Aluminum plate surface treatment device

Abstract

The utility model discloses an aluminum plate surface treatment device, and belongs to the field of metal surface treatment. An aluminum plate surface treatment device comprises a soaking box and mounting frames symmetrically mounted on the soaking box, and further comprises polishing assemblies arranged on the mounting frames, the polishing assemblies are used for polishing the surface of an aluminum plate, the polishing assemblies are symmetrically arranged and slidably connected to transverse rods of the soaking box, and rectangular plates are fixedly mounted on the transverse rods. Under the action of the double-end driving motor, one output end is used for driving the first clamping plate to turn over an aluminum plate, under the output action of the other output end, a first bevel gear, a second bevel gear, a two-way screw and a movable block are matched, a second clamping plate is moved through a first sliding block, and the aluminum plate can be turned over. By means of the clamping device, the side edge of the aluminum plate can be fastened and clamped, the aluminum plate can be turned over, the clamping stability is effectively improved, and the production and machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of metal surface treatment technology, and in particular to an aluminum plate surface treatment device. Background Technology

[0002] Aluminum sheet refers to aluminum materials with a thickness of 0.2mm to 500mm, a width of 200mm or more, and a length of 16m or less. Alternatively, aluminum with a thickness of less than 0.2mm is called aluminum material, and aluminum with a width of less than 200mm is called strip or bar.

[0003] The processing of aluminum plates involves many steps, such as polishing and sandblasting, to improve the surface quality. However, rust and stains may remain on the surface during processing, necessitating immersion. However, post-immersion treatment presents several challenges. For instance, the aluminum plate may become unstable during grinding, and while both sides require grinding, manual flipping is often used, resulting in poor grinding efficiency. Larger aluminum plates cannot be flipped quickly. Furthermore, impurities can enter the immersion tank during grinding, and current methods often fail to effectively remove these impurities. Therefore, we urgently need an aluminum plate surface treatment device to address these issues. Utility Model Content

[0004] The purpose of this invention is to solve the problem in the existing technology of improving the clamping force and stability of the corresponding aluminum plate, enabling rapid flipping, thereby improving grinding efficiency, and cleaning impurities in the soaking tank, and to propose an aluminum plate surface treatment device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An aluminum plate surface treatment device includes an immersion tank and mounting frames symmetrically mounted on the immersion tank. The device further includes: a grinding assembly on the mounting frame for grinding the surface of the aluminum plate; and crossbars symmetrically arranged and slidably connected to the immersion tank. A rectangular plate is fixedly mounted on the crossbar, and a dual-head drive motor is fixedly mounted on the rectangular plate. A clamping plate is fixedly mounted at one end of the dual-head drive motor. A second clamping plate is slidably connected to the crossbar. The first and second clamping plates are used to clamp the sides of the aluminum plate.

[0007] In order to better drive the crossbar to move, preferably, the soaking tank is symmetrically provided with an electric guide rail, wherein the output end of the electric guide rail is fixedly installed with the crossbar, and a hydraulic cylinder is symmetrically installed on the crossbar. The output end of the hydraulic cylinder passes downward and is fixedly installed with the rectangular plate. The hydraulic cylinder is used to drive the rectangular plate to move linearly.

[0008] In order to better clamp the aluminum plate, preferably, the clamping plate is provided with rectangular grooves symmetrically, wherein one end of the spring assembly is fixedly installed in the rectangular groove, and the other end of the spring assembly is fixedly installed with an auxiliary clamping plate. Limiting rods are symmetrically installed on both the clamping plate and the auxiliary clamping plate.

[0009] In order to move the auxiliary clamping plate, preferably, a bevel gear one is fixedly installed on the other end of the dual-head drive motor, and a bevel gear two is symmetrically meshed on the bevel gear one. One end of a bidirectional screw is fixedly installed on the bevel gear two, and the other end of the bidirectional screw is rotatably connected to the rectangular plate through a bearing. A moving block is threadedly connected to the bidirectional screw.

[0010] To better limit the aluminum plate, preferably, the rectangular plate is symmetrically provided with elongated grooves, wherein a slider is slidably connected in the elongated groove, the slider is fixedly installed with the moving block, the slider is fixedly installed with the clamping plate, and the clamping plate is symmetrically installed with limit rods.

[0011] To provide stability for the placement of the aluminum plate, preferably, a second hydraulic cylinder is fixedly installed in the soaking tank, wherein a support plate is fixedly installed at the output end of the second hydraulic cylinder, and a buffer pad is fixedly installed on the upper surface of the support plate, the buffer pad being used to provide elastic support when the aluminum plate is polished.

[0012] To clean impurities inside the soaking tank, a filter tank is preferably fixedly installed on the soaking tank. A water pump is fixedly installed inside the filter tank, with the input end of the water pump extending into the soaking tank and the output end of the water pump located inside the filter tank. A filter plate is fixedly installed inside the filter tank. A one-way valve is also installed inside the soaking tank, with the inlet of the one-way valve located inside the filter tank and the outlet of the one-way valve located inside the soaking tank.

[0013] To better polish the aluminum plate, preferably, the polishing assembly includes a hydraulic cylinder three, wherein the output end of the hydraulic cylinder three is fixedly mounted on a mounting plate through the mounting frame, and the fixed plate is also fixedly mounted to the movable end of the mounting frame via a support telescopic rod.

[0014] In order to move and grind the surface of the aluminum plate, a second electric guide rail is fixedly installed on the fixed plate, and a U-shaped frame is fixedly installed at the output end of the second electric guide rail. A grinding roller is connected to the U-shaped frame through a drive motor.

[0015] Compared with the prior art, the present invention provides an aluminum plate surface treatment device, which has the following beneficial effects:

[0016] 1. This aluminum plate surface treatment device, driven by a dual-head drive motor, uses one output end to drive the clamping plate one to achieve the flipping of the aluminum plate. Under the output action of the other output end, in conjunction with the cooperation of bevel gear one, bevel gear two, bidirectional screw, and moving block, and through the movement of the slider one clamping plate two, it achieves the tight clamping of the side of the aluminum plate and can achieve the flipping of the aluminum plate, thereby effectively improving the clamping stability and improving the production and processing efficiency.

[0017] 2. The aluminum plate surface treatment device, through the design of the buffer pad on the support plate, supports the aluminum plate and provides a certain buffering efficiency during the grinding process, ensuring the stability of the aluminum plate.

[0018] 3. This aluminum plate surface treatment device, through the design of the filter tank and in conjunction with the water pump, effectively extracts impurities from the soaking tank. By using the filter plate and the one-way valve, it achieves the filtration of impurities and the return of liquid in the soaking tank, thereby ensuring that there are no impurities left in the soaking tank and improving the production and processing precision.

[0019] The parts of this device not covered herein are the same as or can be implemented using existing technology. This utility model effectively provides a stable clamping of the corresponding aluminum plate and reduces the residue of impurities in the soaking tank. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of an aluminum plate surface treatment device proposed in this utility model;

[0021] Figure 2 This is a half-sectional schematic diagram of the structure of an aluminum plate surface treatment device proposed in this utility model;

[0022] Figure 3 This utility model proposes an aluminum plate surface treatment device. Figure 2 Enlarged structural diagram at point A in the middle;

[0023] Figure 4 This utility model proposes an aluminum plate surface treatment device. Figure 2 Enlarged structural diagram at point B;

[0024] Figure 5 This utility model proposes an aluminum plate surface treatment device. Figure 2 Enlarged structural diagram at point C;

[0025] Figure 6 This is a partial cross-sectional view of an aluminum plate surface treatment device proposed in this utility model;

[0026] Figure 7This utility model proposes an aluminum plate surface treatment device. Figure 6 Enlarged structural diagram at point D.

[0027] In the picture: 1. Immersion tank; 2. Mounting rack;

[0028] 3. Grinding components;

[0029] 4. Crossbar; 5. Rectangular plate;

[0030] 6. Dual-head drive motor; 61. Bevel gear one; 62. Bevel gear two; 63. Bidirectional screw; 64. Moving block; 65. Long slot; 66. Slider one; 67. Limiting rod two;

[0031] 7. Clamping plate 1; 71. Rectangular groove; 72. Spring assembly; 73. Auxiliary clamping plate; 74. Limiting rod 1;

[0032] 8. Clamping plate 2; 9. Electric guide rail 1; 10. Hydraulic cylinder 1; 11. Hydraulic cylinder 2; 12. Support plate; 13. Buffer pad; 14. Filter tank; 15. Water pump; 16. Filter plate; 18. Hydraulic cylinder 3; 19. Fixing plate; 20. Electric guide rail 2; 21. U-shaped frame; 22. Grinding roller. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0034] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] Example:

[0036] Reference Figures 1-7An aluminum plate surface treatment device includes an immersion tank 1 and a mounting frame 2 symmetrically mounted on the immersion tank 1. The device further includes a grinding assembly 3 mounted on the mounting frame 2. The grinding assembly 3 includes a hydraulic cylinder 18, wherein the output end of the hydraulic cylinder 18 passes through the mounting frame 2 and is fixedly mounted on a fixing plate 19. The fixing plate 19 is also fixedly mounted to the movable end of the mounting frame 2 via a support telescopic rod. An electric guide rail 20 is fixedly mounted on the fixing plate 19. A U-shaped frame 21 is fixedly mounted on the output end of the electric guide rail 20. A grinding roller 22 is rotatably connected inside the U-shaped frame 21 via a drive motor. The grinding assembly 3 is used to grind the surface of the aluminum plate.

[0037] The design of the grinding component 3 utilizes the output end of the hydraulic cylinder 3 18 to drive the fixed plate 19 downward, and cooperates with the support telescopic rod to support the fixed plate 19. It is driven by the electric guide rail 20, and combined with the drive motor to drive the rotation of the grinding roller 22, thereby realizing the vertical and horizontal displacement of the grinding roller 22, improving the mobility and portability of the grinding roller 22.

[0038] A crossbar 4 is symmetrically arranged and slidably connected to the soaking tank 1. An electric guide rail 9 is symmetrically arranged on the soaking tank 1. The output end of the electric guide rail 9 is fixedly installed on the crossbar 4. A hydraulic cylinder 10 is symmetrically installed on the crossbar 4. The output end of the hydraulic cylinder 10 passes downward and is fixedly installed on the rectangular plate 5. The hydraulic cylinder 10 is used to drive the rectangular plate 5 to move linearly.

[0039] The crossbar 4 moves via the electric guide rail 9, and the two sets of crossbars 4 can move relative to each other or in opposite directions.

[0040] A rectangular plate 5 is fixedly installed on the crossbar 4. A double-headed drive motor 6 is fixedly installed on the rectangular plate 5. A clamping plate 7 is fixedly installed at one end of the double-headed drive motor 6. Rectangular slots 71 are symmetrically opened in the clamping plate 7.

[0041] One end of a spring assembly 72 is fixedly installed in the rectangular groove 71, and an auxiliary clamping plate 73 is fixedly installed on the other end of the spring assembly 72. Limiting rods 74 are symmetrically installed on both the clamping plate 71 and the auxiliary clamping plate 73.

[0042] A bevel gear 61 is fixedly mounted on the other end of the dual-head drive motor 6. A bevel gear 62 is symmetrically meshed on the bevel gear 61. One end of a bidirectional screw 63 is fixedly mounted on the bevel gear 62, and the other end of the bidirectional screw 63 is rotatably connected to the rectangular plate 5 via a bearing. A moving block 64 is threaded onto the bidirectional screw 63. Elongated slots 65 are symmetrically formed on the rectangular plate 5.

[0043] Sliding slider 66 is slidably connected in the elongated groove 65. Sliding slider 66 is fixedly installed with moving block 64. Sliding slider 66 is fixedly installed with clamping plate 8. Limiting rods 67 are symmetrically installed on clamping plate 8. Clamping plate 8 is also slidably connected to crossbar 4. Clamping plate 7 and clamping plate 8 are used to clamp the side of aluminum plate.

[0044] A hydraulic cylinder 11 is fixedly installed in the soaking tank 1. A support plate 12 is fixedly installed at the output end of the hydraulic cylinder 11. A buffer pad 13 is fixedly installed on the upper surface of the support plate 12. The buffer pad 13 is used to provide elastic support when the aluminum plate is polished.

[0045] With the design of the buffer pad 13 on the support plate 12, the buffer pad 13 will support the aluminum plate and provide a certain buffering efficiency when the aluminum plate is being polished, thus ensuring the stability of the aluminum plate.

[0046] Driven by the dual-head drive motor 6, one output end drives the clamping plate 7 to flip the aluminum plate. The other output end, in conjunction with bevel gear 61, bevel gear 62, double-acting screw 63, and moving block 64, moves the clamping plate 8 via slider 66. This achieves secure clamping of the aluminum plate's sides and enables its flipping, effectively improving clamping stability and production efficiency.

[0047] A filter tank 14 is fixedly installed on the soaking tank 1. A water pump 15 is fixedly installed inside the filter tank 14, and the input end of the water pump 15 extends into the soaking tank 1. The output end of the water pump 15 is located inside the filter tank 14. A filter plate 16 is fixedly installed inside the filter tank 14. A one-way valve is also installed inside the soaking tank 1. The inlet of the one-way valve is located inside the filter tank 14, and the outlet of the one-way valve is located inside the soaking tank 1.

[0048] The design of the filter tank 14, in conjunction with the water pump 15, effectively extracts impurities from the soaking tank 1. The filter plate 16 and the one-way valve work together to filter impurities and reflux the liquid in the soaking tank 1, thereby ensuring that there are no impurities left in the soaking tank 1 and improving the precision of production and processing.

[0049] In this invention, the operator places the aluminum plate on the support plate 12 and drives the hydraulic cylinder 11 to move the support plate 12 downwards, thus completely submerging the aluminum plate in the soaking tank 1. After soaking for a period of time, the hydraulic cylinder 11 lifts the aluminum plate upwards. The dual-head drive motor 6 drives one end of the bevel gear 61, thereby driving the two sets of bevel gears 62 to rotate, which in turn drives the bidirectional screw 63 to rotate. When the bidirectional screw 63 rotates, the two sets of moving blocks 64 move in opposite directions, causing the clamping plate 8 on the slider 66 to expand outwards. At this time, the electric guide rails 9 on both sides drive the crossbar 4 to move, bringing the two sets of clamping plates 7 into contact with the side of the aluminum plate. After initial positioning, the end of the dual-head drive motor 6 with the bevel gear 61 reverses, causing the two moving blocks 64 to move relative to each other, thus causing the clamping plate 8 on the slider 66 to expand outwards. The second clamping plate 8 clamps the aluminum plate on both sides. At this time, the output end of the upper hydraulic cylinder 3 18 moves downward, thereby driving the fixed plate 19 to move downward until the grinding roller 22 contacts the aluminum plate. Then, the drive motor drives the grinding roller 22 to rotate and, together with the electric guide rail 20, drives the grinding roller 22 to move, thereby completing the grinding. When one side is finished grinding, the hydraulic cylinder 3 18 drives the grinding assembly 3 to reset, and the hydraulic cylinder 2 11 drives the support plate 12 to reset. The two clamping plates 2 8 move away from each other under the drive of the double-head drive motor 6, thereby moving away from the aluminum plate. At this time, the clamping plate 1 7 on the double-head drive motor 6 also clamps the side of the aluminum plate. The output ends of the two sets of double-head drive motors 6 and clamping plates 1 7 rotate simultaneously, thereby driving the aluminum plate to rotate simultaneously and complete the flipping action. Then, the above operation is repeated to complete the re-clamping and grinding of the aluminum plate.

[0050] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An aluminum plate surface treatment apparatus, comprising an immersion tank (1) and mounting brackets (2) symmetrically mounted on the immersion tank (1), characterized in that, Also includes: The mounting bracket (2) is provided with a grinding component (3), which is used to grind the surface of the aluminum plate; The crossbars (4) are symmetrically arranged and slidably connected inside the soaking tank (1). A rectangular plate (5) is fixedly installed on the crossbar (4), a double-head drive motor (6) is fixedly installed on the rectangular plate (5), a clamping plate (7) is fixedly installed at one end of the double-head drive motor (6), and a clamping plate (8) is slidably connected to the crossbar (4). The clamping plate (7) and the clamping plate (8) are used to clamp the side of the aluminum plate.

2. The aluminum plate surface treatment device according to claim 1, characterized in that, The soaking tank (1) is symmetrically provided with electric guide rails (9), the output end of the electric guide rails (9) is fixedly installed with the crossbar (4), and the crossbar (4) is symmetrically provided with hydraulic cylinders (10). The output end of the hydraulic cylinders (10) passes downward and is fixedly installed with the rectangular plate (5). The hydraulic cylinders (10) are used to drive the rectangular plate (5) to move linearly.

3. The aluminum plate surface treatment device according to claim 1, characterized in that, The clamping plate (7) is symmetrically provided with rectangular grooves (71), one end of a spring assembly (72) is fixedly installed in the rectangular groove (71), and the other end of the spring assembly (72) is fixedly installed with an auxiliary clamping plate (73). Limiting rods (74) are symmetrically installed on both the clamping plate (7) and the auxiliary clamping plate (73).

4. The aluminum plate surface treatment device according to claim 1, characterized in that, The other end of the dual-head drive motor (6) is fixedly mounted with a bevel gear one (61), and a bevel gear two (62) is symmetrically meshed on the bevel gear one (61). One end of a bidirectional screw (63) is fixedly installed on the bevel gear (62), and the other end of the bidirectional screw (63) is rotatably connected to the rectangular plate (5) through a bearing. A moving block (64) is threaded onto the bidirectional screw (63).

5. The aluminum plate surface treatment device according to claim 1, characterized in that, The rectangular plate (5) is symmetrically provided with elongated grooves (65). Among them, a slider 1 (66) is slidably connected in the elongated groove (65), the slider 1 (66) is fixedly installed with the moving block (64), the slider 1 (66) is fixedly installed with the clamping plate 2 (8), and the clamping plate 2 (8) is symmetrically installed with limit rods 2 (67).

6. The aluminum plate surface treatment device according to claim 1, characterized in that, It also includes a hydraulic cylinder two (11) that is fixedly installed inside the soaking tank (1). The output end of the hydraulic cylinder (11) is fixedly mounted with a support plate (12), and a buffer pad (13) is fixedly mounted on the upper surface of the support plate (12). The buffer pad (13) is used to provide elastic support when the aluminum plate is polished.

7. The aluminum plate surface treatment device according to claim 1, characterized in that, A filter tank (14) is installed on the side of the soaking tank (1). A water pump (15) is fixedly installed in the filter tank (14), and the input end of the water pump (15) extends into the soaking tank (1). The output end of the water pump (15) is located in the filter tank (14). A filter plate (16) is fixedly installed in the filter tank (14). A one-way valve is also installed in the soaking tank (1). The inlet of the one-way valve is located in the filter tank (14), and the outlet of the one-way valve is located in the soaking tank (1).

8. The aluminum plate surface treatment device according to claim 1, characterized in that, The grinding assembly (3) includes a hydraulic cylinder three (18), the output end of which is fixedly mounted on a mounting bracket (2) with a fixing plate (19). The fixing plate (19) is also fixedly mounted to the movable end of the mounting bracket (2) via a support telescopic rod.

9. The aluminum plate surface treatment device according to claim 8, characterized in that, An electric guide rail (20) is fixedly installed on the fixed plate (19). A U-shaped frame (21) is fixedly installed at the output end of the electric guide rail (20). A grinding roller (22) is connected to the U-shaped frame (21) through a drive motor.

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