Spot welding device for electronic chip machining
By introducing a dust collection system and a multi-stage filtration device into the spot welding equipment, the problem of scattering of flue gas and waste debris has been solved, achieving effective filtration and collection, protecting worker health and improving the environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU ASEN SEMICON CO LTD
- Filing Date
- 2025-02-19
- Publication Date
- 2026-05-12
AI Technical Summary
Existing spot welding equipment used in electronic chip processing cannot filter and collect the fumes and debris generated during welding, causing welding slag or fumes to scatter everywhere, affecting workers' health and the environment.
A spot welding device was designed, comprising a vacuum fan, a vacuum pipe, a U-shaped pipe, a conveying pipe, a vacuum hood, a polyester non-woven filter plate, a wood pulp fiber filter paper, and an activated carbon adsorption filter element plate, for filtering and collecting flue gas and waste. The vacuum fan transports the flue gas and waste to the collection frame, and the filter plate and filter element plate are used for multi-stage filtration.
It achieves effective filtration and collection of flue gas and waste materials, prevents welding slag from scattering, protects workers' health, improves the working environment, and facilitates cleaning.
Smart Images

Figure CN224222969U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to devices in the field of laser welding machines, and more particularly to a spot welding device for electronic chip processing. Background Technology
[0002] Integrated circuits, abbreviated as IC, or microcircuits, microchips, wafers / chips, are a way to miniaturize circuits (mainly including semiconductor devices, but also passive components, etc.) in electronics. They are often manufactured on the surface of semiconductor wafers. Electronic chips require spot welding equipment during production.
[0003] Currently available spot welding equipment for electronic chip processing cannot filter or collect the fumes and debris generated during spot welding. This causes welding slag or fumes to scatter everywhere, affecting the health of nearby workers and making it difficult to clean up. Direct discharge also impacts the surrounding environment. Utility Model Content
[0004] The purpose of this utility model is to provide a spot welding device for electronic chip processing, to solve the problem that the fumes and waste generated during spot welding cannot be filtered and collected, causing welding slag or fumes to scatter everywhere, affecting the health of nearby workers, and making cleanup difficult; direct discharge also affects the surrounding environment. The various technical effects of the preferred technical solutions provided by this utility model are detailed below.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] This utility model provides a spot welding device for electronic chip processing, comprising: an operating table, a side plate mounted on the upper left side of the operating table, an mounting plate mounted on the upper right side of the side plate, a cylinder mounted on the upper right side of the mounting plate, a laser welder mounted on the lower end of the cylinder through a piston rod passing through the lower end of the mounting plate, a spot welding vacuum adsorption stage mounted on the upper end of the operating table and below the laser welder, a dust extraction fan disposed at the left end of the inner cavity of the operating table, a dust extraction pipe connected to the upper end of the dust extraction fan, a U-shaped tube connected to the right side of the dust extraction pipe, and the upper end of the U-shaped tube passing through the upper left side of the operating table. A conveying pipe is connected to the side. The front right side and the front right side of the conveying pipe are connected to the upper end of the dust collection hood through the conduit. The right side of the dust collection fan is connected to the dust outlet pipe. The right side of the dust outlet pipe passes through the right side of the connecting plate. The lower and upper ends of the connecting plate are fixed to the upper and lower ends of the inner cavity of the operating table. A collection frame is provided at the lower right end of the connecting plate. A polyester non-woven fabric filter plate is vertically arranged on the right side of the connecting plate and on the right side of the collection frame. A wood pulp fiber filter paper is provided on the right side of the polyester non-woven fabric filter plate. An air outlet pipe is opened on the right side of the operating table. An activated carbon adsorption filter plate is provided in the inner cavity of the air outlet pipe.
[0007] Preferably, a bracket is installed at the lower end of the vacuum cleaner fan, and the lower end of the bracket is connected and fixed to the left side of the lower end of the operating table cavity.
[0008] Preferably, the lower end of the operating table is welded with support feet around its perimeter, and the lower end of the support feet is attached with an anti-slip pad.
[0009] Preferably, both sides of the front of the control panel are equipped with hinged doors.
[0010] Preferably, the polyester nonwoven filter board and the wood pulp fiber filter board are provided with positioning grooves at their upper and lower ends, and a positioning block is slidably connected to the inner cavity of the positioning groove, and the outer side of the positioning block is fixed to the upper end of the inner cavity of the operating table.
[0011] Preferably, the upper and lower ends of the polyester nonwoven filter plate and the wood pulp fiber filter paper are in contact with the upper and lower ends of the inner cavity of the operating table.
[0012] The beneficial effects of the spot welding device for electronic chip processing provided by this utility model are: compared with the original spot welding device, the fumes and waste generated during spot welding can be filtered and collected, which will not cause welding slag or fumes to fly around, nor will it affect the health of surrounding workers. It is also easy to clean up, and direct discharge will not affect the surrounding environment. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a spot welding device for electronic chip processing according to this utility model.
[0014] Figure 2 This is a left-side sectional view of the operating table structure of a spot welding device for electronic chip processing according to this utility model.
[0015] Figure 3 This is a top left view of the operating table structure of a spot welding device for electronic chip processing according to this utility model.
[0016] In the diagram: 1. Operating table; 2. Side panel; 3. Mounting plate; 4. Cylinder; 5. Laser welder; 6. Spot welding vacuum adsorption table; 7. Dust extraction fan; 8. Dust outlet pipe; 9. Connecting plate; 10. Dust extraction pipe; 11. Polyester non-woven filter plate; 12. Wood pulp fiber filter paper; 13. Air outlet pipe; 14. Activated carbon adsorption filter plate; 15. Collection frame; 16. Conveying pipe; 17. Dust extraction hood; 18. Positioning groove; 19. Box door; 20. U-shaped pipe. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0018] The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. In the drawings, the same reference numerals indicate the same or corresponding technical features. The drawings are for illustrative purposes only and are not necessarily drawn to scale.
[0019] See Figure 1 , Figure 2 and Figure 3 As shown in the figure, a spot welding device for electronic chip processing includes: an operating table 1, a side plate 2 mounted on the upper left side of the operating table 1, an mounting plate 3 mounted on the upper right side of the side plate 2, a cylinder 4 mounted on the upper right side of the mounting plate 3, a laser welder 5 mounted on the lower end of the cylinder 4 through a piston rod passing through the lower end of the mounting plate 3, a spot welding vacuum adsorption stage 6 mounted on the upper end of the operating table 1 and below the laser welder 5, a dust extraction fan 7 installed on the left side of the inner cavity of the operating table 1, a dust extraction pipe 10 connected to the upper end of the dust extraction fan 7, a U-shaped pipe 20 connected to the right side of the dust extraction pipe 10, and the upper end of the U-shaped pipe 20 passing through the upper left side of the operating table 1 and connected to a conveyor belt. The conveying pipe 16 has a dust collection hood 17 connected to the front right side and the upper end of the conveying pipe 16 via a conduit. The dust collection fan 7 has a dust outlet pipe 8 connected to the right side. The dust outlet pipe 8 passes through the right side of the connecting plate 9. The lower and upper ends of the connecting plate 9 are fixed to the upper and lower ends of the inner cavity of the operating table 1. A collection frame 15 is provided at the lower right end of the connecting plate 9. A polyester non-woven fabric filter plate 11 is vertically provided on the right side of the connecting plate 9 and on the right side of the collection frame 15. A wood pulp fiber filter paper 12 is provided on the right side of the polyester non-woven fabric filter plate 11. An air outlet pipe 13 is provided on the right side of the operating table 1. An activated carbon adsorption filter plate 14 is provided in the inner cavity of the air outlet pipe 13.
[0020] Furthermore, a bracket is installed at the lower end of the vacuum cleaner 7, and the lower end of the bracket is connected and fixed to the left side of the lower end of the inner cavity of the operating table 1.
[0021] In this embodiment, the operator places the electronic chip to be welded on the spot welding vacuum adsorption stage 6, and then starts the cylinder 4, laser welder 5 and dust extraction fan 7 in sequence through the peripheral controller. The cylinder 4 drives the laser welder 5 to move up or down to weld and fix the electronic chip to be welded. A large amount of smoke or waste will be generated during welding.
[0022] Furthermore, support feet are welded around the lower end of the operating table 1, and anti-slip pads are attached to the lower end of the support feet.
[0023] In this embodiment, the dust extraction fan 7 simultaneously transports the fumes and flying debris generated during welding through the dust extraction pipe 10, U-shaped pipe 20, conveying pipe 16 and dust extraction hood 17 to one side of the connecting plate 9 inside the operating table 1 via the dust extraction pipe 8. Impurities and waste particles fall into the collection frame 15, and the airflow is filtered and blocked by the polyester non-woven filter plate 11 and the wood pulp fiber filter paper 12.
[0024] Furthermore, both sides of the front of the control panel 1 are equipped with hinged doors 19.
[0025] In this embodiment, the polyester nonwoven filter plate 11 has excellent fire resistance, which can effectively reduce the occurrence of fire accidents. It also has good high temperature resistance, making it suitable for spot welding filtration operations in high temperature environments. The internal fiber structure provides good filtration efficiency, which can capture tiny particles. The filtration accuracy can range from a few micrometers to several hundred micrometers.
[0026] Furthermore, both the upper and lower ends of the polyester nonwoven filter plate 11 and the wood pulp fiber filter paper plate 12 are provided with positioning grooves 18, and positioning blocks are slidably connected to the inner cavity of the positioning groove 18, and the outer side of the positioning block is fixed to the upper end of the inner cavity of the operating table 1.
[0027] In this embodiment, the wood pulp fiber filter paper 12 can intercept tiny particles such as dust, debris, and bacteria in the air, improve indoor air quality, and has a certain adsorption capacity to remove odors and harmful gases from the airflow. The filtered airflow is discharged after being filtered through the air outlet pipe 13 and the activated carbon adsorption filter plate 14.
[0028] Furthermore, the upper and lower ends of the polyester nonwoven filter plate 11 and the wood pulp fiber filter paper plate 12 are in contact with the upper and lower ends of the inner cavity of the operating table 1.
[0029] In this embodiment, the activated carbon adsorption filter plate 14 serves as a secondary filter for the airflow that needs to be discharged from the operating table 1, preventing impurities remaining in the airflow from being directly discharged and affecting the surrounding working environment. When the filter components need to be cleaned, the box door 19 can be opened to clean and maintain the components inside the operating table 1, and the waste collected in the collection box 15 can also be collected and cleaned in a unified manner.
[0030] During operation, the operator places the electronic chip to be welded on the spot welding vacuum adsorption table 6, and then sequentially starts the cylinder 4, laser welder 5, and dust extraction fan 7 via an external controller. The cylinder 4 drives the laser welder 5 to move up or down to weld and fix the electronic chip. Welding generates a large amount of smoke or debris. At the same time, the dust extraction fan 7 transports the smoke and flying debris generated during welding through the dust extraction pipe 10, U-shaped pipe 20, conveying pipe 16, and dust extraction hood 17 to one side of the connecting plate 9 inside the operating table 1 via the dust extraction pipe 8. Impurities and waste particles fall into the collection frame 15. The airflow is filtered and blocked by the polyester non-woven filter plate 11 and the wood pulp fiber filter paper 12. The polyester non-woven filter plate 11 has excellent fire resistance, which can effectively reduce the occurrence of fire accidents, and good high temperature resistance, making it suitable for high temperature environments. The spot welding filtration system utilizes an internal fiber structure that provides excellent filtration efficiency, capturing minute particles with a filtration precision ranging from a few micrometers to hundreds of micrometers. The wood pulp fiber filter paper 12 intercepts dust, debris, bacteria, and other tiny particles in the air, improving indoor air quality. It also possesses certain adsorption properties, removing odors and harmful gases from the airflow. The filtered airflow is then discharged after passing through the exhaust pipe 13 and the activated carbon adsorption filter plate 14. The activated carbon adsorption filter plate 14 serves as a secondary filter for the airflow that needs to be discharged from the operating table 1, preventing residual impurities in the airflow from being directly discharged and affecting the surrounding working environment. When cleaning the filter components is required, the cabinet door 19 can be opened to clean and maintain the components inside the operating table 1, and the debris collected in the collection frame 15 can also be collected and cleaned.
[0031] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A spot welding device for electronic chip processing, characterized in that, include: An operating table (1) is provided. A side plate (2) is installed on the upper left side of the operating table (1). An mounting plate (3) is installed on the upper right side of the side plate (2). A cylinder (4) is installed on the upper right side of the mounting plate (3). A laser welder (5) is installed on the lower end of the cylinder (4) through a piston rod that passes through the lower end of the mounting plate (3). A spot welding vacuum adsorption table (6) is installed on the upper end of the operating table (1) and below the laser welder (5). A dust collector (7) is provided on the left side of the inner cavity of the operating table (1). A dust collector (7) is connected to the upper end of the dust collector (7) through a dust collection pipe (10). A U-shaped pipe (20) is connected to the right side of the dust collection pipe (10). The upper end of the U-shaped pipe (20) passes through the upper left side of the operating table (1) through a conveying pipe (16). The front right side and the front right side of the feed pipe (16) are connected to the upper end of the dust collection hood (17) through the conduit. The right side of the dust collection fan (7) is connected to the dust outlet pipe (8). The right side of the dust outlet pipe (8) passes through the right side of the connecting plate (9). The lower and upper ends of the connecting plate (9) are fixed to the upper and lower ends of the inner cavity of the operating table (1). The lower right end of the connecting plate (9) is provided with a collection frame (15). The right side of the connecting plate (9) and the right side of the collection frame (15) is provided with a polyester non-woven filter plate (11). The right side of the polyester non-woven filter plate (11) is provided with a wood pulp fiber filter paper (12). The right side of the operating table (1) is provided with an air outlet pipe (13). The inner cavity of the air outlet pipe (13) is provided with an activated carbon adsorption filter plate (14).
2. The spot welding device for electronic chip processing according to claim 1, characterized in that: The lower end of the vacuum cleaner (7) is equipped with a bracket, and the lower end of the bracket is connected and fixed to the left side of the lower end of the inner cavity of the operating table (1).
3. The spot welding device for electronic chip processing according to claim 1, characterized in that: The operating table (1) has support feet welded around its lower end, and anti-slip pads are attached to the lower end of the support feet.
4. The spot welding device for electronic chip processing according to claim 1, characterized in that: The control panel (1) has hinged doors (19) on both sides of its front.
5. The spot welding device for electronic chip processing according to claim 1, characterized in that: The polyester nonwoven filter plate (11) and the wood pulp fiber filter paper plate (12) are provided with positioning grooves (18) at their upper and lower ends. The positioning groove (18) is slidably connected to a positioning block, and the outer side of the positioning block is fixed to the upper end of the inner cavity of the operating table (1).
6. The spot welding apparatus for electronic chip processing according to claim 1, characterized in that: The upper and lower ends of the polyester nonwoven filter plate (11) and the wood pulp fiber filter paper plate (12) are in contact with the upper and lower ends of the inner cavity of the operating table (1).