged sequentially from front to back along the flue gas flow direction.

[0009] As a further embodiment of this utility model: the coarse filter plate, the fine filter plate, and the activated carbon plate are inserted into the flue gas treatment box from above, and slots adapted to the coarse filter plate, the fine filter plate, and the activated carbon plate are installed on the bottom surface of the flue gas treatment box.

[0010] As a further embodiment of this utility model: a dust removal door panel is installed on the front end face of the flue gas treatment box, the upper part of the dust removal door panel is hinged to the flue gas treatment box, and the lower part of the dust removal door panel is fixed to the flue gas treatment box by screws.

[0011] As a further improvement of this utility model, a handle is installed on the drawer door panel of the slag collection drawer.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model, through the cooperation of an outer frame, a slag guide hopper, a slag collection drawer, and traveling wheels, can collect welding slag generated during pipeline welding. The collected welding slag can be pulled out for regular cleaning, which can effectively prevent welding slag from scattering on the ground during pipeline welding, reduce the frequency and labor intensity of manual cleaning, and thus improve the overall work efficiency.

[0014] 2. This utility model, through the cooperation of a fume hood, a fume pipe, and a fume treatment box, can absorb and filter the fumes generated during pipe welding, so that the fumes are purified before being discharged, thereby reducing the pollution of the workshop environment caused by pipe welding. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a robot used for pipe welding.

[0016] Figure 2 This is a partial structural diagram of a robot used for pipe welding.

[0017] Figure 3 A robot for pipe welding Figure 1 A schematic diagram of the internal structure of the flue gas treatment box.

[0018] 1. Base; 2. Welding robot body; 3. Outer frame; 4. Slag guide hopper; 5. Slag collection drawer; 6. Walking wheels; 7. Idler rollers; 8. Baffle; 9. Fume hood; 10. Fume pipe; 11. Flue gas treatment box; 12. Ash removal door panel; 13. Fan; 14. Handle; 15. Hook; 16. Buckle; 17. Coarse filter screen; 18. Fine filter screen; 19. Activated carbon plate; 20. Slot; 21. Pull ring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-2 In this embodiment of the utility model, a pipe welding robot includes a base 1, a welding robot body 2, and an outer frame 3. The welding robot body 2, model SP235, is mounted on the base 1. The outer frame 3 is mounted on one side of the base 1. A slag guide hopper 4 is mounted inside the outer frame 3. A slag collection drawer 5 is mounted directly below the slag guide hopper 4 inside the outer frame 3. Four wheels 6 are mounted on the bottom of the slag collection drawer 5. Two rollers 7 are mounted on the outer frame 3. A latch 16 is mounted on the drawer door of the slag collection drawer 5. The latch 16 engages with a hook 15 mounted on the outer frame 3. The engagement of the latch 16 and the hook 15 can fix the slag collection drawer 5 to the outer frame 3, preventing the slag collection drawer 5 from sliding out from the bottom of the outer frame 3 during use. A handle 14 is mounted on the drawer door of the slag collection drawer 5. The handle 14 facilitates pulling the slag collection drawer 5 outward.

[0021] Please see Figure 1 and Figure 3 A baffle 8 is installed on the outer frame 3 to prevent welding slag from splashing onto one side of the baffle 8. A fume hood 9 is installed on the baffle 8, and a fume pipe 10 is connected to the fume hood 9. The other end of the fume pipe 10 is connected to a fume treatment box 11 located on one side of the outer frame 3. The fume treatment box 11 is equipped with a coarse filter plate 17, a fine filter plate 18, and an activated carbon plate 19. A fan 13 is installed on the wall of the fume treatment box 11. The coarse filter plate 17, the fine filter plate 18, the activated carbon plate 19, and the fan 13 are arranged sequentially from front to back along the direction of flue gas flow. The carbon plate 19 is inserted into the flue gas treatment box 11 from above. The bottom surface of the flue gas treatment box 11 is equipped with a slot 20 that matches the coarse filter plate 17, the fine filter plate 18 and the activated carbon plate 19. The slot 20 serves as a limit. The top of the coarse filter plate 17, the fine filter plate 18 and the activated carbon plate 19 are all equipped with sealing covers. The sealing covers are pressed on the flue gas treatment box 11 and are used to seal the insertion port at the top of the flue gas treatment box 11. A pull ring 21 is installed on the sealing cover to facilitate personnel to pull out each filter plate or activated carbon plate 19 for surface cleaning or replacement.

[0022] A cleaning door panel 12 is installed on the front end of the flue gas treatment box 11. The upper part of the cleaning door panel 12 is hinged to the flue gas treatment box 11, and the lower part of the cleaning door panel 12 is fixed to the flue gas treatment box 11 by screws. There are two cleaning door panels 12, which correspond to the cavity between the coarse filter plate 17 and the flue gas treatment box 11 and the cavity between the coarse filter plate 17 and the fine filter plate 18, respectively. This facilitates the regular cleaning of the smoke and dust intercepted by the coarse filter plate 17 and the fine filter plate 18 in the flue gas treatment box 11.

[0023] It should be noted that this application must be used in conjunction with a circular pipe rotation fixture. The circular pipe rotation fixture clamps the non-welded ends of the two pipe sections and drives the pipe to rotate through its own drive device. This makes it easier for the welding robot body 2 to perform circumferential welding on the circular pipe. The circular pipe rotation fixture model is QW-XZ005, which is an existing mature product and will not be described in detail here.

[0024] The working principle of this utility model is as follows:

[0025] During use, the welding robot body 2 will cause welding slag to fall into the outer frame 3 during the welding process of the pipe, and then be guided into the slag collection drawer 5 through the slag guide hopper 4. After the welding is completed, the operator can directly pull out the slag collection drawer 5 by holding the handle 14 and being driven by the walking wheels 6 to clean the welding slag in the slag collection drawer 5. The fumes raised during the welding process will be drawn into the fume hood 9 and enter the fume hood 10 by the fan 13, and then enter the flue gas treatment box 11 through the fume hood 10. The particulate impurities in the flue gas will be filtered when passing through the coarse filter plate 17 and the fine filter plate 18, and finally the harmful gases in the flue gas will be adsorbed by the activated carbon plate 19 before being discharged.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A robot for pipe welding, comprising a base (1), a welding robot body (2), and an outer frame (3), characterized in that: The base (1) is equipped with a welding robot body (2). An outer frame (3) is installed on one side of the base (1). A slag guide hopper (4) is installed inside the outer frame (3). A slag collection drawer (5) is installed directly below the slag guide hopper (4) inside the outer frame (3). Four wheels (6) are installed at the bottom of the slag collection drawer (5). Two rollers (7) are installed on the outer frame (3). A baffle (8) is installed on the outer frame (3). A fume hood (9) is installed on the baffle (8). A fume hood (9) is connected to a fume pipe (10). The other end of the fume pipe (10) is connected to a flue gas treatment box (11) located on one side of the outer frame (3). A coarse filter plate (17), a fine filter plate (18), and an activated carbon plate (19) are installed inside the flue gas treatment box (11). A fan (13) is installed on the wall of the flue gas treatment box (11).

2. The robot for pipe welding according to claim 1, characterized in that: The drawer door panel of the slag collection drawer (5) is equipped with a latch (16), which engages with a hook (15) installed on the outer frame (3).

3. The robot for pipe welding according to claim 1, characterized in that: The coarse filter plate (17), fine filter plate (18), activated carbon plate (19), and fan (13) are arranged sequentially from front to back along the flue gas flow direction.

4. The robot for pipe welding according to claim 1, characterized in that: The coarse filter plate (17), fine filter plate (18) and activated carbon plate (19) are inserted into the flue gas treatment box (11) from above, and slots (20) that are compatible with the coarse filter plate (17), fine filter plate (18) and activated carbon plate (19) are installed on the bottom surface of the flue gas treatment box (11).

5. A robot for pipe welding according to claim 1, characterized in that: The front end of the flue gas treatment box (11) is equipped with a dust removal door panel (12). The upper part of the dust removal door panel (12) is hinged to the flue gas treatment box (11), and the lower part of the dust removal door panel (12) is fixed to the flue gas treatment box (11) by screws.

6. The robot for pipe welding according to claim 1, characterized in that: The slag collection drawer (5) has a handle (14) installed on the drawer door panel.

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