Shaping equipment for sheet pearl wool

Abstract

The utility model discloses shaping equipment for sheet pearl wool, which relates to the technical field of pearl wool manufacturing and comprises a support, a heating box is fixedly mounted on one side of the top surface of the support 1, an edge rolling component is arranged in the heating box, an adhesive shaping component is fixedly mounted in the middle of the top surface of the support, and a cutting component is fixedly mounted on the other side of the top surface of the support. According to the utility model, raw materials are rolled up by aluminum-foil paper through the edge rolling assembly and are heated and fused to form pipes, so that the practicability is improved, and the automatic edge rolling capability is realized; through cooperation of the viscose sizing assembly and the cutting assembly, the rolled pipe can be conveniently bonded and pressed to be thin so as to form a sheet, meanwhile, the sheet is cut into sections according to a meter counter, the practicability is improved, and the capacity of automatically cutting and producing finished products is achieved; and finally, the problems of low production efficiency and low quality of the existing equipment mainly through manual production are solved.

Description

Technical Field

[0001] This utility model relates to the field of pearl cotton manufacturing technology, and in particular to a shaping device for thin pearl cotton sheets. Background Technology

[0002] Traditional EPE foam equipment is designed for single EPE foam material and lacks the capability to process composite materials such as advanced fiber aluminum foil paper and EPE foam. This often relies on manual labor, leading to inefficiency, increased material waste and labor costs, and higher costs in large-scale production. Existing equipment struggles to handle the complexity of composite structures, often requiring manual labor, resulting in low production efficiency, unstable quality control, and increased material waste. Furthermore, the rigidity of fiber aluminum foil paper and the softness of EPE foam, with their significant material differences, make the finished product prone to deformation and rebound without heat reinforcement. In large-scale production, the reliance on manual labor without specialized equipment extends production cycles, incurs additional labor costs, and hinders standardized operations. Therefore, this invention addresses these issues by improving existing equipment. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a shaping device for thin sheet pearl cotton.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a shaping device for thin sheet pearl cotton, including a bracket, a heating box is fixedly installed on one side of the top surface of the bracket, a rolling assembly is provided inside the heating box, an adhesive shaping assembly is fixedly installed in the middle of the top surface of the bracket, and a cutting assembly is fixedly installed on the other side of the top surface of the bracket.

[0005] Preferably, the rolling assembly includes a heating box, with multiple baffles obliquely fixed inside the heating box, multiple support columns evenly installed and fixed on the bottom surface inside the heating box, a support plate horizontally installed and fixed on the top surface of the support columns, and a feed inlet installed and fixed on the support plate.

[0006] Preferably, one end of the feed inlet penetrates the outer side of the heating box, and the other end of the feed inlet is connected to a rolling tube. The rolling tube has an arc-shaped guide groove inside, and the other end of the rolling tube is connected to a conveying pipe. The other end of the conveying pipe is connected to a discharge port.

[0007] Preferably, a heating spray gun is installed and fixed inside the heating box, and the other end of the heating spray gun is connected to a pressure stabilizing tank through an air pipe. The pressure stabilizing tank is installed and fixed on a bracket, and a blower is connected to one side of the pressure stabilizing tank.

[0008] Preferably, the adhesive setting component includes a controller, which is installed and fixed on one side of the heating box. One side of the controller is provided with adhesive wheels. There are two adhesive wheels in total, which are rotatably connected to the adhesive frame. The front end face of the adhesive frame is provided with a guide wheel. Below the guide wheel is a pressure wheel, which is rotatably connected to the adhesive frame. A setting cylinder is abutted below the pressure wheel.

[0009] Preferably, the cutting assembly includes a traction belt, which is mounted and fixed on a meter counter behind it. A cutting machine is provided on one side of the traction belt and the meter counter, and the cutting machine is mounted at a height on a bracket.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a rolling assembly to roll up aluminum foil paper to form raw materials and heat and melt the raw materials to form tubes, which improves practicality and realizes the ability to automatically roll. Furthermore, through the cooperation of the adhesive shaping assembly and the cutting assembly, it is easy to bond and press the rolled tubes to form thin sheets, and at the same time, it is cut into segments according to the meter counter, which improves practicality and realizes the ability to automatically cut and produce finished products. Finally, it solves the problem of low efficiency and quality of existing equipment that mainly relies on manual production. Attached Figure Description

[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0012] Figure 1 This is a three-dimensional schematic diagram of the overall appearance of the device proposed in this utility model;

[0013] Figure 2 This is a side view of the overall appearance of the device proposed in this utility model;

[0014] Figure 3 This is a top sectional view of the roll assembly structure proposed in this utility model;

[0015] Figure 4 This is a side sectional view of the roll assembly structure proposed in this utility model;

[0016] Figure 5 The present utility model proposes Figure 1 Enlarged diagram of part A in the middle.

[0017] The following are the components listed in the diagram: 1. Bracket; 2. Heating box; 3. Baffle; 4. Support column; 5. Support plate; 6. Feed inlet; 7. Rolled tube; 8. Conveying pipe; 9. Discharge outlet; 10. Heating spray gun; 11. Pressure stabilizing tank; 12. Blower; 13. Controller; 14. Adhesive roller; 15. Guide roller; 16. Pressure roller; 17. Shaping cylinder; 18. Traction belt; 19. Meter counter; 20. Cutting machine. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Example: See Figure 1-5 The present invention provides a shaping device for thin sheet pearl cotton, including a support 1, a heating box 2 fixedly installed on one side of the top surface of the support 1, a rolling assembly inside the heating box 2, an adhesive shaping assembly fixedly installed in the middle of the top surface of the support 1, and a cutting assembly fixedly installed on the other side of the top surface of the support 1. The modular design facilitates device maintenance and upgrades, and improves practicality.

[0020] In this utility model, to solve the problem of low efficiency and quality in existing equipment that mainly relies on manual production, the following technical solution is adopted: The rolling assembly includes a heating box 2, with multiple baffles 3 obliquely fixed inside the heating box 2. Multiple support columns 4 are evenly installed and fixed on the bottom surface inside the heating box 2. Support plates 5 are horizontally installed and fixed on the top surface of the support columns 4. A feed inlet 6 is installed and fixed on the support plate 5. One end of the feed inlet 6 penetrates the outer side of the heating box 2, and the other end of the feed inlet 6 is connected to a rolling tube 7. The rolling tube 7 has an arc-shaped guide groove inside, and the other end of the rolling tube 7 is connected to a conveying pipe 8. The other end of the conveying pipe 8 is connected to a discharge port 9. A heating spray gun 10 is installed and fixed inside the heating box 2. The other end of the heating spray gun 10 is connected to a pressure stabilizing tank 11 through an air pipe. The pressure stabilizing tank 11 is installed and fixed on a bracket 1. One side of the pressure stabilizing tank 11 is connected to a blower 12. Through the rolling assembly... The aluminum foil is rolled up to form a tube by heating and melting the raw material. This improves practicality. The adhesive shaping component includes a controller 13, which is fixed to one side of the heating box 2. Two adhesive wheels 14 are provided on one side of the controller 13 and are rotatably connected to the adhesive frame. A guide wheel 15 is provided in the middle of the front end face of the adhesive frame. A pressure wheel 16 is provided below the guide wheel 15 and is rotatably connected to the adhesive frame. A shaping cylinder 17 is abutted below the pressure wheel 16. The cutting component includes a traction belt 18, which is fixed to a meter counter 19 behind it. A cutting machine 20 is provided on one side of the traction belt 18 and the meter counter 19. The cutting machine 20 is installed at the height of the bracket 1. Through the cooperation of the adhesive shaping component and the cutting component, the rolled tube can be easily bonded and pressed thin to form a sheet. At the same time, it can be cut into segments according to the meter counter 19, which improves practicality.

[0021] Working principle: When using this utility model, firstly, power is supplied to all electrical equipment. Then, the flat fiber aluminum foil paper and pearl cotton composite material enter the heating box 2 through the feed port 6. Then, the blower 12 inflates the pressure stabilizing tank 11. Then, the air source is delivered to the heating spray gun 10 through the pressure stabilizing tank 11 and the air pipe. The heating spray gun 10 converts the air source into hot air and enters the heating box 2 to heat the composite material. During the heating process, the fiber aluminum foil paper is guided by the rolling tube 7 to roll the pearl cotton composite material into a circle. Then, it is melted and conveyed through the conveying pipe 8. Finally, it is sent out from the discharge port 9 to obtain the plastically rolled material of the composite material. It is shaped by the guide wheel 15, the pressure wheel 16 and the shaping cylinder 17, which at the same time provides support for the adhesive wheel 14 when it is adhesiveting. After the adhesive is applied, the material moves in the specified direction and speed under the uniform tension of the traction belt 18. When the meter counter 19 sets the value and feeds back the signal on the controller 13 interface, the cutting machine 20 cuts the finished product to obtain the finished product of the required length.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A shaping device for sheet pearl cotton, comprising a support (1), characterized in that: A heating box (2) is installed and fixed on one side of the top surface of the bracket (1). A rolling assembly is provided inside the heating box (2). An adhesive shaping assembly is installed and fixed in the middle of the top surface of the bracket (1). A cutting assembly is installed and fixed on the other side of the top surface of the bracket (1).

2. The shaping equipment for sheet pearl cotton according to claim 1, characterized in that: The rolling assembly includes a heating box (2), with multiple baffles (3) obliquely fixed inside the heating box (2), and multiple support columns (4) uniformly installed and fixed on the bottom surface inside the heating box (2). A support plate (5) is horizontally installed and fixed on the top surface of the support column (4), and a feed port (6) is installed and fixed on the support plate (5).

3. A shaping device for sheet pearl cotton according to claim 2, characterized in that: One end of the feed inlet (6) penetrates the outer side of the heating box (2), and the other end of the feed inlet (6) is connected to a rolled tube (7). The rolled tube (7) has an arc-shaped guide groove inside, and the other end of the rolled tube (7) is connected to a conveying pipe (8). The other end of the conveying pipe (8) is connected to a discharge port (9).

4. A shaping device for sheet pearl cotton according to claim 1, characterized in that: A heating spray gun (10) is installed and fixed inside the heating box (2). The other end of the heating spray gun (10) is connected to a pressure stabilizing tank (11) through an air pipe. The pressure stabilizing tank (11) is installed and fixed on the bracket (1). One side of the pressure stabilizing tank (11) is connected to a blower (12).

5. A shaping device for sheet pearl cotton according to claim 1, characterized in that: The adhesive shaping assembly includes a controller (13), which is fixedly mounted on one side of the heating box (2). One side of the controller (13) is provided with adhesive rollers (14). There are two adhesive rollers (14) and they are rotatably connected to the adhesive frame. The front end face of the adhesive frame is provided with a guide roller (15). Below the guide roller (15) is a pressure roller (16), which is rotatably connected to the adhesive frame. Below the pressure roller (16) is a shaping cylinder (17).

6. A shaping device for sheet pearl cotton according to claim 1, characterized in that: The cutting assembly includes a traction belt (18), which is mounted on a meter counter (19) at its rear. A cutting machine (20) is provided on one side of the traction belt (18) and the meter counter (19), and the cutting machine (20) is mounted at a height on the bracket (1).

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