Reversing mechanism for continuous full-automatic line welding mechanism of buzzer
By designing the reversing mechanism of the buzzer-based continuous fully automatic wire welding mechanism, the problems of low workpiece turning efficiency and insufficient precision were solved, achieving efficient and accurate workpiece turning, reducing equipment change costs, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI SANDELI AUTOMATION TECH CO LTD
- Filing Date
- 2025-04-15
- Publication Date
- 2026-04-28
AI Technical Summary
Existing buzzer wire bonding technology suffers from low workpiece turning efficiency, insufficient turning accuracy, and poor equipment applicability, resulting in low production efficiency and unstable product quality.
A reversing mechanism for a continuous fully automatic wire bonding mechanism for buzzers was designed, including a support base, a longitudinal drive assembly, a limiting assembly, an adapter plate, a steering assembly, and a clamping assembly. The longitudinal drive assembly drives the clamping assembly to move up and down, and a rotary cylinder is used to achieve rapid and accurate rotation of the workpiece. The limiting assembly and limiting groove ensure stability and adapt to buzzers of different specifications.
It improves the efficiency and accuracy of workpiece turning, reduces equipment change costs, enhances the applicability and flexibility of the equipment, reduces manual intervention, and improves production efficiency and product quality stability.
Smart Images

Figure CN224169120U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of buzzer manufacturing technology, and more specifically, it relates to a reversing mechanism for a continuous fully automatic wire bonding mechanism for buzzers. Background Technology
[0002] With the continuous development of automation technology, fully automatic wire bonding equipment has been gradually applied to the field of buzzer manufacturing, which has greatly improved production efficiency and welding quality. However, in the fully automatic wire bonding process, the common practice is to first weld one end of the coil. After the welding work at one end is completed, the automated welding process needs to be paused, the workpiece is removed from the welding station, and it is manually placed back into the initial position so that the other end of the coil can be welded.
[0003] Traditional wire bonding methods have many drawbacks. First, the high degree of manual involvement leads to low production efficiency and unnecessarily extends the welding cycle. Second, errors are inevitable during the manual placement of workpieces, which not only affect the welding accuracy but may also increase the product defect rate. Furthermore, as the scale of production expands, the reliance on manual operation will further increase production costs and bring greater uncertainty to product quality.
[0004] To address the aforementioned issues, a reversing mechanism for a continuous fully automatic wire bonding mechanism using a buzzer is proposed. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] In view of the problems existing in the prior art, this utility model provides a reversing mechanism for a continuous fully automatic wire bonding mechanism for buzzers, so as to solve the problems of low workpiece turning efficiency, insufficient turning accuracy and poor equipment applicability in the existing buzzer wire bonding technology mentioned in the background art.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a reversing mechanism for a continuous fully automatic wire bonding mechanism with a buzzer, including a support base, a horizontal plate fixedly installed at the top of the support base, a longitudinal drive component fixedly installed on the horizontal plate, a limit component fixedly installed at the bottom of the longitudinal drive component, a transition plate fixedly installed on the limit component, a steering component fixedly installed on the transition plate, and a clamping component fixedly installed at the bottom of the steering component;
[0009] The longitudinal drive component is used to drive the clamping component to move up and down to adapt to the workpiece to be clamped.
[0010] The limiting component is used to stabilize the vertical movement of the longitudinal drive component.
[0011] The present invention is further configured such that the support base is an L-shaped base, and a first mounting hole is provided on one side of the support base, and the limiting component is fixedly installed on one side of the support base by bolts matching and matching the first mounting hole;
[0012] The support base has a first fixing hole at its bottom, and the first fixing hole is oblong in shape.
[0013] The present invention is further provided that a second mounting hole is provided at the top of the support base;
[0014] A second fixing hole is provided through one side of the top of the horizontal plate, and the second fixing hole is waist-shaped.
[0015] The present invention is further configured such that the longitudinal driving component includes a telescopic cylinder fixedly installed on the side of the horizontal plate away from the second fixing hole, and the telescopic cylinder is provided with a telescopic rod that penetrates the horizontal plate and extends below it, and the end of the telescopic rod away from the telescopic cylinder is fixedly connected to the top of the limiting component.
[0016] The present invention is further configured such that the limiting component includes a limiting slide rail fixedly installed on one side of the support base, and a slide table slidably installed on the limiting slide rail, wherein the top of the slide table is fixedly connected to the end of the telescopic rod away from the telescopic cylinder;
[0017] A connecting plate is fixedly installed at the bottom of the slide, and the connecting plate and the slide are arranged perpendicularly.
[0018] The present invention is further configured such that a third fixing hole is provided on the adapter plate, and the third fixing hole is oblong in shape;
[0019] A third mounting hole is provided on the side of the top of the connecting plate away from the slide table, and the third mounting hole corresponds to the third fixing hole.
[0020] The present invention is further configured such that the steering component is a rotary cylinder, and the rotary table of the rotary cylinder and the clamping component are fixedly connected.
[0021] The present invention is further configured such that the clamping assembly includes a clamping cylinder fixedly installed on the rotary cylinder rotating table, and a gripper disposed on the clamping cylinder;
[0022] The gripper is fixedly equipped with a clamping component for clamping the workpiece.
[0023] The present invention is further configured such that a limiting groove is provided on one side of the support base, and the limiting groove and the limiting slide rail are slidably matched.
[0024] (III) Beneficial Effects
[0025] Compared with the prior art, this utility model provides a reversing mechanism for a continuous fully automatic wire bonding mechanism with a buzzer, which has the following beneficial effects:
[0026] 1. This utility model can quickly drive the clamping component to move up and down by setting the longitudinal drive component, adapt to the workpiece to be clamped, reduce waiting time, and at the same time use a rotary cylinder as a steering component to realize the rapid and accurate rotation of the workpiece, thereby improving the efficiency of the entire steering process.
[0027] 2. This utility model ensures the stability of the telescopic rod during its downward movement by setting a limiting component, avoiding swaying and thus ensuring the accuracy of steering. At the same time, the limiting groove on the support base matches the limiting slide rail, further enhancing the stability of the entire reversing mechanism and ensuring the precise execution of steering actions.
[0028] 3. The clamping components of the clamping assembly in this utility model can be replaced according to the workpiece model, which improves the equipment's adaptability to buzzers of different specifications. At the same time, the adjustable fixing holes and mounting holes between the adapter plate and the connecting plate allow the adapter plate to be replaced to adapt to new layout requirements when the equipment design is changed, reducing design change costs and enhancing the flexibility and applicability of the equipment. Attached Figure Description
[0029] Figure 1 A schematic diagram of the overall structure of the reversing mechanism used in the continuous fully automatic wire bonding mechanism for the buzzer.
[0030] Figure 2 This is an exploded structural diagram of the support base, horizontal plate, longitudinal drive assembly, and limiting assembly.
[0031] Figure 3 This is a structural diagram of the adapter plate, steering assembly, and clamping assembly.
[0032] In the diagram: 1. Support base; 101. First mounting hole; 102. First fixing hole; 103. Second mounting hole; 104. Limiting groove; 2. Horizontal plate; 201. Second fixing hole; 3. Longitudinal drive assembly; 301. Telescopic cylinder; 302. Telescopic rod; 4. Limiting assembly; 401. Limiting slide rail; 402. Slide table; 403. Connecting plate; 404. Third mounting hole; 5. Adapter plate; 501. Third fixing hole; 6. Steering assembly; 7. Clamping assembly; 701. Clamping cylinder; 702. Gripper; 703. Clamping component. Detailed Implementation
[0033] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0034] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0035] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0036] For examples, please refer to Figure 1 - Figure 3 The reversing mechanism of the continuous fully automatic wire bonding mechanism for buzzers includes a support base 1, and a horizontal plate 2 is fixedly installed on the top of the support base 1. A longitudinal drive component 3 is fixedly installed on the horizontal plate 2, and a limit component 4 is fixedly installed at the bottom of the longitudinal drive component 3. A transition plate 5 is fixedly installed on the limit component 4, and a steering component 6 is fixedly installed on the transition plate 5. A clamping component 7 is fixedly installed at the bottom of the steering component 6.
[0037] The longitudinal drive component 3 is used to drive the clamping component 7 to move up and down to adapt to the workpiece to be clamped.
[0038] The limiting component 4 is used to stabilize the vertical movement of the longitudinal drive component 3.
[0039] In the fully automated wire bonding process for buzzers, the buzzer coil needs to be welded to both ends. Therefore, after welding one end of the coil, the workpiece needs to be turned by a reversing mechanism so that the subsequent process can weld the other end of the coil on the workpiece.
[0040] Specifically, after one end of the coil is welded, the workpiece moves to the bottom of the reversing mechanism. The longitudinal drive component 3 pushes the limiting component 4 to move down. The limiting component 4 drives the steering component 6 and the clamping component 7 to move down through the adapter plate 5. Then the clamping component 7 clamps the workpiece and the steering component 6 rotates the workpiece, so that the other unwelded wire end moves to the corresponding position for welding in the subsequent process.
[0041] The support base 1 is an L-shaped base, and a first mounting hole 101 is provided on one side of the support base 1. The limiting component 4 is fixedly installed on one side of the support base 1 by bolts matching and matching the first mounting hole 101.
[0042] The support base 1 has a first fixing hole 102 at its bottom, and the first fixing hole 102 is oblong in shape.
[0043] The first fixing hole 102 is oblong, which allows it to be adjustable during installation.
[0044] The support base 1 has a second mounting hole 103 at its top;
[0045] A second fixing hole 201 is provided through one side of the top of the horizontal plate 2, and the second fixing hole 201 is waist-shaped.
[0046] The horizontal plate 2 and the support base 1 are arranged vertically. There are two second mounting holes 103 and two second fixing holes 201, which are symmetrically distributed. Bolts pass through the second fixing holes 201 and the second mounting holes 103 to fix and connect them, so as to install the horizontal plate 2.
[0047] The longitudinal drive assembly 3 includes a telescopic cylinder 301 fixedly installed on the side of the horizontal plate 2 away from the second fixing hole 201, and a telescopic rod 302 is provided on the telescopic cylinder 301 that penetrates the horizontal plate 2 and extends to its lower part. The end of the telescopic rod 302 away from the telescopic cylinder 301 is fixedly connected to the top of the limiting assembly 4.
[0048] The telescopic cylinder 301 is fixedly installed on the horizontal plate 2 and located above the limiting component 4, and is fixedly connected to the limiting component 4. This allows the telescopic cylinder 301 to maintain the stability of the telescopic rod 302 when it extends, and prevents the contact area between the telescopic rod 302 and the telescopic cylinder 301 from becoming smaller and causing swaying.
[0049] The limiting component 4 includes a limiting slide rail 401 fixedly installed on one side of the support base 1, and a slide table 402 slidably installed on the limiting slide rail 401. The top of the slide table 402 is fixedly connected to the end of the telescopic rod 302 away from the telescopic cylinder 301.
[0050] A connecting plate 403 is fixedly installed at the bottom of the slide table 402, and the connecting plate 403 and the slide table 402 are arranged perpendicularly.
[0051] The adapter plate 5 has a third fixing hole 501, and the third fixing hole 501 is oblong in shape;
[0052] A third mounting hole 404 is provided on the side of the top of the connecting plate 403 away from the slide table 402, and the third mounting hole 404 corresponds to the third fixing hole 501.
[0053] When design changes occur during the design process of the fully automatic wire bonding equipment with buzzer, the position of the steering component 6 can be adjusted by replacing the adapter plate 5 to adapt to the design changes of the fully automatic wire bonding equipment with buzzer, thereby ensuring the steering of the workpiece gripper. The operation is simple and convenient, and the design change cost is low.
[0054] The steering assembly 6 is a rotary cylinder, and the rotary cylinder's rotary table and clamping assembly 7 are fixedly connected.
[0055] The clamping assembly 7 includes a clamping cylinder 701 fixedly mounted on the rotary cylinder turntable, and a gripper 702 disposed on the clamping cylinder 701.
[0056] A clamping element 703 for clamping workpieces is fixedly mounted on the gripper 702. The clamping element 703 can be replaced according to the model of the workpiece, thereby improving the applicability of the equipment.
[0057] A limiting groove 104 is provided on one side of the support base 1, and the limiting groove 104 and the limiting slide rail 401 are slidably matched.
[0058] The limiting groove 104 is located in the middle of one side of the support base 1. The limiting groove 104 limits the limiting slide rail 401, so that the limiting slide rail 401 has good stability after installation. At the same time, the sliding guide of the limiting slide rail 401 and the slide table 402 enables the lowering component to move down stably, so that the clamping component 7 can accurately clamp the workpiece on the workstation.
[0059] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A reversing mechanism for a continuous fully automatic wire bonding mechanism using a buzzer, characterized by: It includes a support base (1), and a horizontal plate (2) is fixedly installed on the top of the support base (1). A longitudinal drive component (3) is fixedly installed on the horizontal plate (2), and a limit component (4) is fixedly installed at the bottom of the longitudinal drive component (3). A transition plate (5) is fixedly installed on the limit component (4), and a steering component (6) is fixedly installed on the transition plate (5). A clamping component (7) is fixedly installed at the bottom of the steering component (6). The longitudinal drive component (3) is used to drive the clamping component (7) to move up and down to adapt to the workpiece to be clamped; The limiting component (4) is used to stabilize the vertical movement of the longitudinal drive component (3).
2. The reversing mechanism for the continuous fully automatic wire bonding mechanism of the buzzer as described in claim 1, characterized in that: The support base (1) is an L-shaped base, and a first mounting hole (101) is provided on one side of the support base (1). The limiting component (4) is fixedly installed on one side of the support base (1) by bolts matching the first mounting hole (101). The support base (1) has a first fixing hole (102) at its bottom, and the first fixing hole (102) is waist-shaped.
3. The reversing mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 2, characterized in that: The support base (1) has a second mounting hole (103) at its top end; The top side of the horizontal plate (2) is provided with a second fixing hole (201), and the second fixing hole (201) is waist-shaped.
4. The reversing mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 3, characterized in that: The longitudinal drive assembly (3) includes a telescopic cylinder (301) fixedly installed on the side of the horizontal plate (2) away from the second fixing hole (201), and the telescopic cylinder (301) is provided with a telescopic rod (302) that penetrates the horizontal plate (2) and extends to its lower part. The end of the telescopic rod (302) away from the telescopic cylinder (301) is fixedly connected to the top of the limiting assembly (4).
5. The reversing mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 4, characterized in that: The limiting component (4) includes a limiting slide rail (401) fixedly installed on one side of the support base (1) and a slide table (402) slidably installed on the limiting slide rail (401). The top of the slide table (402) is fixedly connected to the end of the telescopic rod (302) away from the telescopic cylinder (301). A connecting plate (403) is fixedly installed at the bottom of the slide (402), and the connecting plate (403) and the slide (402) are arranged perpendicularly.
6. The reversing mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 5, characterized in that: The adapter plate (5) is provided with a third fixing hole (501), and the third fixing hole (501) is provided in an oblong shape; The top of the connecting plate (403) is provided with a third mounting hole (404) on the side away from the slide (402), and the third mounting hole (404) corresponds to the third fixing hole (501).
7. The reversing mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 6, characterized in that: The steering assembly (6) is a rotary cylinder, and the rotary cylinder's rotary table and clamping assembly (7) are fixedly connected.
8. The reversing mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 7, characterized in that: The clamping assembly (7) includes a clamping cylinder (701) fixedly mounted on the rotary cylinder turntable, and a gripper (702) disposed on the clamping cylinder (701); A clamping element (703) for clamping the workpiece is fixedly installed on the gripper (702).
9. The reversing mechanism for the continuous fully automatic wire bonding mechanism of the buzzer according to claim 8, characterized in that: The support base (1) has a limiting groove (104) on one side, and the limiting groove (104) and the limiting slide rail (401) slide together.